Documentation

for

Cylinder Lubricator Oil Booster Unit

for
MAN Diesel A/S

MAN Part No.:

1890775-9, 1890776-0,
1890778-4, 1890779-6
MAN Type: 1, 2, 4, 5
S&T: Type 6, 2.2 kW
Supply: 3x440-480V, 60hz and 3x380-420V, 50hz

06.03.2007
Serman & Tipsmark A/S
Maltvej 12-14 9700 Brnderslev
Tlf. +45 70 10 09 11 Fax. +45 98 80 09 08
Part No: 1890775-9, 1890778-4, 1890789-2, PUMP STATION FOR CYL. LUBRICATION OIL SYSTEM Date: 06.03.2007
1890776-0, 1890779-6, 1890790-2, TECHNICAL SPECIFICATIONS Page 1 of 3
1890777-2, 1890780-6, 1890791-4,
1896820-0, 1896821-2, 1896822-4

TECHNICAL SPECIFICATIONS
FOR PUMP STATION FOR
CYL. LUBRICATION OIL SYSTEM

UNIT SIZE: According to order sheet.

VOLTAGE/FREQUENCY: 3x440V/60hz, 3x380V/50hz, 3x690V/60hz
OIL TYPE: SAE 50

Type Flow Pump Motor Motor Pump Motor Motor Pump Motor Motor Connection*
m/h size size rev. size size rev. size size rev. R T P S
60hz 60hz 60hz 50hz 50hz 50hz 60hz 60hz 60hz
** 440-480V 380-420V 690V
1, 4, 7 0.4 4ccm 2.2kW 1700 5.5ccm 2.2kW 1410 4ccm 2.2kW 1700 1RG 1RG RG 1 RG
2, 5, 8 0.8 8ccm 2.2kW 1700 11ccm 2.2kW 1410 8ccm 2.2kW 1700 1RG 1RG RG 1 RG
3, 6, 9 1.3 14ccm 3.0kW 1730 16ccm 3.0kW 1440 16ccm 3.0kW 1730 1RG 1RG RG 1 RG
* See. 4.3
** Can be delivered with hour counter

1. MAIN COMPONENTS
ITEM DENOMINATION

1.1 Circulating Pumps. Flow according to above scheme, m/h per pump at 50 bar,
50cSt.
Max. viscosity 12cSt to 800 cSt at start-up/250cSt at 40C.
Make: Bosch
2 pcs. self-priming displacement gear-wheel pumps, one
operating, one stand-by.

1.2 Electric motors See above scheme. B14A/B3 flange.

3-Phase Squirrel cage induction motors. IP 54 Enclosure
according to IEC 34-5. Insulation class F.
Allow pumping up to 50 Bar.
Make: Bevi

1.3 Heater 500W, 1W/cm at 3x440V60hz or 1x690V60hz

Thermostat 5-85C 110C fuse, pre-set to 40C
IP 54 Enclosure.

1.4 Pressure setting Pressure relief valve. Pre-set to 45 bar. Max set: 50 Bar
Cartridge valve M30x1.5.

1.5 Valve for change of filter element
Pressure filter: Valve placed on front of Manifold.
Lever horizontal: filtration.
Lever vertical: by-pass; element change possible.
Suction filter: Valve placed on pipe to pump.
Lever vertical: open.
Lever horizontal: suction closed; element change possible
Part No: 1890775-9, 1890778-4, 1890789-2, PUMP STATION FOR CYL. LUBRICATION OIL SYSTEM Date: 06.03.2007
1890776-0, 1890779-6, 1890790-2, TECHNICAL SPECIFICATIONS Page 2 of 3
1890777-2, 1890780-6, 1890791-4,
1896820-0, 1896821-2, 1896822-4

2. CONTROL AUTOMATIC AND STARTERS

ITEM DENOMINATION

2.1 Motor starters for both Operating and stand-by motor

Contact for heater
Pressure transmitter
PT100 sensor

3. INSTRUMENTS
ITEM DENOMINATION

3.1 Pressure gauge Gauge 0-60 Bar 63

Visual control of pressure setting.

3.2 Pressure Transducers Pressure transducer for alarm, low pressure.

4-20mA at range 0-100 bar. 24VDC supply.

3.3 Test point M16x2.0 test point for pressure setting

3.4 PT100 sensor Standard PT100 sensor. DIN Class 1. 2-wire

3.5 Filter indicator, suction filter Visual indicator for Filter change of suction filter.
Indicator 1.0 to +0.6 bar.
Recommended change of element at 0.25 Bar

3.6 Filter indicator, pressure filter Visual indicator for Filter change of pressure filter.
Pop-up indicator with manual reset.
Before filter change press at top for control.
Recommended change of element when indicator pops up.

3.7 Hour counter Visuel counter.

(If installed)

4. MATERIALS
ITEM DENOMINATION

4.1 Steel All steel parts of St.37.2, sand blasted and painted.
Colour RAL 6019 Light Green.

4.2 Piping Tubes of Seamless chromed steel St.37.4. DIN 2391

4.3 Fittings BSP thread (parallel) according to DIN/ISO 228

Pipe fittings according to DIN 2353
Connection R according to EN8U28/1 and 1RG
Connection P according to EN8U22/2 and RG
Connection T according to EN8U28/1 and 1RG
Connection S according to EN362F0042. DN32 flange.

4.4 Components All hydraulic components made for Oil.

Part No: 1890775-9, 1890778-4, 1890789-2, PUMP STATION FOR CYL. LUBRICATION OIL SYSTEM Date: 06.03.2007
1890776-0, 1890779-6, 1890790-2, TECHNICAL SPECIFICATIONS Page 3 of 3
1890777-2, 1890780-6, 1890791-4,
1896820-0, 1896821-2, 1896822-4

4.5 Oil reservoir Tank: Drain plug RG.

Tray: Drain plug 3/8RG.

5. MAINTENANCE
ITEM DENOMINATION

5.1 Filter elements High pressure filter. When the filter indicator pops up the
element must be changed. Press on top of indicator to
verify that the element needs to be changed. If indicator
pops again up the element needs to be changed. After
changing, the indicator must be reset by pressing the top of
the indicator.
Inspection interval; Daily.

Suction filters. When the indicator on side of the element

enters the red zone the element must be changed.
Inspection interval; Daily.

5.2 External leaks If any of the hydraulic components leaks, the seals for this
component should be changed.
Inspection interval; Weekly.

5.3 Noises/Vibrations If any unusual vibrations or noises occur this must be

investigated.
Inspection interval; Daily
 32

28

7.3

7
19
7.1
2.1

2.2

2
6
7.2

25
5
30

3 27

31
29
CUSTOMER: SCALE:
MAN B&W Booster Unit
Serman MAN B&W Kbenhavn A/S 1:10
"Type 6"
& CUSTOMER REF.: REV. DATE:

23 29.1 Tipsmark 31-07-2002

A/S
DATE: ORDER NO.: DRAWING NO.: REV. NO:
31-07-2002
INIT:
PI
S&T REF.:
HSP
1890775-9 A
FILE LOCATION: u:\hjemdir\public\solidedge\man\type 6\1890775-9 FILE NAME: Exploderet.dft

MALTVEJ 12 9700 BRNDERSLEV D EN M AR K TLF. +45 70 10 09 11 F AX . +45 98 80 09 08

 17.2

16

21 17

11

17.1

28

18

15

10

13
9 14 26

PROJECTION SCALE: INIT:

Serman Tipsmark A/S

METOD: PI
1:2
& TOLERANCES IF NOT DATE:
INDICATED ACCORDING TO: ISO 2768 M 18-06-2003
CUSTOMER: CUSTOMER REF: REPLACES: S&T REF.:
MAN B&W A/S ST31110 Rev. A HSP
ORDER NO: DRAWING NO.: REV. DATE:
Manifold ST 30475 Mounted
03-03-2004
MAN B&W Booster Unit ST31110 REV. NO:
SHEET 1 OF 1 "Type 6/8/9" B
FILE LOCATION: u:\hjemdir\public\solidedge\st31xxx\st31110 FILE NAME: 31110Engelsk.dft

MALTVEJ 12 9700 BRNDERSLEV DENM ARK TLF. +45 70 10 09 11 F AX. +45 98 80 09 08

 MAN STYKLIST OVERSIGT tp 6.xls

MAN BOOSTER UNITS: PARTSLIST - S&T: Tp. 6

Pos 2 3 5 6 7 8 9 10 11 13 14 15 16 17 18 19 21 23 25 26 27 28 29 31 32

Tempera-
Suc- Suc- Pressure Ball valve Check Pressure Ther Mano
MAN Ball Coupling Check Needle Mano Test Pressure Check Bleeder Ball Mount. Cleaning ture Control
tion tion Pump* Motor transmit- manifold valve - relief mo Heater meter
Part no. valve Bellhouse valve valve meter point filter valve valve valve Manifold cover transmitter Box
filter filter ter mount bypass valve valve valve
PT100

DE-VI 23244627: 500W 5-85C ADJ 40C 5-85C ADJ 40C 1x690V DE-VI 23244627: 500W 5-85C ADJ 40C
IN 430318: FHP60.130G.30.E.F.4: Element IN 320136: Gauge IN 318528 AOC
1890775-9 BO 0 510 225 006

DA 060G3131 : MBS 33M 0-100 BAR 4-20 Ma / KL 8298.83.2517.04.19.43.58.92 + SA 0361956: RI R1/2-EDxR1/4

EL 100014 052
1890776-0 BO 0 510 425 009
BEV
100L-4
2.2kW
IN 480002: TSW210.250G.6.P, Element IN 320075, Gauge WATT 192401006957

B34

HBE 4085: PE160/105/70

1890778-4 BO 0 510 325 006

1890779-6 BO 0 510 525 009

DA 084Z801200: MBT 5250: PT100 "BSP 11X100

ST 31127: 63 0-60 GREEN MARKING 40-50 BAR

5,0.P

BO 0 532 002 012: 15-50 BAR; ADJ 45 BAR

DE 87410001: SJ-CVA-00-0010: 0.7 BAR

DE-VI 23312749: 500W

IM 200014 : CV1-16N-P-O-100: 7 BAR

EL 100014 008
LDC

SA 0768689: RHZ-18LRED 1 BAR

**1890789-2 BO 0 510 225 006

HBE 3097: Sealingring: HBE 3091

DA SL-257050: FT 290-1/4"BSP

ST 31110, Manifold: ST 30475

100L-

DE 86020171: PB-NVA-OK
043x400

NIS 220216: 1"BSP 45C

HYDA 680107: M16x2.0

SA 0518613:1"BSP
B34

SA 0370700: "BSP
R 100023: 1"BSP

HBE: 6301/6252/6359: SOFTEX 24/30.B17-28H7

R 106024 DN20
3kW
1890790-2 BO 0 510 425 009 (690V)

with hour counter

EL 100014 062
**1896820-0 BO 0 510 225 006
BEV
100L-4
2.2kW
B34
1896821-2 BO 0 510 425 009

Gauge IN 318528 AOC

FHP90.130G.30.E.P:
Element IN 303104:

EL 100014 053
1890777-2 BO 0 510 525 018
BEV

IN 430319:
100L-3

5,0.P
3kW
B34
**1890780-6 BO 0 510 625 022

**1890791-4 BO 0 510 625 022

**1896822-4 BO 0 510 525 018

*NOTE ON PUMPS: Possible suffix according to approval: EX: BO 0 510 225 006 LR: Pump approved by Lloyds register.
** NOTE ON PART NO.: Part no. not yet delivered
Serman & Tipsmark A/S MALTVEJ 12 9700 BRNDERSLEV DENMARK TLF. +45 70 10 09 11 FAX +45 98 80 09 08
 Maintenance
of

Cylinder Lubricator Oil Booster Unit

for
MAN Diesel A/S

Serman & Tipsmark A/S

Maltvej 12-14 9700 Brnderslev
Tlf. +45 70 10 09 11 Fax. +45 98 80 09 08
Contents:

1. Identification of Block Components .............................................................. 3

2. Changing the Pressure Filter Element ............................................................ 6
3. Changing the Suction Filter Element ............................................................. 8
4. Setting the Pressure ........................................................................................ 9
5. Changing the Pressure Transducer ............................................................... 10
6. Changing the Pressure Gauge ...................................................................... 12

Page 2 of 10
1. Identification of Block Components

Fig. 1: Location of Block

Components can only be removed while both motors are not running, unless
otherwise stated.

PRESSURE GAUGE

Fig. 2: Diagram of hydraulic system

Page 3 of 12
 P11
(Numbers in boxes refer
Pressure out to diagram in Fig. 2).

P21
Tank

P16

Fig. 3: Top view

P14
P9
P17

Fig. 4: Side view

P18 P15
P26

P13

Fig. 5: Front view

Page 4 of 12
 PLUG
P11
Note:

Needle valve P10 is not fitted on

P10 all blocks. In that event, a plug is
P10 (PLUG) fitted in its place.
(P11) See remark

Fig. 6: Side view

Page 5 of 12
2. Changing the Pressure Filter Element

FILTER
INDIKATOR

SHUT OFF
VALVE

PRESSURE
FILTER

Fig. 7: Location of pressure filter

Fig. 7 shows lever for shut-off valve in operation mode (horisontal).

The shut off valve must be closed before changing the filter element.

Procedure for changing the pressure filter element:

1. Turn lever up ( vertical ) thereby closing

the valve and bypassing the filter. Fig. 8.

Fig. 8: Shut-off lever in closed

position (vertical)

Page 6 of 12
2. Unscrew the filterbowl by turning
clockwise (CW).
Key with: KW30.
Fig. 9.

Fig. 9: Filterbowl being unscrewed

3. Remove element and replace. Fig. 10.

4. Check condition of O-ring. Replace, if

necessary.

5. Remount filterbowl. Turn counter-clockwise

(CCW).

Fig. 10: Replacement of filterbowl

6. Reset filter indicator. Fig. 11.

7. Set lever position to open ( horisontal) on

shut off valve.

Fig. 11: Reset filter indicator

Page 7 of 12
3. Changing the Suction Filter Element

Fig. 12: Location of suction filters

The suction filters are duplicated.

The element can be replaced only when the suction filter is not in operation.

Procedure for replacement of the suction filter:

1. Make sure the suction filter you want to

replace is not in operation.

Unscrew filter top CCW. Key with: KW30.

Fig. 13.

Fig. 13: Filter top being unscrewed

2. Remove element and replace. Fig. 14.

3. Check condition of O-ring. Replace, if

necessary.

4. Remount filterbowl. Turn CW.

Fig. 14: Replacement of suction

filter
Page 8 of 12
4. Setting the Pressure

Fig. 15: Location of pressure relief valve

The pressure relief valve is preset to 45 bar.

Procedure for setting the pressure:

1. Remove plastic cap. Fig. 16.

Fig. 16: Plastic cap being removed

2. Turn lock nut CCW, KW19, to loosen.

Fig. 17.

3. With screwdriver, turn screw CW to raise

pressure, CCW to lower pressure.

4. Turn lock nut CW to tighten.

Fig. 17: Loosening the nut-screw
5. Replace plastic cap.

Page 9 of 12
5. Changing the Pressure Transducer

While changing the transducer the signal is not active.

Fig. 18: Location of pressure transducer

with needle valve shown

Procedure for changing the pressure transducer:

1. Close the needle valve by turning CW,

thereby isolating the transmitter.
Fig. 19.
2

Fig. 19: Needle valve being closed

2. Note: On newer systems, the needle valve (2)

shown in Fig. 19, does not exist on all blocks.

Fig. 20:

Page 10 of 12
3. The transducer can now be replaced,
KW27.
Fig. 21.
4.
After replacement, open the needle valve
by turning CCW.

Fig. 21: Replacement of transducer

Page 11 of 12
6. Changing the Pressure Gauge

Fig. 22: Location of pressure gauge with needle valve shown

While changing the pressure gauge the signal is not active.

Procedure for changing the pressure gauge:

1. Close the needle valve by turning CW,

thereby isolating the pressure gauge.

4. The pressure gauge can now be replaced,

KW18. Fig. 23.

After replacement, open the needle valve by

turning CCW.

Fig. 23: Replacement of

pressure gauge

Page 12 of 12