Belt conveyor design input data BC-01

Description Data Units Notation

Belt type Steel cord
Material Handled Coal
Horizontal C/C 245
Rated Capacity 2200 TPH Cr
Design Capacity 2420 TPH Cd
Material bulk density (Low) 0.8 t/m3 (min)
Material bulk density (High) 1 t/m3 (max)
Friction factor 0.024 f
Troughing angle 45 deg
Surcharge angle 20 deg
Belt area of utilization 90 %
Lump size -70 mm
Safety factor for belt 8
Belt Width 1.6 m B
Max. Cross Section Area 0.324 sq.m A
Incoming Material speed 0 m/s V0
Mass of revolving parts -Carry idler 16 kg/m mc
Mass of revolving parts - Impact idler 55 kg/m mci
Mass of revolving parts - Return idler 12 kg/m mr
Mass of belt per meter 24 kg/m mb
Carry Idler Pitch 1.2 m Pc
Impact Idler Pitch 0.4 m Pc
Return Idler Pitch 3 m Pr
Belt Slag ratio (carry side) 0.01 h/a
Belt Slag ratio (return side) 0.02 h/a
Acceleration due to Gravity 9.81 m/s2 g
Length of skirt plate 4 m lsh

Derived values

Volumetric conveyor capacity 0.840 cu.m/s Q

Belt Speed 2.88 m/s V
Contact area of belt cleaners 0.0192 sq.m A1
Mass of material laden 234 kg/m mg
Width between skirt plates 1.06 m b1
Co-efficient of friction 0.35
Co-efficient of friction 0.5 1
Co-efficient of friction 0.7 2
Co-efficient of friction 0.6 3
Acceleration length at loading area 0.846 m la
Pressure between cleaner and belt 100000 N/m2 p
Angle of Wrap 180 deg
Angle of Wrap of snub pulley 90 deg s
t data BC-01
Remarks

For performance calculations

For tension and power calculations

From IS11592 Table

Refer sandvik catalog

Refer sandvik catalog
Refer sandvik catalog
Refer belt supplier catalog

s
 Calculation basis Preliminary
Selection Selection Entry Entry

Primary Resistances in N

Main
Material Length of the Height of the
Flight Slope resistance, R
Flight Description section section
Point (N)

Yes/No Li (m) Hi (m) (deg) F1

P1 Tail Pulley No 0.000 0.00
P2 Carry No 26 0 0.000 244.86
P3 Impact Yes 2.5 0 0.000 184.23
P4 Carry Yes 50 0 0.000 3225.53
P5 Impact Yes 2.5 0 0.000 184.23
P6 Carry Yes 130 0 0.000 8386.37
P7 Carry Yes 34 7.8 12.921 2137.82
P8 Drive/Head Pulley No 0.000 0.00
P9 Belt Cleaner No 0.000 0.00
P10 Belt Cleaner No 0.000 0.00
P11 Return No 34 -7.8 -12.921 280.88
P12 Return No 209 0 0.000 1771.45
P13 Belt Cleaner No 0 0 0.000 0.00
P14 Return No 2 0 0.000 16.95
P15 Return Yes 0.000 0.00

Absorbed Power
Drive efficiency
Required Power
Selected Motor Power
Primary Resistances in N Secondary Resistances in N Special Resistances in N

Frictional Resitance due

Inertial resistance
Slope Wrap Pulley bearing Resitance due to friction
resistance at between
resistance, Rsl resistance, R resistance, R to idler tilting, between
acceleration material and w b
(N) (N) (N) R (N) material and
area, Ra (N) skirt plate, Rska t
skirt, Rsk (N)
(N)

F2 F3 F4 F5 F6 F7 F8
0.00 0.00 0.00 230.00 480.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 2421.35 1759.51 0.00 0.00 0.00 2078.69
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 2421.35 1759.51 0.00 0.00 0.00 2078.69
0.00 0.00 0.00 0.00 0.00 0.00 0.00
19741.64 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 230.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
-1836.43 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
4842.71 3519.02 460.00 480.00
Special Resistances in N

Resitance due Resitance due

to belt Point
to discharge Resistance,
cleaners, Rbc plough, Rp (N) (N)
(N)

F9 F10
0.00 0.00 710.00
0.00 0.00 244.86
0.00 0.00 6443.79
0.00 0.00 3225.53
0.00 0.00 6443.79
0.00 0.00 8386.37
0.00 0.00 21879.47
0.00 0.00 230.00
1152.00 0.00 1152.00
1152.00 0.00 1152.00
0.00 0.00 -1555.55
0.00 0.00 1771.45
1152.00 0.00 1152.00
0.00 0.00 16.95
0.00 0.00 0.00

TE 51252.66

Pabs 178.04 kW
92%
Pfin 193.52 kW
PMOT 200 kW
Back-up data

Wrap resistance table (N)

Material on belt Flight Description Belt Type Calculation basis
Location of the
pulley
Yes Carry Steel cord Preliminary Tight side
No Return Fabric (EP/PN) Final Slack side
Impact Other pulleys
Drive/Head Pulley
Tail Pulley
Snub Pulley
Bend Pulley
Take-up Pulley
Belt Cleaner
Discharge Plough
Belt Tripper

Secondary resistance from calculations

 DIN 22101, Reference for
Wrap resistance table (N) secondary resistance

Resistance, Rw Horizontal C/C Factor

(N) range, m
230 80 1.92
175 100 1.78
140 150 1.58
200 1.45
300 1.31
400 1.25
500 1.2
600 1.17
700 1.14
800 1.12
900 1.1
1000 1.09
1500 1.06
2000 1.05

245 1.387

19834.8
9301.730008801