POWERLOGIC Ethernet Gateway SAFETY PRECAUTIONS INTRODUCTION DESCRIPTION INSTALLATION

1. 24 Vdc control power connection

EGX100 Box Contents Dimensions
DANGER EGX unit and connectors
2. 10/100BaseTx (802.3af) connection
3. LEDs:

Installation Guide
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Registration card Ethernet: 72
2.83
65.8
2.59
Only qualified workers should install this equipment. Such work should Installation guide LK: Active link
63230-319-200A1 09/2005 be performed only after reading this entire set of instructions. Technical Library CD-ROM TX: Transmitting data
NEVER work alone.
Before performing visual inspections, tests, or maintenance on this
Technical support contact sheet RX: Receiving data
100: Link speed. 100 Mb = ON, 10 Mb = OFF
equipment, disconnect all sources of electric power. Assume that all
circuits are live until they have been completely de-energized, tested, Additional Resources Serial: 45.2
1.78
and tagged. Pay particular attention to the design of the power system. RS485: RS485 mode = ON, RS232 mode = OFF
Documentation: Go to www.powerlogic.com, select your country >
Consider all sources of power, including the possibility of backfeeding. literature > Communication Devices > Ethernet EGX > Instructional, and then TX: Transmitting data
Qualified persons performing diagnostics or troubleshooting that click the manual you want to download. RX: Receiving data
require electrical conductors to be energized must comply with and Firmware: Go to www.powerlogic.com, select your country > downloads > Power/Status
follow safe electrical work practices. For example, in the USA, see ECC/EGX Firmware, and then click the firmware file you want to download. 2.5
NFPA 70E. 4. DIN rail release 0.10
For more information, see the users guide 63230-319-204. 49.5
Turn off all power supplying the equipment in which the EGX is to be 5. Reset button 1.95
installed before installing and wiring the EGX. NOTE: If you do not have a user name and password, follow the instructions 6. RS485 connection
on the web site. 68.3
Always use a properly rated voltage sensing device to confirm that 7. Dip switches 57.9 2.69
35 2.28 80.8
power is off. 8. RS232 connection 3.18 90.7
Beware of potential hazards, wear personal protective equipment, and Quick Start Checklist 1.38
3.57
carefully inspect the work area for tools and objects that may have been Mount the unit. TOP
left inside the equipment.
Determine the control power method and connect the power. Millimeters
The successful operation of this equipment depends upon proper
handling, installation, and operation. Neglecting fundamental
Configure the Ethernet communications settings with a web browser 1 Inches
(using an Ethernet crossover cable) or with HyperTerminal (using a null
installation requirements may lead to personal injury as well as damage 2
modem cable, which is included in the TCSEAK0100 configuration kit
to electrical equipment or other property.
[sold separately]). DIN Rail Mounting and Removal
Failure to follow these instructions will result in death or serious
Configure the serial ports. FRONT
injury. Configure the device list. Mount Removal
Wire the serial ports. LK RS485

3 TX TX 1
RX RX
/
100

4
5
BOTTOM DIN Rail
(TS-35)

Slide release 2
Click 2 1
6 7 8

Powering the EGX Ethernet Configuration Table 1: EGX Ethernet and TCP/IP Settings Ethernet Setup Using HyperTerminal Table 2: EGX Setup Utility Options
Before configuring the EGX, obtain a unique static IP address, subnet mask, 1. Attach a null modem cable (see below).
Option Description Setting Option Description Setting
Power-over-Ethernet (PoE [IEEE 802.3af]) and default gateway address from your network administrator. Use a Web
browser or HyperTerminal to configure the EGX with the information obtained Used to select the format for Ethernet II, 802.3 SNAP English, French, Spanish,
The EGX supports PoE (IEEE 802.3af), allowing the EGX to be powered over Frame Used to select the language for the German
from your network administrator. data sent over an Ethernet 1
an Ethernet connection. Use either configuration A or B below: Format Default: Ethernet II RJ45 to current HyperTerminal session.
connection.
DB9 Default: English
Ethernet Setup Using a Web Browser 10T/100Tx Auto adapter
Used to select the format for data Ethernet II, 802.3 SNAP
A
Ethernet Switch with
B 1. Disconnect your computer from your network. 10BaseT-HD 2
sent over an Ethernet connection.
Used to define the physical 10BaseT-FD Default: Ethernet II
endspan PoE ports Ethernet Switch NOTE: After disconnecting from your network, your computer should Media Type
automatically use the default IP address 169.254.###.### (### = Ethernet connection. 100BaseTX-HD RS232 serial Used to enter the static IP address
0 to 255) and the default subnet mask 255.255.0.0. If the IP address is not 100BaseTX-FD port of the EGX.
automatically configured, contact your network administrator to set up a (See Table 3
0.0.0.0 to 255.255.255.255
static IP address. Default: 10T/100Tx Auto on page 2 NOTE: If you enter an IP address
Midspan PoE Injector 3
(part number TCSEAV0100) 2. Connect an Ethernet crossover cable from the EGX to the computer. Used to enter the static IP for pinouts) that is already in use, you will be Default: 169.254.0.10
Ethernet
10/100BaseTx address of the EGX. prompted to select a different IP
crossover
10/100BaseTx 0.0.0.0 to 255.255.255.255 cable address.
IP Address NOTE: If you enter an IP
(802.3af) port 0.0.0.0 to 255.255.255.255
address that is already in use, Default: 169.254.0.10 Used to enter the subnet mask of
4
you will be prompted to select a NOTE: The RJ45 to DB9 adapter and the Ethernet crossover cable are your network. Default: 255.255.0.0
different IP address. included in the TCSEAK0100 configuration kit (sold separately). Used to enter the default gateway
Used to enter the Ethernet IP 0.0.0.0 to 255.255.255.255 2. Click Start > Run, then type hypertrm. (router) IP address used for wide 0.0.0.0 to 255.255.255.255
Subnet Mask subnet mask address of your 5
Default: 255.255.0.0 3. In the Name text box, type a name for the new connection (for example, area network (WAN) Default: 0.0.0.0
network. communications.
EGX config), then click OK.
Used to enter the gateway 4. In the Connect using drop-down list box, select the computer COM port 10T/100Tx Auto
Default (router) IP address used for 0.0.0.0 to 255.255.255.255 you will be using, then click OK.
NOTE: Use a PoE injector that fully complies with the IEEE 802.3af standard Ethernet 10BaseT-HD
for active midspan devices, such as the TCSEAV0100 from Schneider crossover Gateway wide area network (WAN) Default: 0.0.0.0 5. Set the COM properties as follows: Bits per second = 19200, Data bits = 10BaseT-FD
Used to define the physical
Electric. cable communications. 8, Parity = None, Stop bits = 1, and Flow control = None. 6 100BaseTx-HD
Ethernet connection.
To computer 100BaseTx-FD
6. Click OK.
Ethernet port
24Vdc Control Power 7. Start the EGX Setup Utility: Default: 10T/100Tx Auto
a. Cycle power or press the reset button on the EGX. Saves the settings and exits the
NOTE: See Powering the EGX for powering options. b. While the green Power/Status LED blinks rapidly, press Enter on the 7
setup utility.
Power Supply 3. Start Internet Explorer (version 6.0 or higher). computer keyboard to access the setup utility. See Table 2 for a
+24 Vdc 10% 4. In the Address text box, type 169.254.0.10, then press Enter. description of the setup options.
5. Type Administrator for your user name, type Gateway for your password, NOTE: The Power/Status LED stops blinking after 5 seconds.
then click OK. User names and passwords are case sensitive.
6. Click Setup.
7. If the Ethernet & TCP/IP page isnt open, click Ethernet & TCP/IP in the
menu on the left side of the page.
8. Select the frame format and media type (see Table 1 for a description of
each option).
Fuse 9. Enter your IP address, subnet mask, and default gateway address
disconnect assigned to your EGX by your network administrator (see Table 1 for a
EGX Control (7) + + 24 Vdc description of each option), then click Apply.
Power Power
Connector (6) Source 10. Reconnect your computer to your network. If you assigned a static IP
address to your computer in step 1, you must restore your computers
original settings before reconnecting to your network.

2005 Schneider Electric. All Rights Reserved. 1

Serial Configuration Device List 2-wire Devices RS232 Serial Port SPECIFICATIONS
1. Start Internet Explorer. For daisy-chain devices on the COM port: The RS232 port is used to configure the EGX network parameters, and also
Control Power Input
2. In the Address text box, type the IP address assigned to your EGX, then In Master mode, Modbus/Jbus devices do not have to be defined in the Belden 9841
Up to 32 devices
MCT2W485
can be used for serial communication using Modbus. The EGX RS232 port is
press Enter. Device List, but it helps you manage your system. wired as a data terminal equipment (DTE) device and uses a standard RJ45 Power-over-Ethernet Class 3
terminator or
3. Type Administrator for your user name, type Gateway for your password, POWERLOGIC protocol (SY/MAX) devices must be defined in the Device 120 resistor
connector.
Operating Input Range
24 Vdc (10%) sourced by Class 2
then click OK. List. NOTE: An RJ45 to DB9 adapter is included in the TCSEAK0100 configuration rated power supply
4. Click Serial Port or Device List as appropriate and proceed to the kit (sold separately) for use with an Ethernet crossover cable.
Burden, maximum 4W
sections below. To set up the Device List for the EGX:
Table 3: RS232 Pin Assignments (EIA/TIA-561 for RJ45) Isolation 1.5 kV
1. Click Device List. Slave 1 Slave 2 Slave 3
EGX
Serial Port 2. Select the number of viewable devices (1 to 128). The default number of Blue (3) Rx+ (D1) Pin No. Description Environmental
L+ L+ L+
1. Click Serial Port. devices is eight. White (4) Rx- (D0) L- L- L- Ambient Operating Temperature 25C to +70C
Pin 1 Data Set Ready
2. Select the mode, physical interface, transmission mode, baud rate, and 3. In Master mode, enter the Local ID and select the Protocol for each Shield (5)
Pin 2 Received Line Signal Detector (Data Carrier Detect) Storage Temperature 40C to +85C
parity for the serial COM port. attached device on the daisy chain. In Slave mode, enter the Local ID,
Remote ID, and select the Connection for each device that needs to be Pin 3 Data Terminal Ready 595% Relative Humidity (non-
NOTE: Attached serial devices must have the same baud rate, parity, and Humidity Rating
remotely connected. condensing) at +55C
wiring mode settings. If you are using RS485, set the mode according to Daisy Chain Maximum Distances Pin 4 Signal Ground
whether your daisy chain is 2-wire or 4-wire. 4. Click Apply. Pollution Degree Class 2
Max. distance for 116 Max distance for 1732 Pin 5 Received Data
NOTE: Do not use address 1 or 16 in a mixed mode daisy chain (for Baud Rate Physical
Parameter Options Default Setting example, a single daisy chain with some devices using POWERLOGIC devices devices Pin 6 Transmit Data
protocol and others using Modbus/Jbus protocol). Weight 6 oz. / 170 g
Mode Master, Slave Master 1200 10,000 ft (3,048 m) 10,000 ft (3,048 m) Pin 7 Clear To Send
Height (3.18 in. / 80.8 mm),
2400 10,000 ft (3,048 m) 5,000 ft (1,524 m)
Physical Interface RS485 4-wire, RS485 2-wire, RS232 RS485 2-wire RS485 Wiring Pin 8 Request To Send Dimensions Width (2.83 in. / 72 mm),
4800 10,000 ft (3,048 m) 5,000 ft (1,524 m)
Master mode: Automatic , Modbus Master mode: NOTE: For surge protection, we recommend connecting the shield wire Depth (2.59 in. / 65.8 mm)
Transmission ASCII Automatic directly to an external earth ground at a single point. 9600 10,000 ft (3,048 m) 4,000 ft (1,219 m) Enclosure IP30
Mode Slave mode: Modbus RTU, Modbus Slave mode: 19200 5,000 ft (1,524 m) 2,500 ft (762 m)
ASCII Modbus RTU 4-wire Devices Regulatory/Standards Compliance for Electromagnetic Interference
38400 5,000 ft (1,524 m) 1,500 ft (457 m)
2400, 4800, 9600, 19200, 38400, Emissions (radiated and conducted) EN 55022 / EN 55011 / FCC Class A
56000, 57600
Baud Rate 19200 Two (2) NOTE: This table is only to be used as a guide.
Up to 32 devices. MCT2W485 Immunity for Industrial Environments: EN 61000-6-2
Belden 8723 or 9842 terminators or Electrostatic Discharge EN 61000-4-2
Parity None, Even Even
120 resistor RS485 Biasing and Termination Radiated RF EN 61000-4-3
Automatic mode allows you to communicate to Modbus RTU,
Electrical Fast Transients EN 61000-4-4
POWERLOGIC (SY/MAX), and Jbus slave devices on the same daisy Dip Switch Settings
chain at the same time. Surge EN 61000-4-5
Tx Rx Rx- Rx+ +
RS232/Modbus ASCII only. ON
Dip switch settings Conducted RF EN 61000-4-6
shown are the Power Frequency Magnetic Field EN 61000-4-8
OFF recommended settings
EGX Slave 1 Slave 2 Slave 3 4-wire
1 2 3 4 5 6 Regulatory / Standards Compliance for Safety
3. If Mode is set to Slave, enter a unique IP address for each remotely Green (1) Tx+ (TXD1) Rx+ Rx+ Rx+ for 4-wire and 2-wire
connected device. See the Users Guide 63230-319-204 for more White (2) Tx- (TXD0) Rx- Rx- Rx- daisy chains. The 2-
International (CB Scheme) IEC 60950
information about the slave mode. Red (3) Rx+ (RXD1) Tx+ Tx+ Tx+ wire dip switch settings
Black (4) Rx- (RXD0) Tx- Tx- Tx- are the default. USA UL 508 / UL 60950

Termination

Bias

Jumper (2-wire)
4. Click Apply to save changes.
Shield (5) 2-wire cUL (complies with CSA C22.2,
Canada
#60950)
UP/ON DOWN/OFF Europe EN 60950
NOTE: The color code shown is for Belden 8723. The color code for Belden
9842 is Blue/White (Tx+), White/Blue (Tx-), Orange/White (Rx+), and White/ Australia / New Zealand AS/NZS 60950
Orange (Rx-).

Other Regulatory / Standards Compliance Problem Possible Cause Solution

Europe CE Source power is
Transparent Ready B15 not applied or is Apply power or check power source.
Power/Status not stable.
LED is not lit.
MAINTENANCE AND TROUBLESHOOTING LED is burned
out.
Check to see if other LEDs operate
properly.
Make sure the proper cable is used and
Maintenance connected.
The EGX does not require maintenance, nor does it contain any user- Ethernet link Proper link is not
LED is not lit. established. Make sure the proper media type is
serviceable parts. If the EGX requires service, contact your local sales
selected in the EGX Communications
representative for help. Refer to the technical support contacts provided in the
setup configuration.
shipping carton for a list of support phone numbers by country. Do not open
the EGX enclosure; this will void the product warranty agreement. Assign a new IP address to the EGX or to
Power/Status The IP address the conflicting device.
Diagnostics LED repeats that the EGX was NOTE: When a duplicate IP address is
a four blink- assigned is being detected, the EGX resets its specified IP
The Diagnostics page served by the EGX, displays diagnostic data that may pause used by another
be helpful in troubleshooting network problems. This page also contains address to the default IP address. When
pattern networked device. the EGX detects the conflict no longer
information about your specific EGX, including the serial number,
manufacturing date, and media access control (MAC) address. Clicking the exists, it will use the specified IP address.
Reset button on this page clears all cumulative counters. Verify all IP parameters are correct.
NOTE: This page will show accumulated readings since the EGX was last Verify EGX receives requests (ping EGX
activated. If power to the EGX is lost, all values reset to zero. Cannot by going to DOS prompt and typing ping
Incorrect network
browse the and the EGX IP address, e.g.,
configuration.
Troubleshooting EGX. ping 169.254.0.10).
Verify all browser internet options
connections settings are correct.
DANGER Forgot
Call your local sales representative for
administrator
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH assistance.
password.
This equipment must be installed and serviced only by qualified
personnel.
Qualified persons performing diagnostics or troubleshooting that
require electrical conductors to be energized must comply with and
follow safe electrical work practices. For example, in the USA, see
NFPA 70E.

Failure to follow these instructions can result in death or serious Schneider Electric This product must be installed, connected, and used in compliance
injury. Power Monitoring and Control with prevailing standards and/or installation regulations. As standards,
295 Tech Park Drive, Suite 100 specifications, and designs change from time to time, please ask for
LaVergne, TN 37086 confirmation of the information given in this publication.
Tel: +1 (615) 287-3400
www.schneider-electric.com
www.powerlogic.com

2005 Schneider Electric. All Rights Reserved. 2