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Alfonso Damiano, Member, IEEE, Ignazio Marongiu, Member, IEEE,Andrea Monni, Mario Porru
Department of Electrical and Electronic Engineering
University of Cagliari
Cagliari, Italy
alfio@diee.unica.it
AbstractThis paper presents the preliminary design of a 10 been developed at the aim of satisfying the requirement of
MW permanent magnet synchronous generator (PMSG) for off- increasing the electromechanical active surface and reduce the
shore direct drive wind turbines (DDWT). In order to improve structural mass necessary to guarantee the mechanical stiffness
the DDWT torque quality, energy efficiency, power management, [3-4]. Another DDWT requirement, strictly connected to the
fault tolerance and reliability a twelve-phase PMSG made of four PMSG design, is the improvement of electromagnetic torque
independent three-phase star connected subsystems has been quality. In fact, being the PMSG rotor shaft directly connected
considered. With the aim of satisfying the several constraints to the wind turbine one, the presence of PMSG torque ripple
related to cogging torque reduction, stator and rotor diameter can cause torsional and fatigue stress to wind turbine
limitation, low speed operation and magnetic decoupling of four
mechanical structure. The employment of multi-phase PMSG
three-phase subsystems, a multi-star fractional-slot tooth
concentrated winding PMSG has been designed. The analytical
is considered a suitable solution in DDWT in order to improve
results have been validated by means of Finite Element Analysis torque quality, energy efficiency, power generation, fault
(FEA) highlighting the worth and effectiveness of the proposed tolerance and reliability [5-8]. Moreover this kind of electric
configuration. generator permits the power and the current splitting between a
higher number of phases, allowing the per-phase inverter
Keywords Multi-phase electrical machines, PM synchronous power rating reduction, condition particularly important in high
generator, Motor Design, wind generation. power wind turbine [6-8]. In this paper a 10 MW multiphase
PMSG characterized by twelve phases managed to form four
I. INTRODUCTION independent three-phase star connected subsystems has been
designed in order to demonstrate the feasibility of the proposed
In these last years, the trend of wind energy conversion configuration for DDWT.
systems has been characterized by the progressive increase of
rating power. This is principally connected to the requirement
of reducing the wind turbine annual energy yield-total cost and II. LAYOUT OF DIRECT DRIVE WIND TURBINE
to the huge perspective of developing off-shore wind farms The proposed multiphase PMSG design is directly
worldwide. In this context the total and active mass reduction connected to the electrical and mechanical layout of DDWT
and reliability are becoming design factors increasingly considered in this paper.
important. Under these assumptions, the increase of wind
turbine rating power determines an improvement of the direct
drive configuration compared to the geared ones is [1]. The
main characteristic of the DDWT is the direct connection of
wind turbine shaft to the electric generator. This avoids the use
of gearbox, one of the most critical component in wind turbine
[2]. As a consequence the mechanical operating conditions of
direct drive electric generators are characterized by low speed
and high torque values which require the adoption of special
machines. Nowadays one of the electrical machine
implemented in DDWT is the PMSG (Fig. 1). The absence of
external excitation, the high efficiency, the small pole pitches,
the low use of active mass and the reliability make this electric
generator suitable for DDWT [1]. Different design
configurations of PMSG suitable for DDWT are proposed in
the technical literature. They can be grouped in three main
categories: Radial Flux (RF), Axial Flux (AF) and Transversal Fig. 1: 4.1 MW PMSG offshore DDWT (GE)
Flux (TF) [1]. These different magnetic configurations have
Parameters Value
5 60 S n
D 3
2 ng
Fig. 3: One pole pair equivalent configuration of 12-phase PMSG
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Basis on the above consideration the fractional slot TABLE III. REFERENCE VALUE RANGE OF CHARACTERISTIC
QUANTITY USED FOR PMSG DESIGN OPTIMIZATION
concentrated winding has been synthetized referring to a
symmetrical distribution of twenty four phases. The
connections in anti-series of corresponding phases leads to the Quantities Range
schematic twelve phase equivalent one pole pair PMSG
configuration reported in Fig. 3. The synthesis of the PMSG Air gap flux density 0.81.05 [T]
double layer fractional slot winding has been developed
referring to [12-15]. The Table II reports the main parameters Tooth flux density 1.52 [T]
of the proposed winding. Stator Yoke flux density 1.11.5 [T]
The developed multi-phase winding satisfies the condition Rotor Yoke flux density 1.31.6 [T]
of symmetry reported in (3) and it is characterized by a
magnetic loading 3565 [kA/m]
repetitive base configuration constituted by 96 slots and 47
pole pairs. Stator current density 26,5 [A/mm2]
Shear stress 2148 [kN/m2]
Q z
2 pq 2 p N
m' n TABLE IV. OPTIMIZED MULTI-PHASE PMSG GEOMETRY
n
N
m' Parameters Value
Moreover the number of poles and number of slots
maximize the least common multiple value determining a PM Remanent Flux density 1.23 [T]
number of cogging torque periods per slot revolution equal to
PM relative permeability 1.09
47. As consequence low cogging torque amplitude due to its
high frequency is achieved [15]. Stator diameter 10 [m] D
Stack length 2.3 [m] li
C. Definition of PMSG Geometry PM length 23 [mm] lm
The PMSG geometry has been developed following an PM width 44.5 [mm] wPM
analytical iterative procedure devoted to maximize the power
generation and energy efficiency and to minimize the PM Pole pitch 55.7 [mm] p
volume . In order to achieve this goal the PM length, the stator Stator slot pitch 54.5 [mm] s
slots dimensions and stack length have been optimized using Air gap 7 [mm]
as feedback the current density, the magnetic loading, the slot Carter Factor 1.154 kc
filling factor and the values assumed by flux density in the
different regions of the electrical machines. The range of Stator slot width 34 [mm] ws
variation of the different quantities used for iterative Stator slot length 78.6 [mm] hs
procedure is reported in Table III. The final results of PMSG Tooth length 78.6 [mm] ht
geometry definition are reported in Table IV . The schematic Tooth width 20 [mm] wt
representation of inner PMSG geometry and main dimensions
is depicted in Fig. 4. The results of analytic evaluation of the Stator Yoke length 14.2 [mm] hsy
PMSG parameters are reported in Table V. Rotor Yoke length 16 [mm] hry
Slot filling factor 0.45
TABLE II. MULTI-PHASE FRACTIONAL SLOT PMSG WINDING
Stator current density 2.26 [A/mm2]
Parameters Value
Number of phases 24 m
Number of pole pairs 282 p
Number of Slot 576 Q
machine periodicity 6 t
Slot number per pole per phase 2/47 q
Circularity index 92 ic
Reduced pole pair number 47 p
Reduced slot number 96 Q
Pole pitch referred to 1.021 Q/2p
Fig. 4 Schematic of two stator slots PMSG geometry
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TABLE V. COMPARISON BETWEEN ANALYTIC AND FEA RESULTS
shows the effect of15 electrical degree phase displacements Time [ms]
of four three phase subsystems. In Fig. 9 the electromagnetic Fig. 7: Steady state Back emf time evolution voltage
at no load and rated speed
torque at full load and at rated speed is reported. The torque Line Currents at full load Full load 4 stars connected7
0.00
different from zero just in the case of the two phases spatially
consecutive which have coil layer overlapped in the same slot. -250.00
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00
Time [ms]
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Electromagnetic Torque at full load
results of analytic PMSG design is reported in the paper. A
Full load 4 stars connected7
ANSOFT
0.00
-2.00
developed in order to corroborate the analytic results and to
demonstrate the worth and effectiveness of the proposed
electrical machine configuration in term of torque quality,
Moving1.Torque [megNewtonMeter]
-4.00
REFERENCES
-8.00
-1.00
-3.00
-5.00 topologies for 5MW wind turbines Proc. of 6th IET International
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Conference Power Electronics, Machines and Drives (PEMD 2012)
[5] E. Levi, Multiphase Electric Machines for Variable-Speed
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Applications IEEE Trans. Ind. Electr., Vol.55, n. 5, may 2008
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[6] D. Vizireanu, S. Brisset, and P. Brochet, Design and optimization of a
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9-phase axial-flux PMsynchronous generator with concentrated winding
0.00 20.00 40.00
Time [ms]
60.00 80.00 100.00
for direct-drive wind turbine,Proc. of IEEE IAS Annu. Meeting,
Tampa, FL, 2006, pp.1912-1918.
Fig. 10: Electromagnetic torque of PMSG when three subsystems are fed
60.00
Self and Mutual Inductances amoung phases Full load 4 stars connected7
ANSOFT
[7] E. Semail, F. Scuiller, J.F. Charpentier, Charpentier Multi-star
multiphase winding for a high power naval propulsion machine with low
50.00
ripple torques and high fault tolerant ability. Proc. of IEEE Conference
on Vehicle Power and Propulsion (VPPC), Year: 2010 , Page(s): 1 - 5
Curve Info avg
L(Phase_X1,Phase_X1) 52.6223
Setup1 : Transient
L(Phase_X1,Phase_X2)
Setup1 : Transient -2.5142
L(Phase_X1,Phase_Y2)
Setup1 : Transient -0.0013
30.00
L(Phase_X1,Phase_Y3)
Setup1 : Transient
L(Phase_X1,Phase_Y4)
-0.0022
0.0006
distribution system International Rewiew of Electrical Engineer
Vol.7/2012
Setup1 : Transient
L(Phase_X1,Phase_Z1) 0.0033
Setup1 : Transient
L(Phase_X1,Phase_Z2) 2.5140
Setup1 : Transient
52.6221
of DC Grids for Offshore Wind Farms IEEE Trans. on Ind. App., vol.
43, no. 6, pp. 1475-1482 November/December 2007.
10.00 Setup1 : Transient
L(Phase_X2,Phase_X3) 2.5139
Setup1 : Transient
L(Phase_X2,Phase_X4) -0.0012
Setup1 : Transient
-0.0012
Architecture for Offshore Wind Farms, IEEE Trans. on Power Electr.,
-10.00
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00
vol. 23, no, 3, pp. 1198-1204, May 2008
Time [ms]
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Fig. 11: Stator phase self and mutual inductances electrical PropulsionProc. of 9th International Conference on Electrical
Machines ICEM-1999 Canterbury , UK ,1-3 Sept. 1999, pp.90-94
Moreover, the mutual inductances assume values significantly [12] F. Scuiller, E. Semail, J.F. Charpentier, General Modeling of the
lower than self-inductances. This confirms the goodness of the winding for multiphase ac machines The European Physical Journal
winding design in fulfilling the magnetic decoupling of the Applied Physics n. 50, pp.31102-2010
four three-phase star connected subsystems. [13] J. Cros, P Viarouge Synthesis of High Performance PM Motors with
Concentrated Windings IEEE Trans. on Energy Conversion, Vol. 17
n2, june 2002 pp. 248-253.
V. CONCLUSION
[14] N. Bianchi, S. Bolognani, M. Dai Pr G. Grezzani Design
In this paper the design of a 10 MW permanent magnet Consideration for Fractional Slot Winding Configurations of
synchronous generator for direct drive wind turbine suitable Synchronous Machines IEEE Trans. on Ind. App. Vol.42 n4 July 2006
pp. 997-1006.
for off-shore wind turbine application has been developed.
[15] F. Magnussen, C. Sadarangani Winding Factors and Joule Losses of
The electric generator is characterized by the use of a PM Machiens with Concentrated Winding proc. . IEEE International
fractional slot twelve-phase asymmetrically distributed Conference of Electric Machines and Drives, 2003. IEMDC'03 , vol 1
winding managed to form four three-phase subsystems. The pp. 333- 339
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