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Article history: This paper examines the performance of concrete beams internally reinforced with basalt fiber-
Received 30 November 2016 reinforced polymers (BFRP) bars after being subjected to freeze-thaw (FT) cycles. Prior to beam testing,
Received in revised form 23 March 2017 pullout specimens were tested after being exposed to 100 and 200 FT cycles and to a freezing tempera-
Accepted 30 March 2017
ture of 20 C. The pullout test results showed that FT cycles had a slight effect on the bond strength of
the BFRP bars. Both unconditioned and conditioned specimens showed similar bond stress-slip relation-
ships and comparable bond strengths. Exposing the pullout specimens to low temperature resulted in a
Keywords:
decrease of 10% in their bond strength. In the beam tests, half of the beams were subjected to 200 FT
Basalt fiber-reinforced polymers
Concrete beams
cycles prior to testing whereas the remaining beams were tested at room temperature. The test param-
Bond eters included the reinforcement ratio, the shear span-to-depth ratios, a/d, and the environmental
Cold regions conditioning. It was observed that conditioning changed the mode of failure of some of the tested beams
Concrete as compared to that of their unconditioned counterparts. The effect of conditioning on the failure
Conditioning mode was less pronounced in the over-reinforced beams with a/d > 2.5. Conditioning under- and
Durability over-reinforced beams with a/d = 2.5 resulted in reductions of 7.4 and 13.4%, respectively, in their load
Flexure carrying capacities. FT conditioning had a slight effect on the ductility of the tested beams regardless
Freeze-thaw
of their a/d ratio or their internal reinforcement.
Pullout
2017 Elsevier Ltd. All rights reserved.
Tensile
1. Introduction and background strength depending on the absorption characteristics of the com-
posite whereas the exposure to elevated temperatures insignifi-
Concrete structures reinforced with fiber-reinforced polymer cantly affected the bond strength of the bars. In another study,
(FRP) bars may suffer severe degradation when exposed to harsh Altalmas et al. [2] reported on the bond strength of BFRP bars
environments. Concerns about the durability of FRP-reinforced exposed to acid, saline, and alkaline environments for 30, 60, and
structures are legitimate with the development of new types of 90 days. It was reported that the pullout specimens immersed in
resins and composites that have not been tested in the field. saline and alkaline solutions for 90 days exhibited 25% reduction
Recently, basalt fibers have emerged as alternatives to the conven- in their bond strength compared to 14% for specimens immersed
tional, wide-spread, glass fibers to form a new type of bars, the in acid solution. The inter-laminar shear between the FRP layers
basalt FRP (BFRP) bars. Following this evolution, several studies governed the failure of both unconditioned and conditioned spec-
have reported on the feasibility of use and the durability of the imens rather than the shear stress between the bar and concrete.
BFRP bars [10,11,14,12,16,18,20]. El Refai et al. [10] reported on On the other hand, the effect of freeze-thaw (FT) environment
the bond durability of different types of BFRP bars after being con- on the durability of FRP-reinforced structures have received little
ditioned with tap water, seawater, elevated temperature, and a attention in the literature. When subjected to FT cycles, concrete
combination of these environments. It was reported that the bond is saturated with water during the thawing phase. When water
stress-slip response was governed by the surface treatment of the freezes, it expands and develops high pressure in the concrete
bar and its manufacturing quality. The authors concluded that pores. The induced stresses may exceed the tensile strength of con-
moister environments had a detrimental effect on the bond crete leading to the formation of surface and internal cracks. War-
deh et al. [21] reported on the effect of FT cycles on concrete.
Concrete cylinders (160 320 mm) were exposed to FT cycles
Corresponding author.
between 20 C and 10 C. It was reported that the number of
E-mail addresses: mohamed-akram.khanfour.1@ulaval.ca (M.-A. Khanfour),
ahmed.elrefai@gci.ulaval.ca (A. El Refai).
cracks recorded on the concrete surface significantly increased
http://dx.doi.org/10.1016/j.conbuildmat.2017.03.237
0950-0618/ 2017 Elsevier Ltd. All rights reserved.
136 M.-A. Khanfour, A. El Refai / Construction and Building Materials 145 (2017) 135146
with the increasing number of cycles. The cracks became visible caused by low temperature could initiate bond failure in structures
after 60 cycles. Concrete cylinders lost 20% and 60% of their com- subjected to long periods of low temperature.
pressive strength after 30 cycles and 240 cycles, respectively. This paper reports on the bond durability of BFRP bars after
FT cycles may have detrimental effects on the mechanical prop- being exposed to cold environments (FT cycles and low tempera-
erties of the FRP bars. When the bars are subjected to moisture ture). It also reports on the performance of BFRP-reinforced con-
during FT cycles, water diffuses through the FRP matrix. Depending crete beams exposed to FT cycles and monotonically tested up to
on the resin type, the manufacturing quality, and the surrounding failure. In the first fold, pullout tests were carried out on uncondi-
temperature, deterioration in the resin may occur [19,13]. Bank tioned and conditioned concrete cylinders reinforced with BFRP
et al. [4] observed that the absorbed water molecules expanded bars. Failure mechanism and bond-slip relationships are presented.
during the freezing phase. The increase in volume resulted in radial In the second fold, the failure modes, the ultimate capacities, and
and circumferential cracks and consequently, additional water was the ductility of the tested beams are presented.
absorbed inside the matrix. With the subsequent cycles of FT,
cracks increased in number and width and the expansion process
continued, which resulted in a failure phenomenon whereby the 2. Bond test program
core of unidirectional fibers was debonded from the outer surface
of the bars causing part of the bar to be pulled out of concrete The matrix of the bond test program is shown in Table 1. Thirty-
under low applied forces [4]. six pullout specimens were prepared according to ACI 440.3R-04
Moreover, FRP bars have a higher coefficient of thermal expan- provisions [1]. The specimens consisted of standard concrete cylin-
sion (CTE) than that of concrete. When subjected to FT cycles, the ders of 150 300 mm concentrically reinforced with BFRP bars of
FRP bar is exposed to an elongated period of freezing temperature 8, 10, and 12 mm diameters. All of the test specimens had a bond
that causes higher contraction in the bar than in concrete. The length, Ld, equal to 7 times the bar diameter, db, to ensure bond fail-
developed gaps between the bar and concrete resulted in loss of ure between the BFRP bar and the surrounding concrete. Plastic
bond between the two materials [15,5]. tubes were placed at the top of the embedded portion of the bar
In an attempt to evaluate the bond durability of FRP bars, to act as bond breakers.
Alvarez [3] exposed 50 cylinders (150 300 mm) to 100 and 200 The test matrix comprised four groups of specimens that were
FT cycles (2 cycles/day between 20 C and 20 C at 70% relative categorized based on the exposure environment prior to testing.
humidity). The author reported that FT cycles had no effect on Group A consisted of nine unconditioned specimens that served
the bond strength values except for the glass FRP (GFRP) bar of as controls. Groups B and C included eighteen specimens (nine
19.1 mm diameter that showed a reduction in bond strength of specimens each) that were subjected to 100 and 200 FT cycles,
15% after 200 FT cycles. Davalos et al. [9] exposed 12 cylinders respectively, at a rate of 2 cycles per day as shown in Fig. 1a. Each
(100 200 mm) to 30 FT cycles (1 cycle/day between 20 and FT cycle consisted of a freezing phase at 25 C and a thawing
60 C) reinforced with GFRP and Carbon FRP (CFRP) bars. The phase at 15 C. The freezing temperature was attained in 2 h
authors concluded that the free-end slip of the pullout test speci- approximately and lasted for 5 h while the thawing temperature
mens increased and the bond strength reduced by about 18% after was attained in 2 h and remained constant for 3 h. The humidity
exposure. In another study, Saiedi et al. [17] tested five CFRP- of the environmental chamber was maintained at 50% during the
prestressed concrete beams (300 500 4400 mm) under fatigue FT period. Group D included nine conditioned specimens that were
loading at 28 C. All specimens were monotonically loaded to exposed to a constant freezing temperature of 20 C for 240 h.
failure after being cycled. The results showed that low temperature The specimens were tested under uniaxial pullout force as
caused an initial slip between the bars and concrete, which shown in Fig. 2. All specimens were instrumented with three linear
occurred at loads ranging between 70% and 90% of the ultimate variable displacement transducers (LVDT) during testing. Two
capacity of the beams. The authors concluded that the initial slip LVDTs were used to record the bar slip relative to the concrete
Table 1
Bond test matrix and results.
smax = maximum bond stress, smax,N = normalized maximum bond stress, smax,le and smax,fe = slip corresponding at maximum stress at loaded and unloaded ends, respectively.
a
FT = freeze-thaw; 100 and 200 = number of FT cycles; LT = low temperature.
b
One specimen failed by concrete splitting.
c
Two specimens failed by concrete splitting.
M.-A. Khanfour, A. El Refai / Construction and Building Materials 145 (2017) 135146 137
Table 2
Concrete mix constituents.
Table 3
Nominal and actual diameters of BFRP bars.
Table 4
Mechanical properties of BFRP bars as reported by the manufacturers.
Average tensile strength (MPa) Ultimate strain (%) Elastic modulus (GPa)
1150 2.39 48
2.1. Materials
Loaded end
Top
Free end LVDT
Delamination of the
outer layer
8 mm
Traces of resin
10 mm
12 mm
Fig. 3. BFRP bars used in this study. Fig. 4. Typical mode of failure of unconditioned and conditioned specimens
(specimen B10-FT100).
Table 5
Variation in the concrete compressive strength after conditioning.
0 0 0 0
Cylinder f c , MPa (before conditioning) f c , MPa (100 FT cycles) f c , MPa (200 FT cycles) f c , MPa (Low temperature)
Fig. 5. Bond stress-slip curves of representative samples at unloaded ends. (Note: values of bond stress and slippage are not the average values listed in Table 1).
strengths after conditioning to 100 and 200 FT cycles. BFRP bars of 0.9 mm slip compared to 0.6 mm for the unconditioned ones. BFRP
10 and 12 mm also showed an increase in their bond strengths bars of 10 mm and 12 mm diameter showed that specimens sub-
after 100 FT cycles. After 200 cycles, however, their bond strengths jected to 100 cycles of FT encountered an increase in slip of about
reduced. On the other hand, BFRP bars of 8 and 10 mm diameters 14% while those exposed to 200 FT cycles showed 20% decrease in
conditioned in low temperature showed a slight decrease in their slip occurred. These findings were consistent with the slight
bond strengths whereas those of 12 mm diameter showed a slight increase/decrease in the bond strengths of the conditioned speci-
increase. mens as compared to the bond strengths of their unconditioned
Normalized bond strengths were calculated to offset the varia- counterparts. They also indicated the insignificant effect of the FT
tion in the concrete compressive strength after conditioning. The cycles on the slip of the bars.
normalized strengths were calculated by dividing the obtained On the other hand, BFRP bars of group D having 8, 10, and
strengths by the square root of the corresponding compressive 12 mm diameters showed 67, 29, and 63% increase in average slip-
0
strength, fc. Fig. 7 shows the normalized strengths of all of the page at their loaded ends, respectively, compared to their uncondi-
tested specimens. tioned counterparts. This increase in slippage in the conditioned
It can be noticed that slight variations occurred in the bond specimens was associated with a decrease in the corresponding
strengths after conditioning. Discrepancies in the test results was bond strengths.
indicated by the non-uniform pattern of the data obtained. A max-
imum loss of bond strength of 10% was observed in specimens B10- 3.5. Bar adhesion
LT of group D.
Adhesion of the BFRP bar to concrete is defined as the bond
3.4. Bar slippage stress at onset of slip at the loaded end, that is the stress threshold
at which the adhesion breaks between the bar and concrete. Table 1
Table 1 gives the slip of the unconditioned and conditioned bars summarizes the average adhesion stresses obtained for the uncon-
at peak stresses. Insignificant slip values were encountered at the ditioned and conditioned specimens.
unloaded ends of all of the tested specimens. At the loaded ends, It can be observed that unconditioned BFRP bars of small diam-
the 8 mm diameter bar exposed to 200 FT cycles exhibited eters developed greater adhesion to concrete than those with large
140 M.-A. Khanfour, A. El Refai / Construction and Building Materials 145 (2017) 135146
Fig. 6. Bond stress-slip curves of representative samples at loaded ends. (Note: values of bond stress and slippage are not the average values listed in Table 1).
Table 6
Beam test matrix and results.
Beama a (m) a/d FT cycles Pexp (kN) 0 q Mtheo (kN m) Ptheo (kN) Pexp Failure mode
f c (MPa) qbal Ptheo
Concrete
crushing
Bar rupture
Concrete
crushing
Concrete
Bar rupture crushing
Concrete Concrete
Bar rupture crushing crushing
compression failure occurred. At failure, the inclined crack extended from the bottom fibers of the beam leading to the reduc-
made an angle of 55. Beam U10-2.5, having span-to-depth ratio tion in the compression depth until failure occurred.
a/d = 2.5, failed by concrete crushing between the two point loads. On the other hand, all of the conditioned beams of group 2
This mode of failure was attributed to the arch action developed, failed by concrete crushing between or below one of the point
which increased the shear resistance of the beam due to its small loads. Unlike their unconditioned counterparts, failure due to con-
a/d ratio. Close to ultimate, diagonal cracks forming a compression crete crushing in beams C10-3.1 and C10-2.8 was more ductile and
strut were clearly distinguished indicating the typical mode of the beams showed a progressive collapse of concrete layers in their
failure of a short-span beam. compression zone. Beam C10-2.5 failed in a compression shear-
Prior to testing, all of the conditioned beams showed multiple flexure mode outside the constant moment where concrete crush-
fine cracks that were developed in the tension zone. This was ing was observed below the loading point.
attributed to the volume expansion of water during the freezing Insignificant change occurred in the load-carrying capacities of
phase, which resulted in tensile stresses that caused concrete the tested beams having a/d > 2.5 after conditioning. This can be
cracking. During the test, these fine cracks expanded rapidly with depicted from the capacities listed in Table 6 for both uncondi-
the increase of the applied load. In fact, these cracks played the role tioned and conditioned beams. However, strength reduction was
of crack initiators as the load increased. observed in beams having a/d = 2.5 after exposure to FT cycles. This
The mode of failure observed for the conditioned beams of reduction was more pronounced in the over-reinforced beam C10-
group 1 (under-reinforced specimens) differed from that of the 2.5 of group 2 due to the brittle mode of failure observed. Beams
unconditioned ones. While the unconditioned beams in this group C8-2.5 and C10-2.5 showed reductions of 7.4 and 13.4%, respec-
failed by the bar rupture as previously noted, all of their condi- tively, in their load carrying capacities compared to their uncondi-
tioned counterparts failed by concrete crushing between the two tioned counterparts.
point loads regardless of their a/d ratio. No rupture in the BFRP bars
was observed in these specimens. Beam C8-3.1 exhibited concrete 5.2. Load-deflection relationships
crushing to a height equal to 40% of the beams depth (approxi-
mately 100 mm) measured from the lower fiber of the beam. Beam Load-deflection (P-D) relationships of the tested beams are
C8-2.5 failed after the propagation of two major cracks that shown in Fig. 11. Similar patterns of the P-D curves were observed
M.-A. Khanfour, A. El Refai / Construction and Building Materials 145 (2017) 135146 143
Shear-flexure Concrete
failure crushing
Concrete
Shear-flexure crushing
failure
Concrete Shear-flexure
crushing failure
Fig. 10. Modes of failure of the unconditioned and conditioned over-reinforced beams.
at mid-span for both unconditioned and conditioned specimens. ultimate loads of 83 and 86 kN. On the other hand, the uncondi-
For all of the tested beams, the P-D curves consisted of three seg- tioned and conditioned beams U8-2.5 and C8-2.5 showed almost
ments namely, (a) linear uncracked stage, which extended from similar post-cracking stiffness with a slight variation in their
the onset of loading until the first crack appeared, (b) service stage, midspan deflections.
in which the slope of the P-D curve decreased sharply indicating On the other hand, the variation in the P-D relationship after
the loss of stiffness of the beam and significant increases in deflec- conditioning was less pronounced in the over-reinforced beams.
tion occurred. This was associated with the expansion of the exist- Beams C10-3.1 showed higher stiffness and less deflections than
ing cracks and the development of new cracks along the beams, its counterpart U10-3.1 with no variation in its load-carrying
and finally (c) the ultimate stage, which was characterized by fur- capacity after conditioning. Beams C10-2.8 and C10-2.5 showed
ther reduction in the beam stiffness and the formation of diagonal minor changes in their stiffness after conditioning and negligible
shear cracks. The beam deflections excessively increased at this changes in their midspan deflections were observed. These find-
stage until failure occurred. ings can be depicted from the load-deflection curves of both beams
Conditioning did not change the pattern of the P-D curves of the in Fig. 11.
beam. However, under-reinforced beams with a/d > 2.5 showed
various levels of increase in their post-cracking stiffness after con- 5.3. Strain measurements
ditioning. This increase in stiffness can be depicted from the slopes
of the P-D curves of the unconditioned beams U8-3.1 and U8-2.8 Fig. 12 shows the load-strain curves of the under- and over-
and those of their conditioned counterparts C8-3.1 and C8-2.8. This reinforced beams. As can be noticed, the load-strain curves con-
increase was attributed to the increase in the compressive strength sisted of three segments with two turning points that indicated
of concrete after conditioning due to the long curing exposure. The the concrete cracking and the ultimate stage. Prior to cracking,
increase in stiffness was also accompanied by a decrease in the all specimens showed an increase in strains in both concrete and
measured deflections at midspan of the conditioned beams. For BFRP reinforcement as the applied load increased. The post-
instance, the midspan deflections of beams U8-3.1 and C8-3.1 were cracking stage was characterized by a noticeable increase in con-
51 and 36 mm, respectively, corresponding to ultimate loads of 77 crete strains, which occurred at different rates depending on the
and 76 kN. Similarly, beams U8-2.8 and C8-2.8 showed midspan reinforcement ratio and the a/d ratio of the tested specimen. Short
deflections of 53 and 42 mm, respectively, corresponding to beams having a/d = 2.5 showed the highest rate of increase in their
144 M.-A. Khanfour, A. El Refai / Construction and Building Materials 145 (2017) 135146
Fig. 11. Load-deflection relationships for (a) under-reinforced and (b) over-reinforced beams.
concrete strains. This could be noticed from the steep load-strain cracking and the large deflections recorded at this stage of loading.
curves of beams U8-2.5 and U10-2.5. On the other hand, beams Exposing the beams to FT cycles slightly decreased the strains in
with a/d > 2.5 (beams U8-2.8, U8-3.1, U10-2.8, and U10-3.1) the BFRP bars at all stages of loading. This decrease was more pro-
showed an increase in the concrete strains but at a lower rate. nounced in under-reinforced beams with a/d > 2.5, which was con-
It can be noticed that exposing the beams to FT cycles slightly sisted with the observed stiffness and the measured mid span
affected the measured strains in concrete, as shown in Fig. 12 for deflections.
both under- and over-reinforced beams. The effect of FT cycles
on the concrete strains was more pronounced in the under- 6. Theoretical investigation
reinforced beams. The conditioned specimens in this group
recorded less strains at all stages of loading than their uncondi- 6.1. Load-carrying capacities
tioned counterparts. This finding was consistent with the load-
deflection pattern of such beams in which an increase in stiffness The provisions of the Canadian codes CSA-806-12 [7] and the
was observed. CSA-S6-10 [6] were used to predict the ultimate moment and the
On the other hand, the post-cracking stage of all of the tested load-carrying capacities of the unconditioned and conditioned
beams was characterized by a significant increase in the reinforce- beams. Predicted and experimental values are listed in Table 6.
ment strains indicated by the horizontal plateaus shown in Fig. 12. The variation in concrete compressive strength after conditioning
These plateaus reflected the abrupt drop in the beam stiffness after was taken into account during the analysis of the conditioned
M.-A. Khanfour, A. El Refai / Construction and Building Materials 145 (2017) 135146 145
Fig. 12. Load-strain relationships for (a) under-reinforced and (b) over-reinforced beams.
beams. It is worth noting that the increase in the concrete com- where Mu and Ms are the ultimate and service moments, respec-
pressive strength after conditioning has led to a slight decrease tively, and wu and ws are the corresponding curvatures of the
in the ratio q=qbal , where q is the reinforcement ratio of the tested beam. The CSA-S6-10 code [6] recommends that Ms and ws be
beam and qbal is the balanced reinforcement ratio [7]. A good cor- taken as the moment and curvature corresponding to a maxi-
relation between the predicted and experimental capacities was mum compressive concrete strain, ecs , of 0.001. It also recom-
observed. mends that DF should not be less than 4 for FRP-reinforced
beams.
6.2. Effect of conditioning on ductility The theoretical ultimate and service moments were used to
calculate the deformation factor of both unconditioned and
The CSA-S6-10 [6] recommends the use of the deformability conditioned beams. These moments, in addition to the depths of
factor, DF, to determine the ductility of the FRP-reinforced beams the theoretical neutral axis at both ultimate and service stages
as given by Eq. (1): (cu and cs, respectively) are given in Table 7. It can be noticed that
conditioning slightly increased the ductility of the beams, which
Mu wu
DF 1 was attributed to the increase in the concrete compressive
Ms ws strength after conditioning.
146 M.-A. Khanfour, A. El Refai / Construction and Building Materials 145 (2017) 135146
Table 7
Ductility factors for unconditioned and conditioned beams.
Under-reinforced beams
Unconditioned 49 24.3 0.003 21.4 14 10.1 0.001 20 5 6.73
Conditioned 55 24.4 0.003 19.6 15.4 10.5 0.001 19.4 5.2 6.85
Over-reinforced beams
Unconditioned 49 31.8 0.003 28.4 10.5 12.5 0.001 24.8 4 6.68
Conditioned 55 33.5 0.003 27.2 11.1 13 0.001 24.1 4.2 6.78