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1/26/17
A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
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MOHAMMED ZAFERULLAH KHAN
1/26/17
A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
In the 1980s, photovoltaics became a popular power source for consumer electronic
devices, including calculators, watches, radios, lanterns and other small battery-charging
applications. Following the energy crises of the 1970s, significant efforts also began to
develop PV power systems for residential and commercial uses, both for stand-alone,
remote power as well as for utility-connected applications. During the same period,
international applications for PV systems to power rural health clinics, refrigeration, water
pumping, telecommunications, and off-grid households increased dramatically, and remain
a major portion of the present world market for PV products. Today, the industrys
production of PV modules is growing at approximately 25 percent annually, and major
programs in the U.S., Japan and Europe are rapidly accelerating the implementation of PV
systems on buildings and interconnection to utility networks.
It is important to understand that solar thermal technology is not the same as solar
panel, or photovoltaic, technology. Solar thermal electric energy generation concentrates
the light from the sun to create heat, and that heat is used to run a heat engine, which
turns a generator to make electricity. The working fluid that is heated by the concentrated
sunlight can be a liquid or a gas. Different working fluids include water, oil, salts, air,
nitrogen, helium, etc. Different engine types include steam engines, gas turbines, Stirling
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engines, etc. These engines can be quite efficient, often between 30% and 40%, and can
produce 10s to 100s of megawatts of power.
As we knew Photovoltaics (PV) technology converts sunlight into electricity and is also
known as solar electricity. The most common solar cell material is crystalline silicon, but
newer materials for making solar cells include thin-film materials such as cadmium
telluride, copper indium diselenide, and amorphous silicon. More recently, companies have
announced plans to produce solar cells using polymer plastics and solar absorbing inks
printed on aluminium foil. Solar cells power everything from small calculators and remote
highway signs to commercial buildings and large power plants. They also power our
satellites in space, making them responsible for the worlds communications products.
Thermal Photovoltaic
Manageable, which means production can
Low-cost.
be adapted to energy demand.
Can be hybridized with fossil fuels like
natural gas. In conventional plants, this can
reduce pollution from atmospheric gas Wide geographical area of application.
emissions. This can also prolong its useful
life.
Promotes socio-economic development by Low maintenance costs: photovoltaic
creating employment and industrial technology does not need major economic
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
Simply put, PV systems are like any other electrical power generating systems, just
the equipment used is different than that used for conventional electromechanical
generating systems. However, the principles of operation and interfacing with other
electrical systems remain the same, and are guided by a well-established body of
electrical codes and standards. Although a PV array produces power when exposed to
sunlight, a number of other components are required to properly conduct, control, convert,
distribute, and store the energy produced by the array.
Batteries are often used in PV systems for the purpose of storing energy produced
by the PV array during the day, and to supply it to electrical loads as needed (during the
night and periods of cloudy weather). Other reasons batteries are used in PV systems are
to operate the PV array near its maximum power point, to power electrical loads at stable
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
voltages, and to supply surge currents to electrical loads and inverters. In most cases, a
battery charge controller is used in these systems to protect the battery from overcharge
and over discharge.
Photovoltaic power systems are generally classified according to their functional and
operational requirements, their component configurations, and how the equipment is
connected to other power sources and electrical loads. The two principal classifications
are grid-connected or utility-interactive systems and stand-alone systems.
Photovoltaic systems can be designed to provide DC and/or AC power service, can
operate interconnected with or independent of the utility grid, and can be connected with
other energy sources and energy storage systems.
In many stand-alone PV systems, batteries are used for energy storage. Figure 3.0
shows a diagram of a typical stand-alone PV system powering DC and AC loads. Figure
4.0 shows how a typical PV hybrid system might be configured.
Figure 3.0 Block Diagram of Stand Alone Figure 4.0 Diagram of Stand Alone
(Off Grid) Photovoltaic System with Battery (Off Grid) Photovoltaic Hybrid System.
Storage Powering DC & AC Loads.
Solar cells (PV) are typically combined into modules that hold about 40 cells; a
number of these modules are mounted in PV arrays that can measure up to several
meters on a side. These flat-plate PV arrays can be mounted at a fixed angle facing south,
or they can be mounted on a tracking device that follows the sun, allowing them to capture
the most sunlight over the course of a day. Several connected PV arrays can provide
enough power for a household; for large electric utility or industrial applications, hundreds
of arrays can be interconnected to form a single, large PV system. The performance of PV
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
modules and arrays are generally rated according to their maximum DC power output
(watts) under Standard Test Conditions (STC). Standard Test Conditions are defined by a
module (cell) operating temperature of 25o C (77o F), and incident solar irradiance level of
1000 W/m2 and under Air Mass 1.5 spectral distribution. Since these conditions are not
always typical of how PV modules and arrays operate in the field, actual performance is
usually 85 to 90 percent of the STC rating.
Traditionally they are of Three Types but the two most common types are those made of
crystalline silicon (both monocrystalline and polycrystalline) and those made with what is
This is the first-generation PV cell made from silicon. Single crystalline silicon is called
Mono silicon while the polycrystalline silicon is called Polysilicon. Monocrystalline" cells
are easily recognizable by their colouring. But what makes them most unique is that they
are considered to be made from a very pure type of silicon. In the silicon world, the more
pure the alignment of the molecules, the more efficient the material is at converting
sunlight into electricity. In fact, monocrystalline solar cells are the most efficient of all;
efficiencies have been documented at upwards of 20%.
Polycrystalline solar cells, also known as polysilicon and multisilicon cells, were the first
solar cells ever introduced to the industry, in 1981. Polycrystalline cells do not go through
the cutting process used for monocrystalline cells. Instead, the silicon is melted and
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
poured into a square mold, hence the square shape of polycrystalline. In this way, they're
much more affordable since hardly any silicon is wasted during the manufacturing process.
The core material of thin-film solar cell technology is amorphous silicon. This
technology instead of using solid polycrystalline silicon wafers uses silane gas, which is a
chemical compound that costs much less than crystalline silicon. Solar cell manufacturing
involves a lithographic-like process where the silane film is printed on flexible substrates
such as stainless steel or Plexiglas material on a roll-to-roll process.
Thin film technology has been developed for Building Integrated Photovoltaics
(BIPV). These are semi-transparent solar cells which can be applied as window glazing so
the BIPV technology can be used for window tinting while also generating electricity.
10.1.5 The following are different types of Solar Cell Technology using various
photovoltaic substances.
There are other prevalent production processes that are currently being researched and
will be serious contenders in the future of solar power production technology. We discuss
these here.
In this process, thin crystalline layers of cadmium telluride (CdTe, of about 15 percent
efficiency) or copper indium diselenide (CuInSe2, of about 19 percent efficiency) are
deposited on the surface of a carrier base. This process uses very little energy and is very
economical. It has simple manufacturing processes and relatively high conversion
efficiencies.
This manufacturing process yields a highly efficient PV cell. But because of the rarity of
gallium deposits and the poisonous qualities of arsenic, the process is very expensive. The
main feature of gallium arsenide (GaAs) cells, in addition to their high efficiency, is that
their output is relatively independent of the operating temperature and is primarily used in
space programs.
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
This process employs two layers of solar cells, such as silicon (Si) and GaAs components,
one on top of another, to convert solar power with higher efficiency. Staggering of two
layer provides trapping of wider bandwidth of solar rays thus enhancing the solar cell solar
energy conversion efficiency.
10.1.8 Concentrators:
Some solar cells are designed to operate with concentrated sunlight. These cells are built
into concentrating collectors that use a lens to focus the sunlight onto the cells. This
approach has both advantages and disadvantages compared with flat-plate PV arrays.
The main idea is to use very little of the expensive semiconducting PV material while
collecting as much sunlight as possible. But because the lenses must be pointed at the
sun, the use of concentrating collectors is limited to the sunniest parts of the country.
Some concentrating collectors are designed to be mounted on simple tracking devices, but
most require sophisticated tracking devices, which further limit their use to electric utilities,
industries, and large buildings.
Single solar cell cannot provide required useful output. So, to increase output power
level of a PV system, it is required to connect number of such PV solar cells. A solar
module is normally series connected sufficient number of solar cells to provide required
standard output voltage and power. One solar module can be rated from 3 watts to 300
watts. The Solar modules or PV modules are commercially available basic building block
of a solar electric power generation system. Actually a single solar PV cell generates very
tiny amount that is around 0.1 watt to 2 watts. But it is not practical to use such low power
unit as building block of a system. So required number of such cells are combined together
to form a practical commercially available solar unit which is known as Solar module or PV
module.
In a solar module, the solar cells are connected in same fashion as the battery cell
units in a battery bank system. That means positive terminals of one cell connected to
negative terminal voltage of solar module is simple sum of the voltage of individual cells
connected in series in the module. The normal output voltage of a solar cell is
approximately 0.5 V hence if 6 such cells are connected in series then the output voltage
of the cell would be 0.5 6 = 3 Volt.
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
Figure 5.0 Series Connected Solar Module. Figure 6.0 Solar Module V I
characteristics.
The output from a solar module depends upon some conditions such as ambient
temperature and intensity of incidence light. Hence the rating of a solar module must be
specified under such conditions. It is standardized practice to express rating of pv or solar
module at 25oC temperature and 1000 w/m2 light radiation. The solar modules are rated
with their output open circuit voltage (Voc), short circuit current (Isc) and peak power (W p).
That means these three parameters ( Voc, Isc and W p ) can be delivered by a solar module
safely at 25oC and 1000w/m2 solar radiations. These conditions i.e. 25oC temperature and
1000 w/m2 solar radiations are collectively called Standard Test Conditions. The Standard
Test Conditions may not be available at site where the solar modules to be installed. This
is because the solar radiations and temperature vary with location and time.
If we draw a graph by taking X-axis as voltage axis and Y-axis as currents of a solar
module, then the graph will represent V-I characteristic of a solar module.
Under Standard Test Condition positive and negative terminal of a solar module are short
circuited, then the current delivered by the module is short circuit current. Bigger value of
this current indicates better ness of the module. Although under standard test condition,
this current also depends upon the area of the module exposed to the light. As it depends
upon area, it is better to express by short circuit current per unit area. This is denoted as
Jsc. Hence,
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
Where, A is the area of the module exposed to the standard light radiation (1000w/m 2).
Short circuit current of a pv module also depends upon solar cell manufacturing
technology.
The voltage output of a solar module under standard test condition, when the terminals of
the modules are not connected with any load. This rating of solar module mainly depends
upon the technology used to manufacture solar cells of the module. More V oc indicates
better ness of the solar module. This open circuit voltage of a solar module also depends
upon operating temperature.
This is the maximum amount of power which can deliver by the module Under Standard
Test Conditions. For a fixed dimension of a module higher the maximum power better the
module. Maximum power also called peak power and this is denoted as W m or W p. A solar
module can be operated in any voltage and current combination upto V oc and Isc. But for a
particular current and voltage combination under standard conditions the output power is
maximum. If we proceed through y-axis of the V-I characteristic of a solar module, we will
find the power output increases nearly linearly with current but after a certain current
power output will fall down as it approaches to the short circuit current as at short circuit
condition the voltage is considered to be ideally zero across the terminals of the solar
module. So it is clear that maximum output power of a solar module does not occur at
maximum current i.e. short circuit current instead it occurs at certain current which is less
than short circuit current (Isc). This current at which maximum output power occurs is
denoted as Im.
Similarly, maximum power of a solar cell does not occur at open circuit voltage as it
is open circuit condition and current through the cell is considered to be ideally zero, at this
condition. But similarly, as previous case, maximum power in a solar module occurs at a
voltage lower than open circuit voltage (Voc). The voltage at which maximum power output
occurs is denoted as Vm. The maximum power of a solar module is given as
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
The current and voltage at which maximum power occurs are referred as, current and
voltage at maximum power point respectively.
Fill factor of a solar module is defined as the ratio of maximum power (P m = Vm x Im) to
product of open circuit voltage (Voc) and short circuit current (Isc).
Efficiency of solar module is defined as the ratio of maximum power at standard test
condition, to the input power. Input power of a solar module is solar radiation which is
considered as 1000 w/m2. So, actual input power to the cell is 1000A W. Where, A is the
exposed area of the solar module. Therefore, efficiency,
Number of cells in a module depends upon the standard voltage requirement per module.
In 1980s solar modules were mainly manufactured for charging 12 Volt batteries. But for
charging a 12 Volt battery it is required to have sufficiently higher output voltage of the
module than 12 Volt. It was standard practice to design a solar module with maximum
voltage rating (Vm) of 15 Volt. This module of 15 Volt becomes standard module from
those days. The number of solar cells to be connected in series to achieve standard
voltage output depends upon the open-circuit voltage (Voc) of the individual cells. The Voc
of a solar cell depends upon mainly its manufacturing techniques. The table below shows
the open-circuit voltage of different solar cells at standard test conditions.
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MOHAMMED ZAFERULLAH KHAN
1/26/17
A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
For a crystalline solar cell the open-circuit voltage, is about 0.5 V, as shown in the table
above. The voltage Voc is mentioned at 25oC but at the temperature higher than 25oC the
value of this voltage drops nearly by 0.08 V. So at normal operating temperature the
voltage available across the terminals of each crystalline solar cell is
Now, it is standard to make a solar module which can give 15 V open-circuit voltage at any
condition. Hence, the required number of solar cells to construct such solar module is,
So, 36 numbers of crystalline solar cells are required to build a standard solar module of
15 V.
Serial or parallel interconnections in solar panels are called solar panel arrays (SPAs).
Generally, a series of solar panel arrays are configured to produce a specific voltage
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
potential and collective power production capacity to meet the demand requirements of a
project. Solar panel arrays feature a series of interconnected positive (+) and negative ()
outputs of solar panels in a serial or parallel arrangement that provides a required dc
voltage to an inverter.
Photovoltaic modules only represent the basic element of a solar power system. They
work only in conjunction with complementary components, such as batteries, inverters,
and transformers. Power distribution panels and metering complete the energy conversion
process. To understand this in a better way let us consider a system which is commonly
known as working of an Off Grid Solar Powered System.
An off grid solar powered system has an assembly of solar panels, charge
controller, batteries and inverter as shown in the image below. The batteries are charged
using solar panels and the inverter has the same function of converting DC to AC. It can
also have an automated switch to sense if grid is not supplying power that can change the
power source of the connected home from grid to batteries. Depending on the need the
system can be designed to:
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
As mentioned previously, solar cells are devices that merely convert solar energy into a dc
voltage. Solar cells do not store energy. To store energy beyond daylight, the dc voltage is
used to charge an appropriate set of batteries. The reserve capacity of batteries is referred
to as the system autonomy. This varies according to the requirements of specific
applications. Batteries in applications that require autonomy form a critical component of a
solar power system. Battery banks in photovoltaic applications are designed to operate at
deep-cycle discharge rates and are generally maintenance-free.
The amount of required autonomy time depends on the specific application. Circuit
loads, such as telecommunication and remote telemetry stations, may require two weeks
of autonomy, whereas a residential unit may require no more than 12 hours. Batteries
must be properly selected to store sufficient energy for the daily demand. When calculating
battery ampere-hours and storage capacity, additional derating factors, such as cloudy
and sunless conditions, must be taken into consideration.
Charge regulators are electronic devices designed to protect batteries from overcharging.
They are installed between the solar array termination boxes and batteries. In other words,
we can termed it as A solar regulator (also known as a charge controller) is used in
conjunction with a standalone (off grid) system, or a grid connect solar power system that
incorporates a backup battery bank. For a grid connect solar power system that doesnt
use batteries, a solar regulator is not needed.
11.3 Inverters:
As described earlier, photovoltaic panels generate direct current, which can only be used
by a limited number of devices. Most residential, commercial, and industrial devices and
appliances are designed to work with alternating current. Inverters are devices that convert
direct current to alternating current. Although inverters are usually designed for specific
application requirements, the basic conversion principles remain the same.
Lets take a look at the solar Photovoltaic Technology pros and cons.
Pros
Clean energy. No combustion. No greenhouse gas emission from use. Thus solar
PV is environmentally friendly.
Solar energy is the energy supplied by nature - Inexhaustible and abundant fuel
supply.
Solar energy can be made available almost anywhere there is sunlight.
Solar energy is especially appropriate for smart energy networks with distributed
power generation DPG is indeed the next generation power network structure!
Solar Panels cost is currently on a fast reducing track and is expected to continue
reducing for the next years consequently solar PV panels has indeed a highly
promising future both for economical viability and environmental sustainability.
Generates electricity directly from sunlight.
No moving parts required - , except in cases of sun-tracking mechanical bases;
consequently they have far less breakages or require less maintenance than other
renewable energy systems (e.g. wind turbines).
Power generation is silent. No noise or pollution - Photovoltaic panels, through
photoelectric phenomenon, produce electricity in a direct electricity generation way.
Little or no transmission required.
Matches up well with air-conditioning need.
Require minimal maintenance.
Grants and incentives are sometimes available.
Excess heat can be used for co-generation.
Cons
Intermittent source - As in all renewable energy sources, solar energy has
intermittency issues; not shining at night but also during daytime there may be
cloudy or rainy weather.
Consequently, intermittency and unpredictability of solar energy makes solar energy
panels less reliable a solution.
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
Relatively high cost, especially with storage - For a continuous supply of electric
power, especially for on-grid connections, Photovoltaic panels require not only
Inverters but also storage batteries; thus increasing the investment cost for PV
panels considerably.
Requires inverter to produce AC current
Requires storage or grid connection for continuous round-the-clock use.
Less available for heating demand (time of day and season).
Exotic materials required in many thin-film systems.
Requires a relatively large amount of open space.
Relatively low efficiency (around 17-40 percent).
Relatively low energy intensity ( ~8-12 m2/ kW).
Fragile materials.
Possible aesthetic issues.
Technology risk: a much better system might come out next year.
Solar: Solar cells can produce 10 times more electricity per gram of silicon thanks to
this system.
Nanopillar solar cells: The new design could lead to cheaper solar cells.
Sun + Water = Fuel: With catalysts created by an MIT chemist, sunlight can turn
water into hydrogen. If the process can scale up, it could make solar power a
dominant source of energy.
Nanonets Snare Energy: A new material could cheaply convert sunlight into
hydrogen.
Flexible, Nanowire Solar Cells: Exotic materials and cheaper substrates could lead
to better photovoltaics.
A Better Solar Collector: A more efficient way to concentrate sunlight could reduce
the cost of producing solar power.
Mass Production of Plastic Solar Cells: A novel photovoltaic technology moves into
large-scale production.
Efficient, Cheap Solar Cells: New materials for high-performance cells could make
solar power affordable.
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
Giving Plastic Solar Cells a Boost: Plastic cells are lighter than silicon ones, but
they're not as efficient--one company aims to fix that.
A Sticker Makes Solar Panels Work Better: A start ups polymer sticker increases
power output by 10 percent, and can be applied to panels that are already installed.
Solar's Great Leap Forward: Suntech CEO Zhengrong Shi made China a
powerhouse in photovoltaic technologyand became a billionaire in the process. His
next ambition: to make solar power as cheap as conventional electricity.
Currently the top five solar energy markets are Germany, US, China, Spain and Japan
with Germany leading the way. The major solar panel technology manufacturing
countries are China, Japan, Europe and the US. China produced zero solar panels in 1999
and has grown to be the largest solar panel manufacturer with 40% of the global market
production in 2008. China is currently putting infrastructure in place to build up to 20 GW
(equivalent to 20 nuclear power plants) in solar power generation capacity by 2020. In
comparison, the US is planning to build up to 3000 GW of solar power generation capacity
by 2050 to reduce dependence on fossil fuels.
15. GLOSSARY:
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MOHAMMED ZAFERULLAH KHAN
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A SEMINAR ON PHOTOVOLTAIC (PV) TECHNOLOGY
Photovoltaic (PV) System: A complete set of interconnect components for converting
sunlight into electricity by the photovoltaic process, including array, balance-of-system
components, and the load.
Pyrheliometer: An instrument used for measuring direct beams of solar irradiance. Uses
an aperture of 5.7 deg. to transcribe the solar disc.
Renewable Energy: Energy obtained from sources that are essentially inexhaustible
(unlike, for example, fossil fuels, of which there is a finite supply). Renewable sources of
energy include conventional hydroelectric power, wood, waste, geothermal, wind,
photovoltaic, and solar thermal energy.
Solar Insolation (Insolation): The solar radiation incident on an area over time.
Equivalent to energy and usually expressed in kilowatt-hours per square meter
Voltage (V): A measure of the force or "push" given the electrons in an electrical circuit; a
measure of electrical potential. One volt produces one amp of current when acting against
a resistance of one ohm.
Watt (W): A measure of electrical power or amount of work done in a unit of time and
equal to the rate of current flow (amps) multiplied by the voltage of that flow (volts). One
amp of current flowing at a potential of one volt produces one watt of power.
Online Publications:
APEC Virtual Center for Environment Technology exchange - http://www.apec-
vc.or.jp/e/modules
EERE Information Center 1-877-EERE-INF (1-877-337-3463) - www.eere.energy.gov
Florida Solar Energy Center Publication - http://www.fsec.ucf.edu
GreenMatch.co.uk - http://www.greenmatch.co.uk
MIT Technology Review: https://www.technologyreview.com
Solar Energy Technnologies Program - www.eere.energy.gov/solar
Sunlight Electric: http://www.sunlightelectric.com
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