RENR6219

Component Locations
July 2005
Part Schematic
Item Description
Number Location
Steering and Brake System
1 TANK AS. 152-3870 B3
43 33
2 TANK GP 153-3602 B3
3 SCREEN AS. 9T-9227 B2,B3
4 SCREEN GP 7J-2656 B2,B3
5 SCREEN 178-0182 B2 K
6 TUBE-BAFFLE 1U-1570 B2

7 VALVE GP-PILOT 143-2855 B4

J
8 ACCUMULATOR GP 220-1432 F2,F3
9 COOLER 164-0058 C2
12

(Dimensions: 48 inches x 35 inches)

10 VALVE GP-COOLER BYPASS 6E-1454 C2
11 VALVE GP-BRAKE 133-7102 E2
12 FILTER GP 115-2129 C2
32 78
13 PUMP GP-SUPPLEMENTAL STER 150-7585 C3

133-8608 8
14 VALVE GP-STER
133-8609
D3 8 79
15 VALVE GP-SHUTTLE 4T-1860 D4

RENR6219
16 VALVE GP-RELIEF 6E-6188 D4
17 VALVE GP-PRESS REDUCING 6E-4286 D4 2 29
18 VALVE GP-RELIEF 9T-7419 D4 F
19 PLUG-ORIFICE 1T-0936 D4
8. Front brake accumulator The ride control solenoid (79) is located in the front frame behind and above the
20 VALVE GP-RELIEF 6E-3986 D3

988H Wheel Loader

8. Rear brake accumulator front axle housing. The ride control solenoid is an ON/OFF solenoid. When the ride
21 VALVE GP-DIVERTER 2U-7345 D3 2. Hydraulic tank control solenoid is energized the head end of the lift cylinders are connected to
32. Pilot relief valve The brake/pilot pump (29) is mounted to the right rear side of the pump drive. the ride control accumulator to absorb the shock that occurs when roading
22 CYLINGER GP-RIGHT 135-3288 E4 12. Pilot filter The brake/pilot pump supplies oil flow to the brake hydraulic system and pilot the machine. The ride control solenoid is a part of the ride control valve

Hydraulic System
23 CYLINGER GP-LEFT 133-8173 E4 43. Vacuum breaker relief valve oil to the steering hydraulic system and the implement hydraulic system. group (78).
24 VALVE GP-CHECK 149-4617 C4 F. Pilot pressure tap
K. Rear Accumulator Pressure tap
25 VALVE GP-NEUTRALIZER 146-7571 C4
J. Front Accumulator Pressure tap
33. S.O.S tap
26 PUMP GP-STEER 153-9624 C3
27 VALVE GP-COMP 176-7520 C3
BXY1-UP
28 VALVE GP-COMP 176-7521 C3

29 PUMP GP-BRAKE/PILOT 177-8924 B1 11

30 VALVE GP 189-8628 C1

31 VALVE GP 186-6218 C2
32 VALVE GP-RELIEF 139-3544 C2

33 VALVE - FLUID SAMPLING 8C-3446 C1

34 VALVE GP-CHECK 3G-8607 B1 29

36 Page,
35 FILTER 166-4647 B2
36 VALVE GP-SELECTOR 6E-5566 C3
37 MOTOR GP-PISTON 213-5268 C2
38 VALVE GP-CHECK 9T-3752 C1
45
228-3636
39 PUMP GP-FAN B1
228-3638 91
40 VALVE GP-COMP 207-0695 B1

41 VALVE-CHECK 9T-3096 C4
42 VALVE-CHECK 104-7108 C4 2 85
133-1963
43 VALVE GP-BREAKER & RELIEF B2
220-0812
44 TANK GP-EXPANSION 220-2948 B2
45 SWITCH AS.-PRESSURE 175-3244 E2
The accumulator charging valve (11) is located on the right side of the machine between the hydraulic tank (2) 29. Brake/pilot pump The ride control accumulator (85) is mounted horizontally along the inside of
46 VALVE GP 200-0866 F3 the front right side of the frame, to the rear of the front axle housing.
and the rear frame. The brake pressure switch (45) sends a signal to the Caterpillar Monitoring System. 91. Axle cooling pumps
47 CONTROL GP-FOOT BRAKE 169-8258 F3
48 VALVE GP-BRAKE 106-1774 F2
49 SWITCH AS.-PRESSURE 174-4312 F1
50 BRAKE GP-PARK-B 174-1552 F1
51 SENSOR GP-TEMP 131-0427 F4,E4
Implement System HYDRAULIC TANK ASSEMBLY BRAKE/PILOT PUMP RIDE CONTROL
212-8712
2007 Caterpillar, All Rights Reserved Printed in U.S.A.
52 VALVE-GP-CONTROL 212-8746 D8
212-8721
53 VALVE GP-PRESSURE CONT 6E-4286 D8
54 VALVE GP-SHUTTLE 4T1860 D8
55 VALVE GP-RELIEF 125-9349 D7
56 VALVE GP-RELIEF 117-0161 D8
57 VALVE GP-RELIEF 117-0161 D7
58 VALVE GP-RELIEF 117-0160 D7

59 VALVE GP-RELIEF
117-0159
C6 B
143-8912
29 82 89 36 88 87 K J C D
60
61
ACTUATOR GP
VALVE-FLOAT
217-6719
100-6731
C7
C8
73 74 E FLUID POWER SYMBOLS
62
63
VALVE
ACTUATOR GP
6E-1291
217-6720
C8
D7
37 38 9 30 39 I 10 35 76 12 69 81 26 G H 14 41 44 86 24 49 33 7 43 48 90 46 L M 47 67 22 23 52 72 66 68 83 84 BASIC COMPONENT SYMBOLS

64 VALVE 102-4156 C6,C7

MAIN AUX.
PUMP: VARIABLE and
65 VALVE GP-RELIEF 172-5481 D7 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
66A CYL GP-LIFT 173-8613 E8
46 M
66B CYL GP-LIFT (LOGGER) 168-6943 E8
67A CYL GP-TILT 231-1955 E7 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
67B CYL GP-TILT (LOGGER) 191-3468 E7 COMPENSATED

67C CYL GP-TILT(HIGH LIFT) 152-1644 E7 VALVES

VALVE ENVELOPES VALVE PORTS
68A CYL GP-LIFT 173-8612 E6
68B CYL GP LIFT(LOGGER) 168-6942 E6
L
69 PUMP GP-IMPLEMENT 216-8978 B7 ONE POSITION TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
THREE-WAY
70 IMPELLER 146-8990 B7
71 COIL AS. 148-2350 B7 CONTROL VALVES CHECK VALVES
AB AB
72 VALVE GP-CHECK 9T-3096 D8
73 VALVE GP-CHECK 104-7108 B8 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
74 VALVE GP-SOLENOID 151-7455 B8
75 VALVE GP-SOLENOID 149-2610 B8 FLUID STORAGE RESERVOIRS
The service brake valve (46) is located below the right brake pedal. The left and
76 FILTER 166-4647 B6
right brake pedals are mechanically connected, allowing the service brake valve to
77 VALVE GP-BALL 112-1817 B8 be actuated by either brake pedal. Also, front service brake oil pressure can be
checked at the front service brake pressure tap (L) and rear service brake oil VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
78 VALVE GP 9T-9552 C6 pressure can be checked at the rear service brake pressure tap (M).
MEASUREMENT ROTATING SHAFTS
79 VALVE GP-SOLENOID 152-8340 C6
80 ORIFICE 8J-6815 C6

81 ADAPTER 204-7143 B7
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
82 SENSOR GP 143-9176 B7
83 VALVE GP-SHUTTLE 141-1481 B5 COMBINATION CONTROLS
84 VALVE GP-CHECK 207-1810 B5
85 ACCUMULATOR 219-7983 D5
Axle Cooling System
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
86 MOTOR GP - FAN 178-1602 F8 or MANUAL and PILOT PILOT or MANUAL
87 CORE AS. 173-6753 F7
MANUAL CONTROL SYMBOLS
88 VALVE-CHECK 9T-5134 F8
89 VALVE GP - SOLENOID 149-2610 F8
Service
90 FILTER GP-SCREEN 230-3633 F7
91 PUMP GP 229-0659 F6
Brake
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
92 PUMP GP 260-3160 F8
PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Note: Related components are sectioned and called out by bold parts only (item 2
includes numbers 3, 4, 5, and 6) seperated by blank lines. Items with no group are
listed individually.
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations
Pressure, Sampling, and Sensor
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Tap Schematic
Description
Number Location HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

A MAIN SYS RLF B8

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
B LIFT ROD END LINE RELIEF D8 A hydraulically engaged, multiple disc service brake is located between the
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
planetaries and the differential at each axle. Each brake contains a piston, discs
C LIFT HEAD END LINE RELIEF D8 and plates. When either brake pedal is depressed, pressure oil moves the piston which
D AUX LINE RELIEF D7 compresses the discs against the plates. The heat from brake friction is removed
UNIDIRECTIONAL
E AUX LINE RELIEF D7 91 92 34 A 1 45 11 2 51 F 31 8 13 77 50 25 42 85 78 by the oil in the differential housing.
UNIDIRECTIONAL

F PILOT SUPPLY C2 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
G STEER PUMP CUTOFF C3
H BRAKE CHARGE B1
I FAN DRIVE SIGNAL B1 SERVICE BRAKE/VALVE
J FRONT BRAKE ACCUMULATOR F2
K
L
M
REAR BRAKE ACCUMULATOR
FRONT BRAKE SUPPLY
REAR BRAKE SUPPLY
F2
F4
F4
COMPONENT and TAP LOCATIONS

Electrical Symbols Table

17
26 18 Hydraulic Symbols (Electrical)

49 G
90a
15 88 G M
16 20
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
29 25 25

21
28 86
48
90b Pressure Switch Temperature Switch Electrical Wire
Pressure Switch
36 (Adjustable)
69 24

The parking brake control valve (48) is located on the right frame rail below the In this view, the access panel behind the cab is open, which provides access to the This view shows the axle cooling system components located on the inboard side of The left and right neutralizer valves (25) are mounted at the articulation joint on top of the rear frame. The Electrical Symbols (Electrical)
The steering control valve is located below the cab on the left frame rail. The control valve directs steering system
cab. The parking brake control valve directs oil flow to the parking brake. The hydraulic pumps. the axle oil cooling assembly. The axle cooling fan motor (86) turns the fan to quad check valve (24) is located on the rear frame to the rear of the neutralizer valves.
oil to the steering cylinders and sends signal oil through the ball resolver. Control valve components shown above
parking brake pressure switch (49) sends the park brake pressure status to the Power 26. Steering pump draw air through the axle oil coolers. The rear pump (not shown) supplies oil flow
are:
Train ECM. 28. Pump compensator valve to turn the axle cooling fan motor. A relief valve (88) limits the oil pressure in
15. Ball resolver
29. Brake/pilot pump the rear axle cooling hydraulic system. The front axle oil filter (90a) and
16. Back-up relief valve
69. Implement pump the rear axle oil filter (90b) are also shown in this view. T
17. Pressure reducing valve
G. Steering system pressure tap 18. Crossover relief valve
20. Secondary relief valve
NEUTRALIZER/QUAD CHECK VALVES Pressure Temperature Level Flow
21. Diverter valve Symbol Symbol Symbol Symbol
36. Selector and pressure control valve

Wire Number Identification Codes

12 Electrical Schematic Example Hydraulic Schematic Example

50 87
76 Warning
Current Standard
Switch Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

36
35 Previous Standard
Wire Color
Wire

13 325-PK-14
The axle oil cooler assembly (87) is shown off the machine. The oil cooler assembly
is located on the left side of the machine above the fuel tank. The axle oil cooler
assembly is comprised of two sections with the front axle oil cooler in the lower B A
50. Parking brake 35. Steering pump case drain filter. section, and the rear axle oil cooler in the upper section. The cooler assembly The secondary steering pump (13) is splined to the front of the transmission output transfer gear near the Circuit Number Wire Gauge
The steering pump pressure warning switch is located on the selector and pressure control valve (36) on top of
76. Implement pump case drain filter. removes the heat from the brake and differential oil and returns the oil to the axle articulation joint. The pump is ground driven and turns when the machine is moving. If the primary steering Identification (EXAMPLE VALVE)
the fuel tank on the left side of the machine if the machine is equipped with secondary steering.
12. Fan pump case drain filter. manifold. The cooler oil flows from the manifold and enters the axle at each brake pump fails or the engine stops while the machine is moving, the secondary steering pump supplies oil to the
chamber and at the differential case. steering system.

PARKING BRAKE/CONTROL VALVE HYDRAULIC PUMPS STEERING CONTROL VALVE AXLE COOLING ASSEMBLY SECONDARY STEERING PUMP
 8 7 6 5 4 3 2 1

88

90 91
FRONT AXLE

89 86 FRONT AXLE

87
(Dimensions: 48 inches x 35 inches)

50
F 47 F
8

8
51
RENR6219

48
M 46 49
K
92 87 REAR BRAKE SUPPLY

L
FRONT BRAKE SUPPLY J
90

REAR AXLE

51 WARNING SWITCH

988H AXLE COOLING SYSTEM 45

36 Page,

11

E
E
66 LIFT TILT 67 LIFT REAR AXLE

CYLINDER CYLINDER CYLINDER 68

STEERING 22
23 CYLINDERS

55

C B
52 53 54
57 58 65 D E 65 15 14 21
18

D D
56 16 20
85 19
LOWER RACK
63
63

78
64 RIDE 13 31
63 CONTROL 32
72 64
64 59
19 17
61 41 F
80 WARNING
SWITCH

9 37
24 10
60
38
25 28
RIGHT LEFT
42 36 12
60 79 C
C NEUTRALIZER NEUTRALIZER

62 27 PUMP
60 25 CASE
RAISE DUMP FILL
PORT FLUID
SAMPLING
33
PORT
G
PUMP
CASE
7 AIR
BLEED
STEER
26 30 FAN SPEED

35

HYDRAULIC
ON/OFF I

43 44
35
77
75 A 82 71
84 H
83
74 PUMP CASE
B B
FILL PORT 2
81 IMPL PILOT SUPPLY
PUMP CASE 40
AIR BLEED 1 34
IMPL RETURN 3
39
73 PUMP CASE DRAIN 4 4
70 3 6 4
5
BRAKE VALVE RETURN 29
69
76 AIR BLEED

IMPL PUMP INLET

IMPLEMENT SYSTEM STEERING AND BRAKE SYSTEM

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

LINES GROUP COLOR DESCRIPTIONS
MAIN PUMP OUTPUT Drain / Return Lines
COOLING FAN CIRCUIT
PILOT/BRAKE PUMP OUTPUT Component Group
SUPPLY LINE
A DRAIN / RETURN LINE Attachment
A
STEERING CIRCUIT
Air Line
AXLE COOLING CIRCUIT
AXLE COOLING PUMP
CALLOUTS
BRAKE CIRCUIT
LIFT CIRCUIT YY Taps (Pressure, Sampling,Sensor) by letter
IMPLEMENT VALVE LOCK CONTROL CIRCUIT
52 Components by number
TILT CIRCUIT
AUXILLARY CIRCUIT
SUPPLEMENTAL STEERING
THIS SCHEMATIC IS FOR THE 988H Wheel Loader
Part #: 225-5542: 988H Hydraulic Schematic
260-0866: Brake Schematic
259-3116: Axle Oil Cooler Schematic
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

8 7 6 5 4 3 2 1