Professional Documents
Culture Documents
Appendix FR10
3
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1
6 Main circuit diagrams
2
Main circuit diagrams 7
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8 Main circuit diagrams
2
Exploded view 9
3. EXPLODED VIEW
3.1. FR10
FR10342
FR10340
FR10341
FR10151
FR10081
FR10080
FR10152
FR10925
VB00497
FR10312
PP01094
FR10846 ASSEMBLY
FR10313
VB00330
FR10219
PP00011
FR10217
FR10846 ASSEMBLY
FR10846 ASSEMBLY
FAN ASSEMBLY
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10 Exploded view
FR10164
PP10019
VB00459 500V
VB00460 690V
FR10851 500V
BUS BAR KIT
(RIGHT SIDE)
POWER
RECTIFIER MODULE
MODULE
PP01005
FR10006
PP00016 FR10008
FR10001
FR10005 FR10125
3
Exploded view 11
FR10125
FR10849
ASIC
ASSEMBLY
FR10852 500V
BUS BAR KIT
(LEFT SIDE)
POWER
MODULE FR10004
FR10005
FR10125
FR10016
FR10002
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12 Exploded view
FR10853 690V
BUS BAR KIT
(RIGHT SIDE)
3
Exploded view 13
FR10854 690V
BUS BAR KIT
(LEFT SIDE)
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14 Exploded view
VB00299 PP00011
3
Exploded view 15
FW60070
VB00451
FW60064
FW60062
FR00086
FR10349
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16 Exploded view
PP01080
3
Exploded view 17
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18 Measurement instructions
4. MEASUREMENT INSTRUCTIONS
Always when you are starting analysis / checking measures, make sure that the unit
or module at repair is not powered up, if it is not intended to be. Make sure there are
no remaining dangerous voltages in circuitry and that there is no other voltage
sources for life threatening dangerous potentials. Therefore ensure that main supply is
switched off and main terminals and DC busbars are de-energized.
Make sure that the environment you are working at is safe and won't cause risk of
personal injury, damage to the unit, or environment. If you are repairing on the field
make sure that supply voltage can't be switched on during service and your service
actions won't cause any unnecessary disturbance or interruption to the process. Also
remember to follow local / national safety rules and regulation.
Busbars, internal components and circuit boards are at mains potential when the
Vacon frequency converter is connected to the mains. This voltage is extremely dan-
gerous and may cause death or severe injury if you come contact with it.
2.Check the cooling tunnel and clean the heat sink and cooling tunnel if necessary.
2.Check possible burn marks, broken components or foil on boards, power module
and/or rectifier module. Replace the boards, power module and/or rectifier module
without testing if they are badly burnt.
3.Test capacitors, measure ac-choke, power module and rectifier module. See specific
instructions.
4
Measurement instructions 19
4.2. Measurements
NOTE! BOTH POWER MODULE SUBASSEMBLIES (LEFT AND RIGHT) MUST BE REPLACED IF ONE
IS BROKEN.
2. Measure diodes forward and reverse bias, see table 2 and figure 13.
3. Measure forward bias on rectifier from input terminal L1/L2/L3 to DC+ and reversed
bias DC+ to L1/L2/L3.
4. Measure forward bias on rectifier from DC- to input terminal L1/L2/L3 and reverse
bias from L1/L2/L3 to DC-.
5. Measure forward bias off free wheeling diode from DC- to U/V/W output terminal
and reverse bias from U/V/W to DC-.
6. Measure forward bias on IGBT from U/V/W output terminal to DC+ and reverse bias
from DC+ to U/V/W
~0,5V Infinite
Forward biassed Reversed biassed
PN-junction PN-junction
FIGURE 13.
TABLE 2.
DC- to input L1, L2, L3 0,35V
DC+ to input L1, L2, L3 1,2V
DC- to output U, V, W 0,3V
DC+ to output U, V, W 0,3V
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20 Measurement instructions
Measure gate resistance from driver board, connect multi-meter test leads to driver
board between emitter and gate (+/- 15V pin). Start measurements from branch X3
and continue in order thought all branches. Gate resistance is ~500 ohm, if board is
OK figures 14 and 15.
• If any of these measuring values doesn't match to given values, then the power
module/modules could be a broken and you should replace them.
• See instructions for replacing of power module in replacement chapter.
• Out side pins can be used.
• If all measured values are OK then continue to the next chapter.
4
Measurement instructions 21
Emitter
FIGURE 15.
4.5. Programming
When you change control board or power board, you have to program the changed
boards with device properties program. Available in www.service.vacon.com
TABLE 3. Programming
software hardware
frame 10 control driver
asic (power) asic
If unit doesn’t wake up after it is switch to mains the problem mighty be in:
• Asic or opto/starcoupler wont wake up
• Vacon-bus don't send data>>Not ready!
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22 Measurement instructions
NOTE! IF DC- IS OFF WHEN YOU POWER UP THE UNIT, IT WILL BREAK THE ASIC BOARD.
2. Connect DC+ and DC- from external power supply to these wires, DC+ to red- and
DC- to black wire. Use nominal voltage and 2A current limit. If using smaller current
limit than 2A connect the main fans off. Fan supply cable connector located bottom of
the unit figure 17. Current value without main cooling fans is ~400mA.
3. Power up quickly! If you lift the voltage up too slow, unit will give you a fault code
F_7. (Asic wakes up before driver board). This won't cause any harm for a unit and
you can reset the fault as normally.
4. Turn external power supply on and Asic board, driver board and rectifier board
wakes up.
DC- DC+
4
Measurement instructions 23
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24 Measurement instructions
4. Repeat measurements in step 3 to branches X4/VH, X5/UH, X6/WL, X6/VL and X6/
UL.
5. Connect multi-meters black test lead to DC- busbar and red test lead to output ter-
minal (U,V,W). Shine light to optical receivers WL, VL and UL. Multi-meter should show
that IGBT threshold voltage if the whole circuit from optical receiver to output is work-
ing.
6. Connect multi-meters red test lead to DC+ busbar and black test lead to output
phase (U,V,W). Shine light to optical receivers WH, VH and UH. Multi-meter should
show that IGBT threshold voltage if the whole circuit from optical fibre to output is
working.
7. Whit this measurement you can’t be sure that both blocks are operating. Drive will
trip I2t hardware protection if one of the blocks is not operating
NOTE! CONNECT ALL FIBERS BACK TO DRIVER BOARD AFTER THE MEASUREMENTS SEE FIG-
URE 19.
TABLE 4.
Optical fiber Branch Voltage Voltage
receiver number “light off” “light on”
WH X3 -15V +15V
VH X4 -15V +15V
UH X5 -15V +15V
WL X6 -15V +15V
VL X6 -15V +15V
UL X6 -15V +15V
4
Measurement instructions 25
~16V ~16V
X7 X12
~17V ~17V
~3V Temp ~3V
DC- DC-
~0V Current I u,v,w ~0V
Over current
I2t
Saturation
WH VH UH WL VL UL
Optical receivers
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26 Measurement instructions
Optical receivers
WH VH UH WL VL UL
WH X3 X3 WH
VH X4 X4 VH
UH X5 X5 UH
WL X6 X6 WL
VL X6 X6 VL
UL X6 X6 UL
4
Measurement instructions 27
Turn the main switch "ON" and boards wake up Asic generates +24 V and wake up
control board, if control is not supplied with external output (24V). Fiber "5" starts
synchronize AD-communication between control and Asic board. Asic board will start
to send data "7" and receive data "6". Asic board starts to do measurements (Udc +
temp + current). After Udc has reached nominal level, charging relays disconnects the
charging circuit and tyristors start running. When run command is given, Fiber "1" will
give enable signal from control to Asic board. Fibers “2”, “3” and “4” operate.
Light is ON > everything is OK, If LED is flashing quickly it means that fault
could be in >
• Switching power supply might be overloaded.
• Rectifier board
• Fan
• Brake chopper
• Opto adapter board vacon bus is not working
Flashing slowly
If you get all the trips you haven’t powered driver boards or you haven’t connected all
the flat cables between Asic and driver boards.
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28 Measurement instructions
NOTE! PAY ATTENTION AT FOLLOWING MEASUREMENT BECAUSE YOU CAN DO IT SHORT CIR-
CUIT BY ACCIDENT. CURRENT MEASUREMENT CIRCLE WILL GO BROKEN EASILY.
Pull out right side pin connector which contains TEMP signal (middle) and measure the
left side value figure 21.
1. Measure temp pin against DC- Value should be ~3V, if you get a correct value left
side is OK.
3. If all measured values were OK, then continue to the next chapter
Temperature limits
• warning at 85°C
• Trip at 90°C
4
Measurement instructions 29
Temp Temp
DC- DC-
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30 Measurement instructions
NOTE! PAY ATTENTION AT FOLLOWING MEASUREMENT BECAUSE YOU CAN DO SHORT CIR-
CUIT BY ACCIDENT. CURRENT MEASUREMENT CIRCLE WILL BROKEN EASILY.
• Measure DC voltage from connector X7 and X12 on driver board, connect test leads
between current pin and DC-.
• OFF SET values should be DC 0V.
• Check shunt resistors
• If problem was in the shunt resistors you should change all shunt resistors.
4
Measurement instructions 31
Iu Iu
Iv Iv
Iw Iw
DC- DC-
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32 Measurement instructions
Monitoring value is too small > Check asic boards programming. If problem was not in
monitoring value, go back to Asic board programming.
There are two fans and fan inverter for main cooling. Wire harness comes from the
asic board plug X11 and connects to left side fan inverter plug X8. From left side
inverter plug X3 goes wire harness to right side inverter plug X8. Right side fan
inverter plug X3 need a jumper connector, because it´s last inverter on the chain whit
out the jumper inverter doesn’t operate.
The inverter supply voltage comes from the DC busbar and goes to fuse base. From
there it goes to inverters.
Make sure that power supply is “off “ when checking the fuses, wire harness,
fan capacitor and cooling fan.
1. Measure fuses with multimeter. Check contact between fuse and fuse block's con-
tact areas with multimeter and visually.
2. Check the fan inverter wire harness and all wire harness connectors for possible
loose connections.
3. Measure the fan capacitor, compare measured value to capacitor value, if value
doesn't match, you should replace the fan capacitor.
4. Measure the main fan resistance from fan supply cable values in chapter 4.6.1.
5. Connect external power supply to DC+/- busbars, check that you have connected
back DC+/- wires to Asic and driver board. Asic board will broke if DC- is off when
powering the unit.
Turn the external power supply “on”. use nominal voltage and 2A current
limit,
6. Measure the operating voltage from the fan inverter fuse base connectors.
7. Check the wire harness that is coming from Asic board connector X11. Wire harness
goes to left inverter connector X8. Unplug connector X8 and measure signals from
connectors pin 2 and pin 3.
4
Measurement instructions 33
7. Measure signals from inverter X8 connector, Pin 2 is fan control from asic
(+15v=inactive, 0v=active), Pin 3 +15v.
8. Measure also other two inverters. Values should be same as the values step 7.
9. Define damaged inverter by changing the jump (connector X3) to first block
inverter after Asic board, if fan start running, fault is in the second fan inverter. Run-
ning a fan you need at least 2A power supply.
11. Running a fan without control. Connect pins (connector X8 pin3 and connector X2
pin 1) together
12. You can test fan when driver boards are power up. Put the fan supply wire back to
inverter board and test fans one by one. Lift current up in 2A.
FIGURE 24. Dip switch default settings in FR9 and bigger units unit dip switch
setting as FR9 in table 6
Check also the insulation strength between coil and base whit insulator
tester. Insulation test voltage 1kV
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34 Measurement instructions
4.14. Fan
1. Test each capacitor separately with external DC-power supply. Measure the capaci-
tors charging time.
2. Set power supply output voltage to capacitor nominal voltage see correct voltage
from capacitor label and set the current limit to 50mA. Connect DC wires to capaci-
tors.
TABLE 9.
1. Q=I*t I=charging current
t=measured
charging time
2. C=Q/U U=voltage
6. Leakage current should be less than 3mA when voltage has stabilized.
7. Abort test if current leakage is sufficiently higher when voltage has stabilized.
8. Discharge each capacitor after testing. Use a proper resistor that can
handle the discharging current.
9. If you have to replace broken capacitor to new ones you have to replace all capaci-
tors witch are in same block than the damaged capacitor. Check also busbars and
insulators and replace them if they are damaged
4
Measurement instructions 35
Rectifier board VB00459 500V two diodes in parallel connection and VB00460 690V
unit didoes connected to series.
1.Disconnect connectors X13, X12, X11 and X10 from rectifier board.
2.Test relays by attaching DC-power supply +24V to rectifying boards connector DC+
X13-PIN5 and DC- to connector X13-PIN3 and X13-PIN1 figure 13.
3.Measure diode biased forward from J3, J7 and J11 to X9 figure 13.
6.Measure diodes biassed forward from J3 -> X10/1, J7 -> X11/1 and J11 -> X12/1.
8.If measurement results are not compatible to values in table. Replace rectifying
board (see replacement instructions
NOTE! USE ONLY AT LAST BLOCK OTHERWISE FEEDBACK COMES TOO EARLY FROM BLOCK.
X13 AND JUMPER X50 "ON".
NOTE! JUMPER X50 ON RECTIFIER BOARDS MUST BE "OFF" EXEPT FOR THE LAST ONE.
- If everything is OK, F8-7 will not appear (System fault charging switch) and unit
should be ready state.
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36 Measurement instructions
X13
D C - / p in 1
D C - / p in 3
D C + / p in 5
J3
X10
X 1 0 /1
X11
X 1 1 /1 J7
X12
X 1 2 /1 J1 1
X9
4
Measurement instructions 37
Modification marking
Mark voltage value in the card after modification by strike out the wrong voltage
value.
R109
R123R56
R114
R128
R137
X2
R110
R39
1. 500V / 400V unit: remove resistors R56, R110, R114, and R128
2. 690V unit: remove resistors R39, R109, R123, R137 and jumper X2
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38 Measurement instructions
X17
X14
X12
X141
X142
4
Measurement instructions 39
Measurement should be made when FR10 is running a motor at nominal voltage. Dis-
balance measurement are made phase by phase at nominal current. For measurement
you need an oscilloscope.
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40 Replacement instructions
5. REPLACEMENT INSTRUCTIONS
NOTE! BEFORE MAINTENANCE MAKE SURE THAT MAIN SUPPLY IS SWITCHED OFF AND MAIN
TERMINALS AND DC BUS BARS ARE DE-ENERGIZED.
FIGURE 28.
5
Replacement instructions 41
Metal plate
fastening
screws
Control box
mounting
plate fasten-
ing screws
FIGURE 29.
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42 Replacement instructions
1. Main termi-
nal covers
(FR10342).
2. Screw
M5*16
(black), 3Nm.
3. Front cover
(FR10340).
4. Side plates
(FR10341).
5
Replacement instructions 43
Insulators
between ter-
minals
Input cables
attached to
cabinet upper
edge.
FIGURE 32.
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44 Replacement instructions
1. Unit upper
side of the unit,
unscrew two
fastening
screws.
2. Earth wire,
open fastening
nut and remove
cable
3. Bottom side
of the unit
unscrew two
Fastening
screws.
5
Replacement instructions 45
Assembly service table and adjust table to correct high figure 34/3, fasten table to the
cabinet whit two screws figure 34/1. Check that table is in correct high after the
installation, do fine adjustment see figure 34/4 turn clockwise to lift the table and
counterclockwise to lower it.
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46 Replacement instructions
FIGURE 35.
NOTE! WHEN REMOVING UNIT OUT OF THE CABINET DO NOT PULL FROM UNIT TERMINALS!
5
Replacement instructions 47
5.2. Asic
NOTE! ASIC METAL PLATE ATTACHED TO DC-. DO NOT TOUCH THE PLATE, IF UNIT IS
POWERED UP!
2. Remove the asic cover. Unplug all wires and optical fibers from asic board.
3. Remove screws from the asic board brackets and pull brackets out.
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48 Replacement instructions
1. Remove asic cover, unplug asic cooling fan wire from asic board.
2. Remove the M4*8 (1Nm) combo screw from the asic board and slide the asic board
out of the asic board brackets.
3. Remove four (4.) M4*8 (1Nm) combo screws from the plastic frame.
5
Replacement instructions 49
Asic wiring:
2. X3, X4 and X5
3. DC supply
Asic modifications:
• 400 / 500V unit remove jumper X12.
• 690V unit remove jumpers X14, X141 and X142.
Asic connections:
• From Asic to control box optical fibers 1 -7 and X10 control box power supply.
• From Asic to driver board optical fibers WL - Uh and ribbon cables X13, X14 and
X15.
• From Asic connector X11 to left side inverter X8.
• from Asic connector X2 to rectifier board X13
• X1 connector asic cooling fan
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50 Replacement instructions
1. Remove all wires and optical fibers from driver board. Remove wires from the fuse
base and lift fuses off. Open screws from the fuse base (M4*8taptite, 2Nm) and lift
fuse base off.
2. Remove six screws from the board (M4*8taptite, 2Nm) supports and lift the board
assembly off.
5
Replacement instructions 51
1. Optical fibers
3. Earthing
4. Rectifier wiring
5. X11
6. DC supply
3. Remove the pin connectors gently from the driver board (both sides) and remove
drive adapter board.
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52 Replacement instructions
1. Unplug all wires from rectifier board (X13, X10, X11, X12).
5
Replacement instructions 53
3. Remove IGBT cables from output terminals (U,V,W) and remove the terminal asse-
bly.
4. Remove input cables from rectifier module (L1, L2,L3) and remove the input termi-
nal assembly.
5. Open block fastening screws (M10*12 hexagonal M10 spring washer, 20Nm), two
screws at upper edge and two screws at lower edge.
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54 Replacement instructions
FIGURE 44.
8. Remove left side block like the right side, except you have to remove the asic.
5
Replacement instructions 55
1. Remove the optical fibers and X13, X14, X15 and DC- from driver board.
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56 Replacement instructions
5. Remove main supply cables from rectifier module terminals.(M10 hexagonal M10
spring washer M10 washer, 12Nm)
5
Replacement instructions 57
7. Remove the snubber capacitors screws (between the power and rectifier module)
and lift the capacitors off.(M6*20 torx, 5Nm)
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58 Replacement instructions
5
Replacement instructions 59
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60 Replacement instructions
5
Replacement instructions 61
9. Remove rectifier module fastening screws, four screws on both sides (4*8 taptite,
3Nm).
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62 Replacement instructions
5. Remove DC busbars
7. Remove power module fastening screws four in both sides (4*8taptite, 3Nm).
5
Replacement instructions 63
FIGURE 53.
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64 Replacement instructions
Grey
White
Black=PIN4
Red=PIN5
Red
5
Replacement instructions 65
FIGURE 54.
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66 Replacement instructions
5
Replacement instructions 67
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68 Replacement instructions
5
Replacement instructions 69
7. Pull power module out off the frame.8. attach in reversed order.
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70 Replacement instructions
5
Replacement instructions 71
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72 Replacement instructions
5
Replacement instructions 73
FIGURE 62. Main circuit busbars fastening screws 690V right block
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74 Replacement instructions
3 3
1 1
3 3
2 2
132 2 3 1
1 4
1
131
4
1 2 1
2
3 4
4 1
1
341 142
5
Replacement instructions 75
1. Unplug all cables from inverter (X2, X8, X3 and fan supply cable).
2. Remove six fastening screws, two at front and four at bottom.(M5*10taptite, 4Nm)
Inverter wiring:
• Left inverter X2, X8 and X3/11.
• Right inverter X2, X8 and jumper connector to X3.
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76 Replacement instructions
5
Replacement instructions 77
Install cool-
ing fan in
! correct posi-
tion to fan
frame
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78 Replacement instructions
5.11. Wiring
5
Replacement instructions 79
7
6
1234567 5
4
3
2
Asic board 1
Opto adapter
HL HL HL board
UU VV WW
WVU WVU
HHH LLL
Driver board
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80 Replacement instructions
Asic board
X3 X4 X5
NOTE! CONNECT FLAT CABLES
SHIELD TO DC- (BLACK WIRE) AND
FASTEN THEM WITH PLASTIC FAS-
TENER TO METAL FRAME!
Driver board
X13
X14
X15
5
Replacement instructions 81
Opto
X6 adapter
Asic board board
DC-
DC+
Rectifier
board
X2 Driver board X2
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82 Replacement instructions
Opto
adapter
Asic board
board
X2
X11
Rectifier
board
X8 X8
Driver board
X3 X3
Fan Fan
inverter inverter
5
Replacement instructions 83
Blue Black
Brown Blue
Isolation transformer
Fan capacitor
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84 Replacement instructions
5.12. EMC-modifications
1. 2.
TABLE 11.
EMC-level Capacitors Bus bars metal plate
400/500V
L/N 0 0 Closed
T 0 Open
690
L/N 3 3 Closed
T 0 0 Open
5
Replacement instructions 85
When servicing the stand alone unit you can remove the cabinet side panels or install
the vacon service table direct to the cabinet. Attach service table to cabinet and adjust
correct height. Make sure that you have fastened table to cabinet and secure it before
pulling the FR10 unit out off the frame see chapter 5.1. for instructions.
Fuses
• PP20109 1000A 500V
• PP20110 700A 690V
Breaker
• PP10025
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86 Specifications
6. SPECIFICATIONS
TABLE 12.
Name of the product New P/N S.Nbr/date Changed to previous
Base under sheet FR10201J 4397874 / Added four fastening lug
4.6.2004
Asic cover, Asic insula- FW60070B, 4397879 / Asic assembly changed to
tor, Asic frame, Asic FW60064C, 1.6.2004 same as in CH-units
plastic frame, Asic FW60062C,
support, plastic screw FR00086A,
FR100349A,
MC00533,
MC00031
Driver board support FR10023A 10119919/
4.1.2005
Wire harness PP10008 10.9.2003 Fan_PWM wire removed
from wire harness
5600uF 420V / 9.11.2004 Capacitors and connection
changed. Before two
capacitor in series new
connection three capacitor
in series
Frame right, frame FR10001F, 4085058 / Affect interchangeability,
left FR10002F 2.6.2003 new frames don’t fit to old
mounting base unless the
back plate FR102002F and
up plate FR10204D is
changed.
Frame right FR10001K 1.2.2004 FR10 frame new holes and
fastening places for FR11
parts. One new hole added
for balancing resistors
rocwels card support
moved down 15mm
Cover plate FR10004D 12.1.2005 One fastening lug removed
Snubber capacitor FR10019A 10067341 / New part
support 20.9.2004
Driver board support FR10020A 10063600 / New part
30.8.2004
Down plate for FR10201G 20.10.2003 Cover guide fastening
mounting base changed. Don’t fit to units
manufactured before
20.10.2003
6
Specifications 87
TABLE 12.
Name of the product New P/N S.Nbr/date Changed to previous
Protection against FR10202G Fastening places moved
contact
Base back plate FR10202H 20.10.2003 Six lugs added to increase
the side plate fastening
strength. Don’t fit to units
manufactured before
20.10.2003
Base back plate FR10201K 4397874 / Four screws added to back
4.6.2004 plate earth cable fastening
place moved to back plate
Main fan housing FR10203C 4397874 / Fan supply wire bushing
assembly 4.6.2004 insulator changed
Asic bracket fastening FR10202B 20.10.2003 Asic bracket fastening
changed. Don’t fit to units
manufactured before
20.10.2003
Cover guide down left FR10215B 20.10.2003 Don’t fit to units manufac-
tured before 20.10.2003
Cover guide down left FR10216B 20.10.2003 Don’t fit to units manufac-
tured before 20.10.2003
Cover guide left up FR10216B 20.10.2003 New part
Cover guide right up FR10218A 20.10.2003 New part
Earthing capacitor PP10053 10033915 / Three 3n3 capacitor con-
1.6.2004 nected between earth and
input terminal
Cover guide down left FR100163B, 1.6.2004
as. cover guide down, FR100216D,
isolation transformer FR10161C
support
Cover guides down FR10163C, 10.1.2005 Isolation transformer fas-
left and right, plastic FR10162D, tening changed
rivet, spring washer, MC00638A,
screw M5*80, base MC00187,
plate M5 MC00641,
MC00182
Bus bar PM FR10052E 1.6.2004
Inverter VB00299F 25.11.2003 New parts added to
inverter assembly isolation
transformer TE-260, earth-
ing capacitor 2.2uF/
300VAC/*2
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6
88 Specifications
TABLE 12.
Name of the product New P/N S.Nbr/date Changed to previous
Balancing resistor PP00056 10062240 / 2*8K ohm balancing resis-
17.9.2004 tor changed to3*16K ohm.
Two resistor in 500V units
and three in 690V units
Fixing clips FR00030B 20.8.2004
Main fan touch cover FR10160 3.2.2004 Main fan touch cover added
to mechanics
DC terminals tighten- 6.10.2003
ing torque increased
to 7 Nm and AC termi-
nals tightening torque
to 14 Nm
Bus bar, bus bar insu- FR10080A, 10134883 /
lator FR10081A 9.2.2005
DC insulator right FR10027A 12.1.2005
DC insulator PM2 FR10028A 10033919 /
18.5.2004
DC insulator left FR10026A 12.1.2005
Measurement board VB00525L 10.3.2005 Only in 500V units, all cur-
right rent ranges, IP-classes,
brand label and OEM
devices
Measurement board VB00526L 10.3.2005 Only in 500V units, all cur-
left rent ranges, IP-classes,
brand label and OEM
devices
Connector plate, FR10016, 6.5.2005 3n3 capacitors connected
earthing capacitor PP10036 between input phase and
ground. Used only in EMC-
lave T units. 6-pule units
three capacitor, 12 pulse
units six capacitor.
Isolation transformer PP10057 30.5.2005 Current TE260_R577 trans-
for the main cooling
former replaced by
fan
TM330_R776 transformer.
New TM330_R776 version.
Compatibility: needs
mechanical changes
6
Specifications 89
TABLE 12.
Name of the product New P/N S.Nbr/date Changed to previous
Change of cover guide FR10161F, 6.6.2005 Both (left and right) trans-
assemblies (lower FR10162E,
former fastening plate
right and left) FR10163D,
FR10215E, changed 1-sided mounting
FR10216F, for TM330.
FR10221B
Cover guide left lower, FR10215F, 8.6.2005 V2 (using roman number)
Cover guide right FR10216G
added front side of lower
lower.
cover guides. See (figure
93).
Fan enclosure assem- FR10203D, 1.7.2005 Spot welding replace whit
bly, front plate, back FR10027G,
rivets, part is fully compati-
plate and fan enclo- FR10206D,
sure frame FR10208D ble whit old one.
Fan inverter board VB00299FB, 12.7.2005 Jumper wire soldered man-
VB00399ED,
ually from DC- to crystal
VB005999CA,
VB00699AA, body.
VB00799BA
Brake driver board VB00440D 13.7.2005 New IGBT-modules:
SKM300GAL174D ->
SKM400GAL176D
SKM400GAL124D ->
SKM600GAL126D
Fan capacitor PP00060 13.7.2005 Fan capacitor changed:
Facon 7uF -> Arcotronics
7uF (MKP C.27/4).
Wire set FR10 PP10008j 15.7.2005 optical fibers length is
increased 100mm. Old
parts can be used in prod-
ucts manufactured whit out
the brake chopper.
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6
90 Specifications
TABLE 12.
Name of the product New P/N S.Nbr/date Changed to previous
Asic cover FI10077, 24.8.2005 Asic-assemblies will be
MC00699 added asic-cover with the
dangerous labels. This part
is manufactured by poly
carbonate sheet. It pre-
vents and warns uninten-
tional touching. Other
sticeris fitting on the asic
cover and second one the
metal cover for the asic
assembly.
FRAME 10 RIGHT FR10022B 30.9.2005 Bending dimensions
FRAME 10 LEFT FR10002M changed
Rectifier module PP01155 4.10.2005 Module mechanics and the
mechanics changes terminal position is not
Fr10 12-pulse 690V changed but the shape of
(Diotyr mod SKKH the terminal is different. No
250/18E G2) other changes needed.
Inverter board VB00299H 7.10.2005 New type of insulation,
compatible with all older
versions.
Busbar FR10080B 20.10.2005 Burr on the wrong side of
the busbar may damage
the plastic insulation part
between two busbars.
ASIC Board VB00451K 31.10.2005 Missing resistor in the Asic
board power up circuit. The
start up voltage varies
from board to board.
Main covers FR10340 10.11.2005 Rockwell Automation
FR10345 requires M5 Rubber nuts of
main covers would be
FR11340 replaced by M5 steel
FR11345 threaded inserts
Additional information (See
related documentation)
FR10 block connection MC00101 21.11.2005 Wish to use the same type
- M10 spring wash star washer in FR10 as in
change FR11 instead of spring
washer to mount the cool-
ing ducts to the drive frame
(top+bottom plates).
6
Specifications 91
TABLE 12.
4*8 combo screw MC00032 02.11.2005 The washers on the old
screw breaks due to hydro-
gen brittleness (Finnish:
Vetyhauraus) caused by
the difficulties to control
the manufacturing process,
at the supplier, for the used
coating type.
There is also a need for the
transition from Phillips to
Torx type screw heads for
better ergonomics and
quality in Vacons factories.
FR10006 FR10006C 30.11.2005 Hole distance in counter-
parts in FR10 is 17,5 mm
and in FR 11 16,5mm-->In
FR11 the bridge card will
be bended when this
part(hole dist. 17,5mm) is
installed.
FR10143 insulator for FR10143C 07.12.2005 Another end of the insula-
capacitors: external tor is longer than the other.
dimensions changed Longer end collides with
the fan inverter's trans-
former coil.
FIGURE 78.
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6
92 Specifications
6.2. NTC-values
6
Specifications 93
service@vacon.com Tel +358 (0)201 212 575 Fax +358 (0)204 335 091
6
Vacon Plc
Runsorintie 7
65380 Vaasa
Finland
SM00015B / 07.12.2005