Professional Documents
Culture Documents
Course Objectives
No
CO2 To develop the skills to implement manufacturing excellence principles in industry and manage
the change process to achieve continuous improvement of efficiency and productivity.
T2 Pascal Dennis, Lean production simplified, Second Edition, Productivity Press, 2007
R1 Voss C.A. "Manufacturing Strategy: Process and Content", Chapman & Hall, London, 1992.
R3 Mohanty R.P. and Deshmukh S.G., Advanced Operations Management, Pearson Education,
2003.
Modular Content Structure
Learning Outcomes:
No Learning Outcomes
LO1 Able to adapt the continuous improvement program to achieve excellence in manufacturing
functions.
LO2 Able to apply lean manufacturing and quality system tools to enhance the performance factors of
production line.
LO4 Able to identify opportunity, study, analyze and suggest possible improvement on the production
line
LO5 Able to apply critical lean manufacturing tools to enhance the existing production line.
1. To give students some intuition about production flow in a complex, multi-stage process, and how that
flow is affected by bottlenecks and production triggers;
3. To explore the relations between batch size and set-up times in those systems.
Contact Session 1
Sub Module Title: Introduction Manufacturing Excellence
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 2
Sub Module Title: Manufacturing Strategy
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 3
Sub Module: Introduction to Lean Manufacturing
Type Content Topic Title Study/HW
Ref. Resource
Reference
Post 3.11 Difference between developing of lean manufacturing and Quiz sheet
CH traditional production lines: Flexsim Software
Contact session 4
Sub-module Title: Stability and Standardized work
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 5
Sub-module Title: Standardized work
Contact session 6
Sub-module Title: Just in Time Production
Contact session 7
Sub-module Title: Just in Time ProductionValue Steam Mapping
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 8
Sub-module Title: Jidoka
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 9
Sub-module Title: Review
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 11
Sub-module Title: Benchmarking
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 12
Sub-module Title: Failure Mode Effective Analysis
Type Content Topic Title Study/HW
Ref. Resource
Reference
Pre 12.1 What is Failure Mode Effective Analysis (FMEA) Online
CH 12.2 Uses of FMEA Resource
12.3 Applications of FMEA
Contact session 13
Sub-module Title: Quality Functional Deployment
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 14
Sub-module Title: Management Tools in TQM
Type Content Topic Title Study/HW
Ref. Resource
Reference
Contact session 15
Sub-Module Title: Total Productive Maintenance
Contact session 16
Sub-module Title: Review
Type Content Topic Title Study/HW
Ref. Resource
Reference
EC - 1 Quiz 15 August 26 to
September 4, 2017