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Review TRENDS in Biotechnology Vol.24 No.

6 June 2006

Environmental biocatalysis: from


remediation with enzymes to novel
green processes
Miguel Alcalde, Manuel Ferrer, Francisco J. Plou and Antonio Ballesteros
Departmento de Biocatálisis, Instituto de Catálisis y Petroleoquı́mica, CSIC, Cantoblanco, 28049 Madrid, Spain

Modern biocatalysis is developing new and precise tools † remediation of many compounds that are unfriendly or
to improve a wide range of production processes, which even toxic to the environment by the present ecological
reduce energy and raw material consumption and standards of our societies.
generate less waste and toxic side-products. Biocata-
lysis is also achieving new advances in environmental In this context, biocatalysis fully participates in the
fields, from enzymatic bioremediation to the synthesis ‘green chemistry’ concept that was introduced in the 90s
of renewable and clean energies and biochemical [1], and its effect on sustainability is now established
cleaning of ‘dirty’ fossil fuels. Despite the obvious beyond question. We would like to draw the attention of
benefits of biocatalysis, the major hurdles hindering the biotechnology community to the current, developing
the exploitation of the repertoire of enzymatic processes concept of environmental biocatalysis in the context of the
are, in many cases, the high production costs and the three topics defined above. Moreover, we want to stress
low yields obtained. This article will discuss these that environmental biocatalysis provides a different land-
issues, pinpointing specific new advances in recombi- scape compared with the well-known concept of environ-
nant DNA techniques amenable to future biocatalyst mental microbiology (e.g. the use of mixed cultures for
development, in addition to drawing the attention of the environmental aims) [2], raising specific questions on both
biotechnology community to the active pursuit and the enzymatic remediation of contaminants for preserving
development of environmental biocatalysis, from reme- the environmental health of our ecosystems [3] and the
diation with enzymes to novel green processes. new advances in green chemistry for more benign
processes for the production of new high-value compounds
Introduction [4]. Although the benefits of biocatalysis for environmen-
Advances in both chemical catalysis and biocatalysis are tally friendly fine-chemical transformations have been
determinants in reducing the environmental footprint of generally accepted, critics cite several important issues
chemical processes and petroleum-based technologies. In regarding the economic use of enzymes for processes
the field of chemical catalysis (i.e. using catalysts of non- involving clean energy production and bioremediation
biological origin) the principle of environmental catalysis [5,6]. Recent studies rely on the tools of modern molecular
is well established and has been accepted for decades: in biology, such as protein engineering, (meta)genomics and
the 60s and 70s it flourished, producing excellent research proteomics, to reduce the cost and the use of chemicals
on how to decrease, catalytically, the amounts of contami- for future developments in biocatalysts, and, at the same
nants in the fuels derived from petroleum, and in the 80s time, to decrease overall costs and to increase yields and
and 90s, increasing interest about catalysis and the efficiency. In this review we discuss the growing field of
environment was documented in many scientific scen- environmental biocatalysis, paying particular attention to
arios. Nowadays, leading scientists are expressing serious the needs and means by which enzymatic processes can be
reservations about the long-term health risks and beneficial to the environment.
problems with the weather patterns (including global
warming and pollution) that have traditionally been
associated with chemical processes and ‘dirty-fuels’. Biocatalysis platform for green processes
Furthermore, biocatalysis, either using whole microor- ‘Green chemistry’ is defined as the design, development
ganisms or just enzymes (known as white biotechnology), and application of chemical processes and products to
is implicated in many spheres of human activity in terms reduce or eliminate the use and generation of substances
of: hazardous to human health and the environment [7–9].
Biocatalysts (either enzymes or whole-cells) constitute a
† environmentally friendly processes; greener alternative to traditional organic synthesis [1]
† the limited opportunities for the production of renew- that offers appropriate tools for the industrial transform-
able and clean energies; and ation of natural or synthetic materials under mild reaction
Corresponding author: Ballesteros, A. (a.ballesteros@icp.csic.es). conditions, low energy requirements and minimizing the
Available online 2 May 2006 problems of isomerization and rearrangement [10–13].
www.sciencedirect.com 0167-7799/$ - see front matter Q 2006 Elsevier Ltd. All rights reserved. doi:10.1016/j.tibtech.2006.04.002
282 Review TRENDS in Biotechnology Vol.24 No.6 June 2006

white biotechnology in chemical transformations [21].


NH2
Additionally, combinatorial immobilization techniques are
O N COOH providing effective methods for optimizing operational
COOMe performance, in addition to the aiding the recovery and re-
NH2 O
use of biocatalysts [22]. Although some enzymatic and/or
Acrylamide α-Aspartame microbiological processes are well established in industry,
we strongly believe that biocatalysis is still in its infancy,
OH and its future will depend on the search for novel and
O versatile enzymes, which are able to catalyze reactions
H 2N S HO that are difficult to perform by chemical methods. Indeed,
HO
N OH metagenomics technology has revolutionized the possibi-
O
COOH O O OH lities of biocatalysis, and we can now access the genomes
HO and genes, and the enzymatic activities encoded by them,
6-Aminopenicillanic acid (6-APA) OH
lsomaltulose of unculturable microorganisms [23,24]. The success of
OH metagenomics in finding new enzymatic activities has
HN unequivocally demonstrated the power of this approach,
NH2 showing that metagenomics is not a future opportunity
HO
anymore, rather it is a current reality for the production of
COOH new products and processes that were until recently
HOOC
hidden from us [25].
L-Aspartic acid
Ephedrine Bioremediation of persistent contaminants
TRENDS in Biotechnology Removal of widely dispersed, anthropogenic, organic
pollutants is considered as one of the main concerns for
Figure 1. Examples of molecules manufactured using large-scale industrial
applications of biocatalysts. the reasonable and sustainable development of planet
Earth in the 21st century. Compared with traditional
In addition, biocatalysts are biodegradable and can physico-chemical methods, bioremediation is generally the
display chemo-, regio- and stereo-selectivity, resulting in safest, least disruptive and most cost-effective treatment
decreased by-product formation and avoiding the need for [2,3]. This biotechnological tool uses whole microorgan-
functional-group activation, protection or deprotection. isms, naturally occurring or introduced, or isolated
Large-scale industrial applications of biocatalysts include, enzymes to degrade persistent contaminants into non- or
for example, the thermolysin-catalyzed synthesis of the less-toxic compounds and, in many cases, can be combined
low calorie sweetener aspartame, the production of with complementary physical, chemical or mechanical
acrylamide and nicotinamide (assisted by nitrile hydra- processes to improve the reliability and effectiveness of
tases), the synthesis of the non-cariogenic sweetener detoxification. For example, since November 2002,
isomaltulose by sucrose mutases and, more recently, the microbial bioremediation using naturally occurring
production of biopolymers such as polylactic acid (Figure 1) microbes in combination with mechanical approaches are
[14,15]. Good examples of the replacement of traditional currently being used as the major mechanism of removing
organic processes by a greener biocatalytic alternative low and high molecular weight, polycyclic aromatic
include the industrial synthesis of semisynthetic penicil- hydrocarbons (PAHs) from the Prestige ship spill on the
lins and cephalosporins [1], the transformation of natural north coast of Spain. In fact, there are many possibilities in
and synthetic fibers [16], the pulp kraft-bleaching and this area of biotechnology, either by in situ bio-stimulation
recycling of paper [17], and the multi-step synthesis of (e.g. bioventing and natural attenuation) [26,27] or ex situ
polyketide and glycopeptide antibiotics [18]. technologies (e.g. biocells and landfarming) [28].
To overcome the problem of competing chemical
reactions, the current frontiers for biocatalysis are protein Microbial bioremediation
activation and stabilization, and reaction specificity. For It is generally assumed that one of the major concerns of
example, by using protein engineering and high-through- bioremediation with microbes, particularly in maritime
put screening it is currently possible to create stereo- areas, is that the microorganisms must be able to resist a
selective enzymes with broadly extended substrate variety of adverse conditions that are far removed from
specificities, which are useful in organic synthesis [19]; the ideal conditions of the laboratory [2]. Additionally,
stable hydroxynitrile hydrates for the synthesis of, for when using inoculated microorganisms, particularly
example, substituted R-mandelic acids [20]; and hydro- genetically modified organisms (GMOs), two major pro-
lases capable of enantioselective carbon–carbon bond blems should be considered: the weakness and low level of
formation or selective oxidation processes [19]. Moreover, fitness and growth of the inoculated microorganisms in
in synthetic reactions, involving either oxidoreductases, competition with the indigenous population, and the
expensive redox co-factors or where whole cells are possibility of altering a given ecosystem by introducing
needed, biotechnological developments – from upstream GMOs – international legislation is strict on this point [2].
(strain, cell and organism development) and midstream The controlled release of Pseudomonas fluorescens HK44
(fermentation and other unit operations) to downstream containing a plasmid that encodes a naphthalene catabo-
processes will significantly benefit from the application of lizing enzyme represents the first and only genetically
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Review TRENDS in Biotechnology Vol.24 No.6 June 2006 283

engineered microorganism approved for bioremediation mono- or di-oxygenases, reductases, dehalogenases, cyto-
testing [29]. Whatever the case, and regardless of whether chrome P450 monoxygenases, enzymes involved in lignin-
the organisms are genetically modified or not, microbial metabolism (such as laccases, lignin- and manganese
bioremediation is limited by factors such as mass transfer peroxidases) from white-rot fungi, and bacterial phospho-
(low contaminant bio-availability), aeration, nutrient level triesterases [31]. Moreover, new developments in the
at contaminant sites (might require bio-stimulation design and application of enzymatic ‘cocktails’ for the bio-
techniques) and problems with the thermal conditions treatment of wastewaters have recently emerged owing to
[26,30]. All of these issues should be addressed on a case- the effort of many companies and administrations such as
by-case basis to obtain the maximum microbial growth to American Industry Enzyme Technologies and Australian
metabolize the toxicants. Orica. From an environmental point of view, the use of
enzymes instead of chemicals or microorganisms undoubt-
edly presents some advantages [6]:
Enzymatic bioremediation
Admittedly, we should recognize that, in the past few years, † the biotransformation does not generate toxic side-
enzymatic bioremediation has become an attractive products as is often the case with chemical and some
alternative to further support the bio-treatment tech- microbiological processes, and the enzymes are
niques currently available – enzymes provide simpler digested, in situ, by the indigenous microorganisms
systems than a whole organism [3,31]. Most xenobiotics after the treatment;
can be submitted to enzymatic bioremediation, for † the requirement to enhance bio-availability by the
example, polycyclic aromatic hydrocarbons (PAHs) [32], introduction of organic co-solvents or surfactants is
polynitrated aromatic compounds [33], pesticides such as much more feasible from an enzymatic point of view
organochlorine insecticides [3,6], bleach-plant effluents, than using whole cells; and
synthetic dyes, polymers and wood preservatives (creosote, † the potential to produce enzymes at a higher scale, with
pentachlorophenol) [17] (Figure 2). It is just a matter of enhanced stability and/or activity and at a lower cost by
searching for the microorganisms capable of feeding on a using recombinant-DNA technology.
particular pollutant, and then focusing the effort on
identifying the enzyme(s) responsible. Historically, the When performing enzymatic bioremediation, it is
most studied enzymes in bioremediation are bacterial imperative that the optimal conditions for the enzyme

Chrysene (PAHs) Benzo[a]pyrene (PAHs) Coronene(PAHs)

Dibenzothiophenes Cloro-dibenzofurans Cloro-dibenzo p-dioxines


Cl O Cl Cl O Cl

S Cl Cl Cl O Cl

Atrazine Lindane
(pesticide) (pesticide) Polychlorinated biphenyl(PCBs)
Cl Cl
Cl Cl
Cl Cl
N N
Cl Cl
N Cl Cl
CH3CH2N NHCH(CH3)2
Cl Cl Cl

Synthetic pyrethroids Carbamates Organophosphates


(insecticide): permethrin (insecticide): pirimicarb (insecticide): methyl-parathion

Cl O N N
O
O O P O
O N
Cl
S
O N NO2

Figure 2. Some xenobiotics amenable to enzymatic bioremediation.

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284 Review TRENDS in Biotechnology Vol.24 No.6 June 2006

Diversity
Random mutagenesis (library)

Parental genes Mutation


Recombination
Next
generation

Selected clone Transformation of microorganisms


(E. coli or yeast)

Screening system
Transfer of colonies to
96-well plates

Enzyme expression
TRENDS in Biotechnology

Figure 3. Typical experiment of laboratory evolution. After a few rounds of in vitro evolution, tailor-made enzymes with improved properties are ready for trials or field
applications. The development of the high-throughput technology, along with the application of computational methodologies, will further push the engineering of enzymes
by directed evolution and semi-rational approaches.

are maintained during operational conditions. This for this molecule [40]. More recently, we have applied
requires cheaply produced enzymes (i.e. heterologous in vitro evolution procedures to obtain an improved
expression), with high substrate affinity (Km in the version of a hexachlorocyclohexane dechlorinase (LinA),
micromolar range), supporting thousands of product which is the primary biocatalyst, under aerobic con-
turnovers. At the same time, enzymes should display ditions, to eliminate chlorine atoms from lindane (g-
robustness under an array of external factors and low hexachlorocyclohexane), a widely used and recalcitrant
dependency on expensive redox cofactors (i.e. NAD(P)H), pesticide [41]. This might constitute a platform for
which might prove prohibitive in a commercial setting [3]. lindane-degradation schemes.
Many of these shortcomings have been successfully Laccases (belonging to the multicopper blue family)
resolved by using directed enzyme evolution (Figure 3) have also been extensively investigated for new and
or by semi-rational approaches (i.e. combinatorial satur- challenging decontamination programs because they affect
ation mutagenesis of several hot-spot residues) [34–36]. the oxidation of many aromatic compounds towards more
Obviously, a convenient method of assessing bioremedia- benign and less toxic products. Indeed, laccases can be
tion applications should be the improvement of several involved in the detoxification of phenols, trichlorophenols,
enzymatic properties simultaneously, such as stability organophosphorus pesticides, azo dyes and, interestingly,
and activity. By directed (or forced) evolution, new PAHs such as benzo[a]pyrene, a class of highly mutagenic
features can be conferred to enzymes that, somehow, do and carcinogenic xenobiotics, which are widely distributed
not demonstrate affinity against novel or poorly degraded in terrestrial and aquatic environments [32]. Recently, we
xenobiotics such as insecticides, herbicides, fungicides and were involved in the functional expression of a thermo-
mycotoxins [37–39]. One example of this is atrazine (2- philic laccase in Saccharomyces cerevisiae [42]. After ten
chloro-4-ethylamino-6-isopropylamino-1,3,5-s-triazine), a rounds of laboratory evolution, we improved the enzymatic
class of herbicide that first appeared in the 50s. In 2001 activity up to 170-fold, along with improving performance
Raillard and co-workers applied directed evolution to at high temperatures. This system can now be scaled up for
shuffle two highly homologous triazine hydrolases, and promising applications in decontamination schemes.
the mutants used triazines that were originally not Owing to the hydrophobicity and low aqueous solubility
substrates for parent types [37]. Directed evolution (two of xenobiotics, such as PAHs, enzymatic oxidations (e.g. by
rounds of DNA shuffling) was also used to tailor a highly laccases) can be performed in the presence of organic
efficient phosphotriesterase to degrade organophosphates solvents to minimize mass transfer limitations; however,
(OP) such as methyl parathion, a highly toxic neurotoxin laccases in organic solvents are fairly unstable and end up
used in insecticides and chemical warfare agents [38]. denatured or inhibited [43]. Keeping this in mind, we have
Sutherland et al., through directed evolution and semi- recently engineered a thermophilic laccase, by in vitro
rational approaches, designed a phosphotriesterase that is evolution, to be highly active and stable in the presence of
capable of hydrolyzing aliphatic OP compounds not increasing concentrations of acetonitrile and ethanol [44].
degraded by natural enzymes [3]. A similar approach Moreover, five rounds of sequential error-prone PCR,
has been used to engineer a biphenyl dioxygenase that in vivo shuffling and saturation mutagenesis have led to
attacks polychlorinated dibenzofuran in the lateral the discovery of laccase mutants with several fold
position, thus proposing a new pathway of degradation improvement in turnover rates at high concentrations of
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Review TRENDS in Biotechnology Vol.24 No.6 June 2006 285

organic solvents (M. Alcalde, M. Zumarraga, H. Garcia- including agricultural crops, such as corn, sugar cane and
Arellano, F.J. Plou and A. Ballesteros, unpublished). It sugar beet, or from agricultural byproducts, such as whey
should also be noted that to exert their remarkable action (from cheese making) and potato processing waste
on PAHs or on lignin and lignin-related compounds, streams [51–54]. Ethanol can be used either as a 100%
laccases need the presence of redox mediators (either replacement for petroleum fuels or as an extender: it can
synthetic or, more recently, from natural sources) [45]. replace the toxic oxygenate methyl tert-butyl ether. The
Thus, future researchers should pay specific attention to best currently available technology for conversion is the
the development of novel laccases with low dependency on acid hydrolysis of the biomass into sugars; however,
redox mediators and/or higher redox potential (so far, in alternative technologies, using enzymes such as a-amy-
the range 0.4–0.8 V) to convert this biocatalyst into an lases, glucoamylases, invertases, lactases, cellulases and
efficient environmentally useful tool. To accomplish the hemicellulases, to hydrolyze starch, sucrose, lactose,
goals described above, dramatic improvements in certain cellulose or hemicellulose into fermentable sugars are in
core technologies, such as (meta)genomic analysis of development. These sugars can be further fermented with
samples from extreme environments (i.e. contaminated bacteria, yeasts and fungi to produce ethanol [52],
soils), will be needed. Such developments will assist in the avoiding the use of strong acids and resulting in a cleaner
location of a greater repertoire of novel genes and/or stream of sugars for fermentation with fewer by-products
enzymes that can be used as parent types for directed [54]. Again, the environmental benefits stem from the
evolution in such a manner that, eventually, more robust greater utilization of natural, renewable resources, safer
and efficient biocatalysts can be tailored [25]. factory working conditions, reduced harmful automobile
emissions, and the consumer benefits from a safer
Enzymes for clean energy production alternative to the existing supply of liquid fuels such
Nowadays, exciting new opportunities for biocatalysis in as gasoline.
the production of renewable and clean energy sources,
such as biodiesel, bioethanol and biohydrogen, are rapidly Biohydrogen and biofuel cells
emerging [5,46–48]. Based on the premise that these The possibility of using molecular hydrogen as a renew-
alternatives can contribute to a cleaner environment, able, efficient and pollution-free energy source is also
particularly when using renewable agricultural products, gaining attention. Hydrogen is colorless, odorless, taste-
the demand for these energy sources is increasing. Today, less, non-toxic and, on combustion, it produces water as
bioenergy accounts for approximately 15% of the energy the only by-product, making it different from every other
consumption of the world, and we believe that in the next common fuel we use today [55]. Hydrogen obtained from
20 to 40 years we will be able to convert biomass into our biomass has the potential to compete with hydrogen
transportation fuels [49]. According to the enzymatic produced by other methods such as from natural gas,
platform and the biomass used, we can distinguish three which requires the catalytic conversion of hydrocarbons or
main groups of clean energies. electrochemical or photochemical water splitting.
Although certain microbes, such as Rhodobacter spher-
Biodiesel oids, have been used, successfully, in the production of
The conversion of vegetable oils to methyl- or other short- hydrogen from fruit and vegetable waste [5,56], the
chain esters in a single transesterification reaction using process is currently still at the laboratory stage, and
lipases has led to the production of high-grade biodiesel work needs to be done on increasing cost efficiency and
[50]. This technology overcomes the disadvantages of applications. For these reasons, most research has
chemical transformations based on acid- or base-catalysts concentrated on the use of hydrogenases for the pro-
because it reduces the consumption of energy and the need duction of hydrogen, for example, by fermentation of
for separation of the catalyst from the reaction mixture, sugars or, more attractively, from waste [5]. However, at
which is costly and chemically wasteful. However, there present, typical production ranges are only between 0.37
are pros and cons to the use of biodiesel. Biodiesel is and 3.3 moles hydrogen per mole of glucose, and these low
renewable, has low emissions per volume and is exempt yields, in addition to the cost, might explain why hydrogen
from diesel tax, through special legislation, in several is not our primary fuel. This has prompted the search for
European countries, making processes involving biocata- new hydrogenases using genome database mining [57]
lysis more competitive. Moreover, the efficient, solvent- and metagenomics, although the latter has not been used
free synthesis of oleic acid short-chain alcohol esters have for enzymatic screening so far.
been achieved with immobilized lipases such as those from Hydrogenases, laccases and other redox enzymes also
Pseudomonas cepacia, Rhizomocur miehei and Candida have broad applications as electrocatalysts, particularly in
antarctica [48]. The limitations include the relatively high the development of biofuel cells. In this field, recent
production cost, moderate reaction yields and the difficul- investigations have demonstrated that hydrogenases,
ties found during purification of the unreacted substrates, which convert hydrogen to generate an electric current,
which obviously will require new future advances. possess similar energy conversion efficiency to noble-
metal-based commercial methods [58]. In this context,
Bioethanol an enormous effort is being made to incorporate laccases
Before the discovery of petroleum, natural carbohydrates into the design of biofuel cells – laccases are one of the few
were used for the production of food, clothing and energy. enzymes that can accept electrons from the cathodic
Ethanol fuels can be derived from renewable resources, compartment of a biofuel cell. In the immediate future,
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286 Review TRENDS in Biotechnology Vol.24 No.6 June 2006

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