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REV
59/2009-EPC C-91-1341-N30 0
Prepared L.Kien
Checked Nam Vu
CIVIL AND STRUCTURAL CALCULATION
Approved S.Miyaoka
FOR CONSTRUCTION
Distribution
PVC
PD
DPD (Sit e)
Proc M PETRO VIETNAM BIOFUELS JOINT STOCK CO. (PVB)
BIO-FUEL ETHANOL PLANT IN NORTHERN REGION PROJECT
ALI
PHU THO, VIETNAM
PM
JVC
PM
EM
REV DATE PAGE DESCRIPTION PREPD CHKD APPD
PEN
CVL A 11 Oct 10 All For Approval L.Kien Nam Vu S.Miyaoka
PIP
INST 0 08 Dec 10 All For Construction L.Hung Nam Vu S.Miyaoka
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Civil and Structural Design Calculation Doc No.: C-91-1341-N30 Rev.0
SHEET : 2 of 17
Table of Contents
1. STRUCTURAL DESIGN..................................................................................................... 3
1. Structural Design
1.1. General Description
Project name: Bio-Fuel Ethanol Plant In Northern Region Project.
Location: Co Tiet commune, Tam Nong District, Phu Tho Province.
Building: Third Security Station.
- The Third security station station is one storey reinforced concrete frame and enclosure by
brick wall. It is 3.6m in height, 3.22m in width and 6.22m in length. Using reinforce
concrete roof.
- Foundation:
Foundation is reinforced concrete isolated foundation of dimension 1200x800mm laid on
blinding concrete of thickness 100mm at the depth of 1.4m from ground level. These
isolated foundations is braced by ground beam of section 220x300mm.
- Upper structure:
Reinforced concrete columns of section 220x220mm and beams of section 300x220mm
supporting reinforced concrete slab of 100mm in thickness. The enclosure wall is brick
wall of thickness 220mm. This wall is built of brick of grade 75 and cement mortar of
grade 50.
- All underground structure use concrete of grade B15 and reinforcement of grade CI (for
bars of diameter less than 10mm) and grade CII for bars of diameter greater or equal
10mm).
- All upper structure use concrete of grade B15 and reinforcement of grade CI (for bars of
diameter less than 10mm) and grade CII for bars of diameter greater or equal 10mm).
1.2.2. Technology Drawings provided by JGC VIET NAM CO., LTD (JVC)
1.2.5.1. Concrete
- The grade of concrete is taken in accordance with Vietnamese standard TCXDVN
356:2005.
- Concrete of grade B15 with 28 days compressive cube strength of 8.5Mpa used for all
structural above ground level.
- Concrete of grade B15 with 28 days compressive cube strength of 8.5Mpa used for
Foundations and Underground structure.
- Concrete of grade B15 with 28 days compressive cube strength of 8.5Mpa used for
Concrete Screed/Protection.
- Concrete of grade B7.5 with 28 days compressive cube strength of 10Mpa used for
Blinding Concrete.
1.2.5.2. Reinforcement
Following types and grades of reinforcement is used for this building:
- Grade CI, the characteristic value of yield strength 235MPa according to TCXDVN
356:2005, TCVN 6283-1: 1997 or equivalent. It shall be used for bars of diameter less than
10mm.
- Grade CII, the characteristic value of yield strength 295MPa according to TCXDVN
356:2005, TCVN 6283-1: 1997 or equivalent. It shall be used for bars of diameter greater
than or equal to 10mm.
- Live load on floors of Control rooms, filter houses and other light shelters: 5 kN/m2
- Live load on floors of Storage and ware house: 4.8kN/m2
n h b Ntt
Material roof
(m) (kg/m3) (m) (m) (kg/m2)
-Built tile 0.04 1800 1.1 1 1 79.20
-Perforated brick 0.05 1600 1.1 1 1 88.00
-Reinforced concrete 0.1 2500 1.1 1 1 275.00
-Trowel ceiling by cement mortar 0.015 1500 1.2 1 1 81.00
Sum dead load 523.2
Live load 75 1.3 97.50
n h b Ntt
Elements
(m) (kg/m3) (m) (m) (kg/m2)
-2 layers of plaster 0.03 1800 1.2 1 1 65.3
-Brick block 0.22 1600 1.1 1 1 387.2
2
-Unit weight per 1 m 452.5
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Civil and Structural Design Criteria Doc No.: C-91-1341-N30 Rev.0
SHEET : 7 of 17
R = R (1 0.5 R ) = 0.439
M
m = = 0.057 No need reinforcement for compression area
Rbbh02
From table : = 0.971
Reinforcement area :
M
As = = 97.28 mm =
2
0.97 cm
2
R s h 0
As
Reinforcement ratio is : = .100 = 0.18 %
bh 0
Minimum reinforcement ratio is: min = 0.05 %
Sastify
R = R (1 0.5 R ) = 0.439
M
m = = 0.094 No need reinforcement for compression area
Rbbh02
From table : = 0.950
Reinforcement area :
M
As = = 165.33 mm =
2
1.65 cm
2
R s h 0
As
Reinforcement ratio is : = .100 = 0.30 %
bh 0
Minimum reinforcement ratio is: min = 0.05 %
Sastify
1. Material used:
3
Concrete grade: B15 Rb = 8.5 (MPa) Eb = 23 x 10 MPa
4
Reinforcement grade: CII Rs = 280 (MPa) Ea = 21 x10 MPa
Section: b= 22 ( cm )
h= 22 ( cm )
Work condition coefficient b2 = 1.1 b2Rb = 9.35 (MPa)
2. Internal force
Axial load N= 53.36 kN
Mx = 0 kNm
My = 6.31 kNm
hx = 220 mm
hy = 220 mm
Number of rebar along hx direction: nx = 0 thanh
Diameter of rebar along hx direction: sx = 0 mm
2
A s1,x = 0 mm
Number of rebar along hx direction: ny = 0 thanh
Diameter of rebar along hx direction: sy = 0 mm
2
A s1,y = 0 mm
Rebar diameter at the corner of section so = 14 mm
2
Area : A so = 154 mm
Concrete cover a = 25 mm
Coefficient
Mx h y
= . = 0.000
My hx
Reinforcement area A sx
2
A sx = As1,x .(n x + 1) + (2A so As1,x A s1y ). = 0 mm
1+
2
A s,tot = 615.71 mm
As,tot
Asy = Asx = 307.86 mm2
2
0
Following section 6.2.3.3.3 to calulate M x :
2
A sl = A sy = 307.86 mm
2
A st = A sx = 0.0 mm
h = hx = 220.0 mm
b = hy = 220.0 mm
1 = a/h = 0.114 mm
Rs Asl
sl = = 0.493
Rb bh(0.5 1 )
Rs Ast
st = = 0.000
Rbbh
N
n1 = = 0.118
Rb bh
n1 + sl
= = 0.269
1 + 2 sl /
1 = = 0.347
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Civil and Structural Design Criteria Doc No.: C-91-1341-N30 Rev.0
SHEET : 12 of 17
R s A st
na = 1 + = 1.000
R b bh
R = = 0.642
Rs
1+ 1
sc ,u 1.1
nR = R + sl (21R 1) = 0.967
M 0x = R b bh 2 m = 15.73 kNm
0
Following section 6.2.3.3.3 to calculate M y :
2
Asl = Asx = 0.00 mm
2
Ast = Asy = 307.86 mm
h = hy = 220 mm
b = hx = 220 mm
1 = a/h = 0.114
Rs Asl
sl = = 0.000
Rb bh(0.5 1 )
Rs Ast
st = = 0.190
Rb bh
N
n1 = = 0.122
Rb bh
n1 + sl
= = 0.122
1 + 2 sl /
1 = = 0.157
R s Ast
na = 1 + = 1.190
R b bh
R = = 0.642
R
1+ s 1
sc ,u 1.1
nR = R + sl (21R 1) = 0.642
0 0
In 2 diagram, we can see that point with coordinateMx / Mx = 0 and M y / M y = 0.39
is in limited area indicated by curve withn1 = N/Rb.b.h = 0.1337
So that section and reinforcement arrangement is reasonable
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Civil and Structural Design Criteria Doc No.: C-91-1341-N30 Rev.0
SHEET : 14 of 17
II - Input data:
- Concrete grade: B15
- Steel renforcement grade:
+ 8: C-I
+ >8: C-II
- Slab dimension:
+ Short edge L1: 1.5 (m)
+ Long edge L2: 3 (m) Diagram
- Distribution load:
2
+ Dead load g: 523.2 (daN/m )
2
+ Live load p: 97.5 (daN/m )
- Thickness h : 100 (mm)
III - Calculation:
2
- Concrete strength Rb : 8.5 (daN/cm )
- Reinforcement calculation:
Foundation design
Project: Bio Ethanol
Item: Third Security Station
Location: Phu Tho Province
Foundation name: X2-Y2
0.300 (htk) I
a= 1.200
0.000 (hsn)
Ntt1= 5.439
-0.900 (htn) Qtt1= 0.602 II ac II
Mtt1= 0.643 0.46 bc b= 0.800
0.64
h1= 0.400
-1.300 (hm) a
p ott .a
Condition: h oyc = L p at section I-I: pt(I-I)= 8.750
0,4.a c .R n pott=[ptmax + pt(I-I)]/2= 10.059
hoyc= 0.0580 < ho=h1-ao= 0.350 OK
a I
0.37 :Fa check
5.50 :Fa design II 0.37 II
0.12
4.71
5.50
b
I
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Civil and Structural Design Criteria Doc No.: C-91-1341-N30 Rev.0
SHEET : 17 of 17
4. Settlement Calculation
a= 1.200
n n zi + z ( i +1)
S = S i = i h i zicp zicp = b= 0.800
1 1 Ei 2 a/b= 1.50
zi=ko.gl (t/m2) hi= 0.300
gl=tc(tb)-1.h4 = 6.299 Depth from ground: Z=h4+zi=h4+hi