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Airside performances of oval tube heat exchangers investigated under wet condition.
Different from round tube samples, the lowest j factor obtained for one row geometry.
Oval tube samples yield superior performance compared with round tube samples.
Oval geometry is more benecial under wet condition than under dry condition.
a r t i c l e i n f o a b s t r a c t
Article history: Experiments were conducted on sine wave n-and-tube heat exchangers having oval tubes under wet
Received 16 August 2013 condition. Twelve samples having different n pitches (2.12 mm, 2.54 mm, 3.18 mm) and tube rows (one
Accepted 18 February 2014 to four) were tested. Eight herringbone wave n-and-tube heat exchangers having round tubes were also
Available online 12 March 2014
tested. Results showed that, for oval tube samples, the effect of n pitch on j and f factor was not sig-
nicant. As for the effect of tube row, the lowest j factor was obtained for one row conguration, which is
Keywords:
clear contrast to round tube samples, where the highest j factor was obtained for one row conguration.
Oval tube
Possible reasoning is provided considering the ow and heat transfer characteristics of sine wave channel
Heat exchanger
Wet surface
combined with connecting oval tubes. Oval tube samples yielded superior airside performance than
Sine wave n round tube samples when both heat transfer and pressure drop were considered. It is also shown that
oval geometry is more benecial under wet condition than under dry condition.
2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2014.02.042
1359-4311/ 2014 Elsevier Ltd. All rights reserved.
N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589 581
difculty of manufacturing (especially tube expansion) and the heat exchanger. Han et al. [13] also reported a similar trend. They
concern on deformation under high internal pressure. With the numerically investigated the thermal performance of two row
advancement of expansion technology, however, oval tube heat herringbone wave or louver n-and-tube heat exchanger having
exchangers have been implemented in air handling units, where oval tubes (0.43 aspect ratio), and compared the results with those
internal pressure is not a concern. Literature shows that limited of two types of round tube heat exchangers (one having same
studies are available on n-and-tube heat exchangers having oval perimeter and the other having same hydraulic diameter with the
tubes. Saboya and Saboya [10], using naphthalene sublimation oval tube). Oval tube heat exchanger yielded the lowest pressure
technique, measured mass transfer coefcients of a plate channel drop and the highest heat transfer coefcient. Additional numerical
equipped with oval tubes of 0.5 or 0.65 aspect ratio, and compared study by Tao et al. [14], revealed that, when round tubes of n-and-
the results with those of a plate channel equipped with round tube heat exchanger were replaced with oval tubes (0.6 aspect ra-
tubes. When the round tube diameter was the same as that of the tio) having the minor tube diameter same as the round tube
minor diameter of oval tube, mass transfer coefcients were diameter, signicant increase of heat transfer coefcient was
approximately the same. When the minor diameter of oval tube possible with marginal increase of pressure drop.
was smaller than that of the round tube, the mass transfer coef- Compared with numerical studies, experimental investigations
cient of the channel with oval tube was smaller. The reason was are very limited. Matos et al. [15] tested four 4 row plain n-and-
attributed to smaller air velocity around oval tubes than that tube heat exchangers having oval tubes of different aspect ratio
around round tubes at the same frontal air velocity. (from 1.0 to 0.4), all with the same minor diameter. Aluminum ns
Literature shows several numerical investigations on n-and- were attached to oval tubes, although no detailed description on
tube heat exchangers having oval tubes. Min and Webb [11] the attaching method was provided. During the test in a wind
numerically investigated the thermal performance of herringbone tunnel, heat was supplied to tubes through heaters installed inside
wave n-and-tube heat exchangers having oval tubes. The oval of oval tubes. An optimum conguration was obtained (aspect ratio
shape was progressively varied from 1.0 to 0.23 maintaining the of 0.5), which exhibited a heat transfer gain of 19% relative to the
same perimeter. At a frontal velocity of 2.0 m s1, oval tube heat round tube counterpart. Accompanying numerical investigation
exchanger of 0.33 aspect ratio yielded 6.9% lower heat transfer also yielded optimum tube and n spacing for an oval tube heat
coefcient and 45.9% lower pressure drop than those of the round exchanger. The investigated range of frontal air velocity, however,
tube heat exchanger. Similar results were reported by Leu et al. [12] was very low (from 0.1 to 0.13 m s1). Kim et al. [16,17] tested sine
through the numerical study on two row louver n-and-tube heat wave n-and-tube heat exchangers having oval tubes of 0.6 aspect
exchanger having oval tubes of 0.36 aspect ratio. They reported that ratio. Twelve samples had different n pitches and tube rows.
oval tube heat exchanger yielded 10% lower heat transfer coef- Comparison with herringbone wave n-and-tube heat exchangers
cient and 41% lower pressure drop than those of the round tube [16] or plain n-and-tube heat exchangers [17] with round tubes
582 N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589
2. Experiments
2.2. Test apparatus and procedures Fig. 1. Shape of the sine wave and herringbone n (unit: mm).
A schematic drawing of the apparatus is shown in Fig. 2. It condition of the heat exchanger is maintained by controlling the
consists of a suction-type wind tunnel, water circulation and con- chamber temperature and humidity. The inlet and outlet dry and
trol units, and a data acquisition system. The apparatus is situated wet bulb temperatures are measured by the sampling method as
in a constant temperature and humidity chamber. The airside inlet suggested in ASHRAE Standard 41.1 [18]. A diffusion bafe is
N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589 583
Table 1 whose accuracy is 0.0015 L/s. The airside pressure drop across the
Geometric dimensions of the samples. heat exchanger is measured using a differential pressure trans-
Pt Pl Pw Wf Dc N Pf tf ducer. The air ow rate is measured using a nozzle pressure dif-
(mm) (mm) (mm) (mm) (mm) (mm) (mm) ference according to ASHRAE Standard 41.2 [19]. The accuracy of
Sine wave 35.0 30.3 15.2 1.10 16.5 1 3.18 0.14 the differential pressure transducers is 1.0 Pa.
35.0 30.3 15.2 1.10 16.5 2 3.18 0.14 During the experiment, the water temperature was held at
35.0 30.3 15.2 1.10 16.5 3 3.18 0.14 10 C. The chamber temperature was maintained at 32 C with 80%
35.0 30.3 15.2 1.10 16.5 4 3.18 0.14
relative humidity. Experiments were conducted varying the frontal
35.0 30.3 15.2 1.10 16.5 1 2.54 0.14
35.0 30.3 15.2 1.10 16.5 2 2.54 0.14 air velocity from 1.0 m s1 to 4.0 m s1. The energy balance between
35.0 30.3 15.2 1.10 16.5 3 2.54 0.14 the airside and the tube-side was within 3%. The discrepancy
35.0 30.3 15.2 1.10 16.5 4 2.54 0.14 increased as the air velocity decreased. All the data signals were
35.0 30.3 15.2 1.10 16.5 1 2.12 0.14
collected and converted by a data acquisition system (a hybrid
35.0 30.3 15.2 1.10 16.5 2 2.12 0.14
35.0 30.3 15.2 1.10 16.5 3 2.12 0.14
recorder). The data were then transmitted to a personal computer
35.0 30.3 15.2 1.10 16.5 4 2.12 0.14 for further manipulation. An uncertainty analysis was conducted
Herringbone 38.1 33.0 16.5 1.45 15.9 1 2.54 0.12 following ASHRAE Standard 41.5 [20], and the results are listed in
wave 38.1 33.0 16.5 1.45 15.9 2 2.54 0.12 Table 2. The major uncertainty on the friction factor was the un-
(15.9 mm O.D). 38.1 33.0 16.5 1.45 15.9 3 2.54 0.12
certainty of the differential pressure measurement (1.0 Pa), and
38.1 33.0 16.5 1.45 15.9 4 2.54 0.12
Herringbone 31.8 27.5 13.8 1.60 12.7 1 2.54 0.12 the major uncertainty on the heat transfer coefcient (or j factor)
wave 31.8 27.5 13.8 1.60 12.7 2 2.54 0.12 was that of the tube-side heat transfer coefcient (10%). The un-
(12.7 mm O.D.) 31.8 27.5 13.8 1.60 12.7 3 2.54 0.12 certainties decreased as the Reynolds number increased.
31.8 27.5 13.8 1.60 12.7 4 2.54 0.12
installed behind the test sample to mix the outlet air. The waterside The data reduction details are provided by Mirth and Ram-
inlet condition is maintained by regulating the ow rate and inlet adhyani [1], Pirompugd et al. [4] and Kim et al. [21] and short
temperature of the constant temperature bath situated outside of summary is provided here. For the cross-counter conguration of
the chamber. Both the air and the water temperatures are measured the present study, appropriate equations for the heat exchanger
by pre-calibrated RTDs (Pt-100 U sensors). Their accuracies are analysis are given by ESDU 98005 [22], and are summarized in
0.1 K. The water ow rate is measured by a mass ow meter, Table 3. The UA value is obtained from the following equations.
Table 2 where
Experimental uncertainties.
s
Parameter Max. Uncertainties 2hw
m (7)
Temperature 0.1 K kf tf
Differential pressure 1.0 Pa
Water ow rate 1.5 106 m3 s1
2.4% Req Req
ReDmin
7.6%
f 1 1 0:35In (8)
f rc rc
j 11.1%
Req p
h i
e2:41 0:7 e2q ln0:7 q 3 1 row (9)
rc
UA Cmin NTU (1)
Req p
h i
e2:31 0:855 e:215q ln0:72 q 3 over 2 row
_ min =m
C m _ max (2) rc
(10)
For the one row conguration, a cross-ow eNTU equation of
mixed-unmixed conguration (Holman [23]) was used. The airside 0:5
Pl
heat transfer coefcient under wet condition (ho) is obtained from Req 0:64Pt 0:2 1 row (11)
the following equations. In Eq. (3), actual surface area considering Pt
the corrugation was used as airside heat transfer area (Ao).
0:5
Pl
bw;m 1 br bt t Req 0:635Pt 0:3 over 2 row (12)
(3) Pt
ho hw Ao UA hi Ai kAt
h pi
hw cpm p 2Req = 1:5a b ab (13)
ho (4)
bw;m
q a=b (14)
Here, br,bt,bw,m are the slope of saturated air enthalpy at the
water, tube wall, and water lm temperature respectively. The here, q is the ratio of major and minor diameter of the oval tube,
tube-side heat transfer coefcient is obtained from the Gnielinski and p is the ratio of outer and inner diameter of equivalent annular
[24] correlation. For an accurate assessment of the airside heat n. Min et al. [25] have shown that the n efciency calculated
transfer coefcient, it is important to minimize the tube-side using above correlation is within 4% error when compared with
thermal resistance. Throughout the experiment, the tube-side that calculated using exact sector method. For round tube samples,
thermal resistance was less than 10% of the total thermal resis- same equations from (6) to (8) are applicable with Req/rc obtained
tance. The surface efciency ho for use in Eq. (3) is obtained from Eq. from the well-known Schmidt equation [26].
(5).
0q 10:5
2
Pt @ Pt =2 Pl
2
A Req
ho 1 f 1 h (5) 0:64 0:2A 1 row (15)
Ao rc rc Pt
Fin efciency correlation for a n-and-tube heat exchanger
having oval tube has been provided by Min et al. [25]. 0q 10:5
2
Pt @ Pt =2 Pl
2
Req
tanhmrc f 0:635 0:3A over 2 row (16)
h (6) rc rc Pt
mrc f
Table 3
eNTU relationship for cross-counter conguration with single inlet and outlet.
Row
Cmin (air)
2row 1 K 1 exp(NTU/2)
1 K 1K 1exp2KC
2 2
C
3row K 1 exp(NTU/3)
C1 1 1
K 2
K 1 4 CK 1 2 expKC1 2 exp3CK
K K
3
4row 2
A K2 1 K2 K4 K 1 K2 1 2KC 1 K2 exp2KC 1 K2 exp4KC
1/C(1 1/A) K 1 exp(NTU/4)
Cmin (water)
2row 1 K 1 exp(NTU$C/2)
1 K
2 1K2 exp2KC
3row K 1 exp(NTU,C/3)
1 1
K 1K4 KC 1K2 expKC 1K2 exp3K
C
2
2K
4row A K 1 K2 K4
2
K 1 K2 1 2K K K 3 exp 4K
2 C 1 2 exp C 1 2 C
(1 1/A) K 1 exp(NTU,C/4)
N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589 585
ra Vmax Dmin
ReDmin (17)
ma
ho
j Pra (18)
ra Vmax cpa
The friction factor is obtained from Eq. (19).
" #
Ac rm 2DP rin r
f 1s2 in
1 (19)
Ao rin rm Vmax
2 rout
In Eq. (19), the entrance and the exit loss coefcients are
neglected following the suggestion by Wang et al. [28].
Fig. 4. Effect of tube row on j and f factor for oval tube and round tube samples.
Fig. 7. Ratios of ho ho Ao =V_ and DP/L between oval and round samples.
Fig. 6. ho ho Ao =V_ and DP/L for round and oval tube samples (dry data from Ref. [16]).
governed by the channel characteristics, which may be the case of 30.1e34.9%, 32.2e34.5% for oval, 15.9 mm and 12.7 mm round tube
present oval tube heat exchanger. Similar argument may apply to sample respectively) than those under dry condition. The DP/L
explain the higher j factor for four row sample compare with that of values under wet condition are, however, larger than those under
three row sample. For the present oval tube heat exchanger, dry condition. In addition, the increase is larger for round tube
transverse tube pitch (Pt) is 35.0 mm and tube minor diameter samples (37.4e45.5% for 15.9 mm and 34.9e49.7% for 12.7 mm
(Dmin) is 10.0 mm, resulting the distance between tubes to be sample) than for oval tube sample (17.1e22.4%). At present, the
25.0 mm. This distance is wider than those (22.2 mm and 19.1 mm) reason why oval tube sample yields smaller pressure drop increase
of 15.9 mm and 12.7 mm O.D. round tube samples. In addition, the compared with round tube samples is not clear. Size of condensate
inuential region downstream of the oval tube will be smaller hanging underneath the tube may be smaller for oval tube than for
compared with that of the round tube. In such case, third row will round tube. Sine wave pattern may be more benecial for
mostly be affected by rst row, and fourth row will be affected by condensate drainage than herringbone wave pattern. In Table 4,
second row. Then, four row sample may yield higher j factor than ho ho Ao =V_ and DP/L values of the samples under wet or dry condi-
three row sample. tion are listed at frontal velocity of 2.5 m s1.
In general, thermal performance comparison between n-and- In Fig. 7, ratios of ho ho Ao =V_ between oval and round tube for
tube heat exchangers is made by comparing j and f factor of each different tube row are plotted as a function of ratios of DP/L using
heat exchanger. However, when the denitions of Reynolds num- the data listed in Table 4. Fig. 7 shows that ratios of ho ho Ao =V_ are
ber of each heat exchanger are different as is the case of present larger than ratios of DP/L irrespective of tube row. This implies that
samples, direct comparison of j and f factor may lead to erroneous airside performance (considering both heat transfer and friction) of
conclusion. In such a case, comparison of heat transfer rate per unit oval tube heat exchanger is superior to that of round tube heat
volume ho ho Ao =V_ and consumed power per unit volume (or exchangers. The effect is more pronounced when oval tube samples
pressure drop per unit length, DP/L) will be more appropriate [2]. are compared with 15.9 mm O.D. samples than when compared
Fig. 6 shows ho ho Ao =V_ and DP/L for oval and round tube samples with 12.7 mm O.D. samples. Also shown in Fig. 7 are the ratios
having two row and 2.54 mm n pitch. This gure shows that heat under dry condition. The ratios of ho ho Ao =V_ under wet condition
transfer rates of oval tube sample are slightly (13.2e15.0% and 1.1e are larger than those under dry condition, which implies that oval
8.0%) larger than those of 15.9 mm or 12.7 mm O.D. round tube tube geometry is more benecial under wet condition.
sample respectively. On the other hand, pressure drops are signif- To further investigate the effect of individual parameters on
icantly (33.1e38.7% and 35.4e44.5%) smaller than those of 15.9 mm _ heat transfer coefcient (ho) and n efciency (ho) of two
ho ho Ao =V,
or 12.7 mm O.D. round tube sample. Also shown in Fig. 6 are row oval or round tube samples are shown in Figs. 8 and 9. Fig. 8
ho ho Ao =V_ and DP/L obtained under dry condition [16]. The shows that heat transfer coefcients of round tube samples are
ho ho Ao =V_ values under wet condition are smaller (23.3e30.1%, larger (9.8e14.1% for 15.9 mm and 17.6e29.7% for 12.7 mm) than
Table 4
Heat transfer and pressure drop data of round and oval tube samples at frontal velocity 2.5 m s1.
ho ho Ao
Row $ kW m3 K1 DP/L (Pa m1) ho (W m2 K1) ho
V
a
Oval 1row 21.30(22.14) 604.3(533.9) 38.26(35.9) 0.71(0.86)
2row 26.24(32.07) 644.2(440.6) 49.01(50.9) 0.69(0.84)
3row 24.81(28.59) 593.8(372.5) 45.29(45.7) 0.70(0.87)
4row 25.41(30.21) 515.1(358.3) 46.96(48.3) 0.69(0.85)
Round (15.9 mm O.D.) 1row 20.60(31.17) 1279(752.4) 63.11(62.6) 0.46(0.70)
2row 22.78(33.20) 1051(580.02) 56.55(60.9) 0.56(0.76)
3row 22.07(32.33) 964.7(565.2) 56.10(59.8) 0.56(0.77)
4row 21.92(33.35) 936.1(534.4) 55.38(62.3) 0.56(0.76)
Round (12.7 mm O.D.) 1row 23.41(34.31) 1238(793.2) 71.39(65.9) 0.44(0.71)
2row 25.17(37.69) 1099(592.3) 63.94(66.9) 0.53(0.76)
3row 24.66(37.96) 944.3(590.3) 63.32(67.7) 0.52(0.75)
4row 22.27(37.67) 832.3(550.6) 54.74(68.2) 0.56(0.75)
a
Values in parenthesis denote those obtained under dry condition [16].
588 N.-H. Kim et al. / Applied Thermal Engineering 66 (2014) 580e589
4. Conclusions
Acknowledgements
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