Step 1: Place irame on flat and leveled surface Step2: mount bolts handtight 1290 1290 18 Step 3: check squarness and dimensions Step 4: fighten bolts Assembled view Fare [or a Tondo aris Sos bear =D 3 —esertomcareeonistae— a ie eseaeret orien S| gare onar i aio oe H 7 ase H 8 5 H A 4 CMC 9 type 3 O} AS [5105051 le Mounting foundation frame nanel “pare feo] GEA Figo pec [SEE Beare ? 1a FI Polacel bw. Se, ' om Wirt 28 ross 96 us Hi 20 8G, Doetnchem ‘he etneancs] CREM oR FRB E18 3c amen ie Nene assr-encr-or [ASI Ejotbolts on every comer of the waterpan fo secure the waterpan to the foundation frame 2: Ejot bolt with Dri hole through waterpan and of foundation beam Diameter = from the end of the beam AK opp im per flange Hole in the middle of the foundation beam at #250 mm. 26, ‘Assembled topview Step 3: middle of foundation After diiling holes clean waterpan and foundation from dirt andl bore-chips Tae ay Sasa 3 [1 rena en or a 5 A CHC 8 type 3 | as [sass Mounting waterpan mane _onte [ooo] WBE ST paREtan | SORE Dasara Polacel b.v. 1S poe cel. wort 25 Fortis ars |= = re AG, Doster the hewn i = os 0014) -97 14 Satu assy-cmcr-o2 |A3} i HThe pariel and the cut-out part are both to be re-used 00 na 755 250 Remaining Panel fo be mounted in panell wall according fo layout drowind Step 2: Cut out hatch with smalll grind machine (not supplied) Be sure to cut out precise so hatch and panel can be re-used 4g Step 1: Draw hatch outiine 7 ‘on panel . Step 3: mount inspection hatch handle on panel Step 4: Store the cut out panel for future use. . Fare. Dares 7 zs [wa 2 EB 3} fern f zr 1 Prsctn teh inci H ho 0 10 8 H A H 9 ‘O| As [51-0505 Ei Mounting inspection hatch nawe]_oATe fowwo] E GEA Tope ofprjecTon | SCATE Boater H 1 Polacatbw. | hE} | 8 laces. VBS! 25. Postbus 296 ‘erres ‘AS. _Dostncnem The Netnerancs| CoPNONEYPIBEE VSI Pr | (214-27 Fe 014) 46864 [Sa re-cuc-o1 _|A3|Step 1: clean and dry panelfianges (cleaning tools not supplied) Step 2: put panels on clean, flat and smooth surface Step 4: mount panels Step 6: Dri panetholes in gasket Step stick self-adhesive gasket: on outside panels For total quantity see drawing 09 Avwayssckgastet : a on along corer co 2 Pert BOBO eee i rN : i ‘ 7 CNC 9 type 3 (| As [srosos Mounting gasket to panelwalls ane] bare [ono WORTH | SORTED GEA protacet bv. Oe 1:50) FSET: on x, Dostncham_Teneenas] SPRATT FoRoe FRO be HE etd -artete fcr sen [oa assv-cmcr.o4 |A3} Stick self-adhesive gasket {around comer./ ‘Step 1: Place U on top flange of panel a Pr himiddle of each penal ‘Assembled view Step 2: Clamp U to flange Step 3: Drill hole (5mm through U and panel Step 4: Mount with blind rivet, Be sure the rivet is placed allthrough the U If otherwise clamp U to flange (clamping tool not supplied) Lead through panel see layout i Torexdel position H i a [anaes —]5 3 romney Hole for inspection hatch = H see layout is A e \forextet position coupes EC [Mounting U TU-55 to panels ranel_ one fo | FBR SBS | SORE oar i? (ae ees a fe bv, Vitran 25. Pos 04 ar E AG. Dash Te ketetoncs| Cera Foe FR” Ls oe) -27 414 foe ata) s4an tu [a ASSY-CMC?-05Step 1: bolt columns to panel Step 2: mount walls 2, 3 and 4 Assembled view see also drawing 9-08 for wall configuration For total quantity see drawing 09 Ferre —ai Deion 1 Sangean Te [=| Hevagon a OT [| cameo 33 |= esagona bor eas TT i a ee 3 | asasonatbar wets F | war Ts H h B e J A ; CMC 9 type 3 OF AS [10505 i Mounting columns to wall 1 ae] one foro | WER RCIER | SORE DST : . GEA rotacet by. Oe 150 | oe H >" Step 3: temporary mounting set locale. Vion 25. Poo 298 arms H mount hondtight 7000.AG Doetinchem The Netherancs}| OPEN DY Flee SWF IE” Fora TE fac tsta-a7 tse ens pata 24ab60 [scar assr-cmce.0s |A 3}Step 1: clean and degrease footplates (cleaning tools and cleaner not included) Step 3: After placing anelwall vertical to prevent from falling [secure material not included) 1ne!walll in waterpan secure Assembled view ‘step 2: Fill up iotal area of footplateh with self-adhesive gosket 60mm width Gnd 5mm thick i i Fare ei Dace ——|5| 3 | ara ans on R 2 : VN A | me CMC 9 type 3 | = foraeas| —]8 Mounting panelwall no. 1 in waterpan awe] are: [one] ‘apg a wlecfon | SORE [Ds 2 GEA rratccet by. 1100 | sea | Ffoosetbx. vistact 25. Postous 296 Sas 8 800A _ontnenem_ The Neherance | SPMEN PrFOWSH FWD Lars atl (014) -a7 44 Fx) 344804 [Sana ~Assy-cmc7.o7 |A3|5Attention: Filup total area of footplates with self-adhesive gasket on all columns, 19 see drawin (Step 2: Paneliwall no.2 Assembled view ‘Step 4: Ponellwall no.4 Step 1: Paneliwallno.1 A i MT CMG e type 3 (| AS [sr0s05 Mounting panelwalls in waterpan name] pare [or GEA vm. (Se aR ae] ASSY-CMC#-08| A315Note: Foofplate is universal type with 2 holes9mm_ and Thole @20mm.Use | hole 9mm of the footplate which is Positioned above foundation beam tep2: Dri hole using hole of footplate, see note. Dril through Waterpan and upper flange of the foundation beam diameter = 7mm Total quantity of item numbers applies for drawings 9-04 up 10 9-09 Tare OW Case a | Step 3: . 17] 8 setepsna ot Dace e Alter driing holes clean waterpan and foundation S| 1st Havana sores | from dirt and bore-chips | at — | sagnoT BoE ABTS BRE] S| sa0— | woe MoT 5 a S| a A H = CMC 9 type 3 ‘of as [sosos |] Mounting columns to foundation frame awe Date: [onc] #| Step 1: Distance between columns have to be equal Tipe ofan | SCAT | Bote | because of right mounting of louvres, CAA potacet bv. mp | 00 ; lace bv. Vibrant 25 Portus 2% aos ‘AG _Dosthenem The Netesancs] oPMEMEYPobeal FE aa fe 04-37 44 Fou fs14)~344804 | to [ASSY-CMC9-09‘Make sure distance between waterpan and ‘comer columns is sufficient filled up with distance plates Step 1: Dil hole 69 from inside of existing hole / in column through the waterpan’ ve ‘Step 2: Mount columns to waterpan rl Fare, DaieTaT TERSSTAEOF MEGOONIS Boy warner eT Sark Soran Diiande pale woo 1 Fan Weare T 5 Sang washer Wen 27 A 8 A A im GMO type 3 (O| AS [31-0505 Mounting columns to waterpan sides waned bates [ose pocatos. | OE} | 100 ne Potocel bv. vitsract 25. Postous 276 ae 000 AG Doatnchem The Neerland] COONAN by Paces WIR ee HE fa 034) -37 WF (14) -344864 | tau assy cmcs-1) A]T Step 2: ae Close gap of deflectors a with duct tape. \, Assembled topview Step 1: Mouni 1 horizontal shore in every comer on op of deflectors. Use existing panel holes Fore [OW 7 a = a /a\ P™= CMC 9 type 3 Mounting horizontal shores : Taga GEA Polacel b.v. ace BY. isha! 25. Postbus 296 ‘AG _Dostrchem The Netneanc ToS SHE ol oa1a)-37 1414 Fox: oata)-2448 04 | sta |ASSY-CMC9-12| A 3} lene:Step 2: 1 Definitive bolting of fil supports Mount fil support | Replace temporary nut and washer Seal unused pane! holes with waterproof kit A / ‘Assembled view — a Step 1: Mount fil supports on top of deflectors using existing panel holes mal ay mn Te [1 Ra on targe eneTORTES [5 | reopens ener [2 | iscepor ova CHC Ip aT [aT Fasapora bat nao oT A 8 A A = CMC 9 type 3 | 4s [p1-0505 Mounting fill supports wane] _oaree [Sake GEA Tipe oT pean | SCN | Bakar a Poet. | OVE tole lace by. Vion! 25 Portus 295 aos ‘AG Dosthenem Te netnesones| CoPMONEYPobeel REE ae i fe 084-37 44 Fox: fs04)-944884 [tt lAssy-Cmc9-13|43(O| As [sr0505 Assembled view Drill hole "= Typical drawing Mounting frame inspection hatch Step 3: Drill hole 66.5 through hatch using existing hole on frame Step 4: Tap hole M8 through frame lo Te Ne a Step 1: Place gasket between frame and panel ‘on panel Step 2: Mount frame inspection hatch / Step 5: Mount safety boltProtect every layer with cover plates] In second layer of fill cut away 55x55mm in every comer Cut away 18mm wide gap Cut away 15mm wide gap Xa atlong side of fl oe) Gi long side of fil (4x) : In first layer of fil cut away 55x55mm in'every comer Layer 3 packed 90° tumed io layer? NAL ‘SECOND LAYER | 3 8 ‘ is A H m= CMC 8 type 3 of as [arosas| |? Mounting fill wane] ate foo] GEA Hage | TERE Bae Hl Polacel bv. | }-E-—} H FTI Ff jeter | a Height of block can vary ‘AG Doettchem the tne sara mE tsi -ar tate tou an -seen at [a manuUse existing hole from panel/column to mount spray arm support CW LX QO I YQ Step 3: Use existing hole from panel to mount spray arm support Replace existing bolt Step 1: Protect fll with coverp Fi lates lon (not supplied) A LQ \ Assembled view Dep Spingwaihe wa on 127 Hexagon Nt M6 ONO Tupper nbs param CNET Seroyarrpper mile CNC 35 TEER bs 39 Fexogenalbal Mao ONT Feogeralbol MaraO ONT A = CMC 9 type 3 Mounting spray arm support of as [si-0505 awe] Bate isc, Viract 25. Postbus 296 fet (814) -37 414 Fens (814-34 48 86 ‘Wap oT Beacon GEA rocans. [OE 1:100 Dea Conway Paco] FORTE satu ASSY-CMC9-16 IASusing Step 1: \ Mount 1 support to column \ 9 exiting hol \ Replace existing bolts ‘ existing Step 2: Mount | support fo panel using existing holes Replace existing bolts “Attention: Mount pipeciamp suppor next to panel hole affer placing mainpipe (drawing 9-19) SS Assembled view AX i "™E CMC 9 type 3 Mounting main pipe support (O| As [ar0505 inane] bate: [one GEA Tipe ota | SORE Bar Polacel by. | S}E-—} ace! Varo ft 0914-37 14 Fou: 0314)- 944884 [ oto a 3H ASSY-CMC9-17Panel taken out forbetter view purposes Assembled view ‘Attention: Mount pipeclamp suppor next fo panel hole affer placing mainpipe (drawing 9-19} rare [OR DesbIon 7 | 3 | ware we owas a @ [3 | Fosononai bot WSO 5 IM A ME CM 9 type 3 (O| As [proses Mounting mainpipe and spray pipe clamps wae] oare: fone" GEA rratecet uw. ee FFococeib. vgbact 25 roseus 276 700 AG _Doetnchem_ The Netsedonde ol: 024) 97141 Fou: 0314) 30 484 Dane ASSY-CMC9-18| —— Lin q Step 1: Place mainpipe through hole in panel utside Inside Cooling tower} |} [cooling tower Assembled view Step 2: After placing mainpipe with seal ring. See detail Panel Detail showing seal mountex YW) Step 3: Mount main pipe 200mm ‘out of cooling tower Step 4: Aller placing mainpipe close hole moval man pipe suapod i] and pipe clamp next fo panethole eee Dan | See drawing 9-18 oS hemo 5 | 5 | /a\ a A EMC 9 type 3 of as farosos[ __]8 Mounting mainpipe fame] pate: [oreo Fig of acton | KORTE Ba H GEA rotacet bv eet LS OTT | pocesox ross rorbuans [SE lpr I ‘AS Doetnchem The Retherancs| CoPPNEYFoRSA MS™ Lre mE} el le) -27 41 foe) e888 | assr-cmcs-19 |A3|°Step 1: Mount spraying nozzles with pipe wrench handtight ‘on spray arm pipes ‘Step 5: Mount splashplate in front of inspection hatch by taking out the sprayer, Piccing the splash plate ana ling ring and remount the sprayer Use wrench properly on nodges directly underneath thread of nozzle Attention: do not use spraynozzle legs Step 2: Place spray arm pipe in clamps Assembled view Step 4: Secure mainpipe with clamp upper halt Step 3: Mark the mainpipe connection plece 50mm from the end fo be curtain that the pipe is pushed, ‘50mm over the connection piece Secure the pipes with 2 self-diiling screws per pipe Pe Dasa [sara ver S| rrenararme To] | sear amp ORCS 9a] a rng aE AN : IX A F=CMC 9 type 3 Of As [31-055 Mounting spray arm pipes wane Tiago Ran | SORE Boao GEA rotacet bv. eS bs leew ls 00) -37 414 Fone 4 8h [at ASsY-cmc-9-20|A3|Step 1: Cut away 55x55mm in every comer Step 2: Cul away 15mm wide gap tall sides of eliminator Step 3: Place eliminator on top of spray arm pipes tention: Attention: S580 Sltninator ‘when mounting fill follow have to be pushed firmly numbers of ranking (1 - 10) under the panelfianges . because of different heights Step 4: Mount T-profile. of eliminatoi between eliminator $tep 5: Connect T-profile to spray arm pipes with fie-raps. Only when transporting cooling tower : = Mc 9 type 3 (O| As [s10505 Mounting eliminator awe] pate: [oace: Pa GEA prtacet bv. = 10 | ae FForocelt. vigiraat 25 Potve 296 ia ‘AG. _Dostnchem the Netnefonc| [780 Forawa we WE ol 0010) -27 414 Fox: oata)-34.48 04 |Site assy-cmcr.21 |A3} ‘CovriityFoba|Step 1: Pull middle of walls to correct dimension using a distance holder {oulside diameter 2520mm) Step 2: Mount strip with countersunk bolt Step 3: Remove coverplates from fil (drawing 9-15) Assembled view aA "= CMC 9 type 3 Mounting connection strip ASsY-cMce-22 |A3)!Assembled view step * Dl holes © (124) on fanhood from inside —— ‘according to U-TU-55 locations on top \ ‘of panels Stop 2: N Before placing gasket! Grill hole O24'n every comer step After driling clean and degrease fanhood from dirt and borechips (cleaning tools not included) — step 4: H Stick self-adhesive gasket under fanhood (place fanhood upside down) i rae Sater i 31 [ 1 Rano i ae : IX A 3 = CMC 9 type 3 | As [310505 3) Mounting gasket on fanhood wae] Date DMT 2 GEA brotace bs. el ; ee i 'AS__Dostnchem The Nelbetonas| CPOE? FORA] ARVO Hera = fe 04) -37 44 Fe (914)-24 804 [at assy-cMc-23 |A3]°|Step 1: Before mounting oil line Place drive horizontal Step 2: Screw in elbow of oil | ine using fitting tope Assembled view Step 3: Mount complete ollline using fitting tape Step 4: Mount hub on drive ie Deer To TEER SDP 107 no 7 iexagonal bal ATG7TOR FT SprRg wane MTSOR TET Bibs oa Bader Cieing cap S8ner Fe rps SSR Bow fend FST Troe maleate S87 8 A A CMC 9 type 3 of as [ar-csas Mounting oil line and hub ane] ate [ono GEX ea rotcabs. | Er] | 190 foes eee ‘AG Doetinchem The Netherlands| COPY" Inreiel "Toraning we SE: tora -a7 1. font 30884 [Boks Assy-cmce24 |A3| iAssembled view Step 1: ‘Mount hoisting bolts on foundation ring Step 2: Hang motor vertically in single Step 3: L| Place foundation ring on stable and secured supports {nof included) Step 4: Metin botts for chive handlight Fears Deseret 7 job 229 TF Sang washer MIZDA 108 197 ng hg Sve un Fesageral bot Too ONS Fasagen tock MIS DNV lef} lela A 3 IX A “= CMC 9 type 3 | as [3105.05 Mounting drive unit [Name] DATE: [cHKD, "Woe oT eCIaR | SENT [are GEA rotecet bv, Oe 1350 | ee Supports on, Seton evemcrna, omrnreroec HECHT ba | ee afta) aes ee [Bo ASSY-EMC?-25 |A3|Assembled view —step 1: Moun! blades according to the manual with mounting instructions for the specific fan Attention: Mount distance bush when necessary between hub and drive-shaft iN P Mme 8 ‘ype 3 (O| AS [srosos ing fan Tg pac | RAE [ase GEA rotscet bv. oes 1390 SST frncelox. intoot2s restora -S— —— eres AG Doetinchem The Netherlands| CoPmah! PY irois) Forewing re TE] fl )-3 tf ne) -s440 an | assr-cmcy.26 |A3|/ Step 1: Temove PVC cover approx. 20mm, Step 2: Mount breathing to drive using fitting tope Assembled view Step 3: Clamp breating line to ‘existing holes in foundation ring TSE a 1 eniaion re ae unk Cecping 7 SNPTT Touring dare bbe 127 of f-ffay le Soingwarher Me DRT / ia A "= CMC 9 type 3 Mounting breathing ‘O| 45 [sr0s0s Navel _OATE: i i : | ; fl lene: GEA Polacel b.v. Tyga af pecton | SON 1:50 a ‘H 3 Cenrrah oy reco 3 fl (814) -37 414 Fox: (814) ~34 84 Satur Danna ASSY-CMC9-27 aslStep 1: ISB Foundation cin carefully in fanhoo Step 2: Center fan in fanhood by using the clearance of bolts for gear drive fastening in fan support ring Divide tip clearance equalh Assembled view ly In has to have free clearance from fanhood on all sides Step 3: Tighten all botts Fare] aw aS z 1 Wan CRC wan a 3 | Heropanat bot W825 ON TEST a S| Wari REDN Tesge 135 Ee Tor 3 [Serra wearer mon 12 oo 5 A T= CMC 9 type 3 ‘Of 45 [31-0505 Mounting drive unit on fanhood wawe] pare [oreo GEA protacat bs. loca bv. Vian! 25. Porous 296 ‘AG. Dosthcnam_ The Nethaand ft (8t4)-s7 14 Fon: (314) -94 48 64 ‘Wag ot ececion | SONTE| Dato: 1:50) Covyranrorraacal Diewina THE Satur assy-cmcs.28 |A3|RY (Vs SS (o| As [sr0505 Assembled view Mounting fanhood on cooling tower "CMC 9 type 3 oles (6.5 through TU-S5, according to existing holes in hoo: i 3: hi Hoist fanhood carefully on cooling tower Mount comerbolts in columns Place Selftopping Ejots 08x32 Stes Step 2: bal Step 4: A BE7 KA syStept: Drifhole for suction tube according to drawing Ste Drilholes for overtiow heater and plug according to drawing Step2: Place suction tube and Assembled view suction basket through hole Stepa: Place overflow tube through hole Laminate both suction tube Tt ‘and overflow on outside to ~ waterpan according to dimensions 20 shown 8 A "= CMC 9 type 3 O| As [31-05-05 Mounting water outlet awe] DATE [OAR GEA Polacel b.v. Jocelyn 25 Potous 296 fol 0814-37 1414 Fou: 0314) -a4 4884 Weg open | SCA Sa) = Doetaerem The etre Covrioneyroncel ava” Dawe THE assy-cmcs-30 |A.3}Steps: Steps: Place flanges and flanged bushes Glue flanged bushes on pipes over tubes Steps: H Place threaded bush and step7: Place threaded bus which is connected laminate on outside to waterpan to protective cover through hole Laminate threcded bush of heater and place heater element Screw in stopping plug fl i A 3 : i A H mE CMC 9 type 3 O} AS [31-05-05 | ftountng ier outet imal oa al Taagatpecn | TORE] ; GEA rrctacot bv. Oe LV aaae H Polocelb.v. Wiitshoat 25 Postous 296 ante AG Doetinchem The Netherlanas| COP by Polacall vr ofa” ‘Drawing re WEE: pe eoTd-a7tett fav od ssewee [a assr-ewcr-s1 [A3]| Step 1: | Mount profiles to columns ! See lay out drawing on which sides | louvres are place Step 2: Pu louvres between profiles by bending the louvres slight i je ‘ aa | Right louvre position L Longer flange faces upwards ic Porno. | "CMC 9 type 3 Mounting louvre supports Wag otpaacion | AE