Professional Documents
Culture Documents
AUXILIARY FUNCTION
0IMC M CODE
M CODE DESCRIPTION
M03 SPINDLE CW
M08 COOLANT ON
M12
1
0IMC M CODE
M CODE DESCRIPTION
M56
ATLM AIR BLAST ON
M57
ATLM AIR BLAST OFF
M61 X AXIS MIRROR IMAGE ON
2
0IMC M CODE
M CODE DESCRIPTION
M80
M83
M84
M85
M86
3
PMC PARAMETER DESCRIPTIONS AND SETTING (DIAGNOSIS)
1. TIMER
TIMER NO. ADDRESS SET(ms) DESCRIPTION
TIMER 1 T00 100 LUBE ON TIME
TIMER 2 T02 2000 TOOL CLEAN SOL ON TIMER
TIMER 3 T04 3000 AUTO DOOR OPEN/CLOSE FINISH DELAY TIME
TIMER 4 T06 20000 CHIP MOTOR ON TIMER
TIMER 5 T08 20000 CHIP MOTOR OFF TIMER
TIMER 6 T10 1000 SPINDEL ON TIMER
TIMER 7 T12 100 TOOL COUNTER SENSOR FAULT CHECK DELAY TIEMER(AL1140)
TIMER 8 T14 256000 LUBE PAUSE TIMER
TIMER 9 T16 500 MAG OUT FINISH TIMER
MAG RUN COUNTER SENSOR LIMIT TIMER
TIMER 10 T18 500
(MAX TIME OF FAR AWY DOG)
TIMER 11 T20 10000 AUTO POWER OFF TIME
MAG RUN COUNTER SENSOR LIMIT TIMER
TIMER 12 T22 1000
(MAX TIME OF APPROACH DOG)
TIMER 13 T24
TIMER 14 T26
TIMER 15 T28
TIMER 16 T30
TIMER 17 T32 CHANGE GEAR TIME
TIMER 18 T34 GEAR ALARM CHECK TIME
TIMER 19 T36 CHANGE GEAR FINISH CHECK TIME
TIMER 20 T38 SPINDLE COOLER FAULT CHECK DELAY TIME
2. COUNTER
COUNTER ADDRESS DESCRIPTION
COUNTER 1 C0 MAG TOTAL CAPACITY (PLC INSIDE SET)
C2 MAG CURRENT POSITION(OUTSIDE SETAIM TO SPINDLE POT NO.)
4
4. PLC KEEP RELAY DESCRIPTIONS
ADDRESS BIT SET DESCRIPTION
0 USE LUBE IS NOT CONTROLED BY TIMER.
0
1 USE LUBE IS CONTROLED BY TIMER(OUTSIDE SET)
0 LUBE NO.1 & NO.2 LEVEL LOW SENSOR IS N.C
1
1 LUBE NO.1 & NO.2 LEVEL LOW SENSOR IS N.O
0 AIR PRESSURE LOW SENSOR IS ENABLE(AL2010)
2
1 AIR PRESSURE LOW SENSOR IS INVALID.
0 CYCLE START MUST ZRN.
3
1 CYCLE START WITHOUT ZRN.
K0
0
4
1
0 TANK USE HIGH LEVEL L.S.
5
1 TANK NOT USE HIGH LEVEL L.S.
0 SPINDLE COOOLER REGULAR SENSOR
6
1 SPINDLE COOOLER ALARM SENSOR
0 WITHOUT AUTO POWER OFF PB ON PANEL
7
1 AUTO POWER OFF PB NO PANEL
0
0
1
0
1
1
0
2
1
0
3
K1 1
0
4
1
0
5 1
0
6 1
0
7
1
5
ADDRESS BIT SET DESCRIPTION
0 WHEN EXCUTE M00/M01,COOLANT/AIR/CTS PAUSE.
0
1 WHEN EXCUTE M00/M01,COOLANT/AIR/CTS NOT PAUSE.
0 WHEN EXCUTE M00/M01,SPINDLE PAUSE RUN.
1
1 WHEN EXCUTE M00/M01,SPINDLE KEEP RUNING.
0 K2.0 SETTING IS ENABLE.
2
1 K2.0 SETTING IS INVALID.
0 Z AXIS FIRST ZRN.
3
1 THREE AXIS ZRN AT THE SAME TIME.
K2
0 WHEN PRESS RESETCOOLANT/AIR/CTS STOP.
4
1 WHEN PRESS RESETCOOLANT/AIR/CTS DON'T STOP.
0 WHEN PRESS RESETSPINDLE STOP RUNNING.
5
1 WHEN PRESS RESETSPINDLE KEEP RUNNING.
0 WHEN PRESS RESET,SPINDLE ORIGENT RELEASE.
6
1 WHEN PRESS RESET,SPINDLE ORIGENT NOT RELEASE.
0 4 AXIS IS INVALID.
7
1 4 AXIS IS ENABLE.
0 OVC DELETE BY RST KEY.
0
1 OVC NOT DELETE BY RST KEY.
0 WHEN PRESS RESET,RELEASE MIRROR IMAGE FUNCITON.
1
1 WHEN PRESS RESET,DON'T RELEASE MIRROR IMAGE FUNCITON.
0 WHEN FEED HOLD, SPINDLE KEEP RUNNING.
2
1 WHEN FEED HOLD, SPINDLE STOP RUNNING.
0 CHIP CONVEYOR INTERMISSION RUNNING.
3
1 CHIP CONVEYOR CONTINUOUS RUNNING.
K3
0 CHIP CONVEYOR IS INVALID.
4
1 CHIP CONVEYOR IS ENABLE.
0 NO USE EMPTY TOOL SENSOR
5
1 USE EMPTY TOOL SENSOR
0 EMPTY TOOL SENSOR IS NC
6
1 EMPTY TOOL SENSOR IS NO
0 20 TOOLS
7
1 16 TOOLS
0 COOLANT THROUGH TOOL IS INTERLOCK AND CUTTING COOLANT
0
1 COOLANT THROUGH TOOL IS NOT INTERLOCK AND CUTTING COOLANT
0 SPINDLE SPEED=0 COOLANT THROUGH TOOL PAUSE.
1
1 SPINDLE SPEED=0 COOLANT THROUGH TOOL DON'T STOP.
0 SPINDLE NO USE SOFT START FUNCTION.
2
1 SPINDLE USE SOFT START FUNCTION.
0 USE CHUNG-YUAN MEMBRANE PANEL.
3
1 USE GSM PANEL.
K4
0 USE ELECTRONIC SPIDNLE ORINGENT(NORMAL SET).
4
1 USE MACHINERY SPINDLE ORINGENT.
0 TAPPING NO USE SPINDLE HIGH SPEED TORQUE LIMIT.
5
1 TAPPING USE SPINDLE HIGH SPEED TORQUE LIMIT.
0 USE KEY SWITCH.
6
1 NO USE KEY SWITCH,FORCE SIGNAL ON.
0 SPINDLE CW/CCW IS ENABLE(NORMAL SET).
7
1 SPINDLE CW/CCW IS INVALID.
6
ADDRESS BIT SET DESCRIPTION
0 MAG IS NOT AT WAITING POSITION,M19 IS ENABLE.
0 MAG IS NOT AT WAITING POSITION,
1
M19 CAN EXCUTED ON SBK MODE.(TOOL RECTIFY MODE)
0 MAG IS NOT AT WAITING POSITION,Z AXIS INTERLOCK(NORMAL SET)
1 MAG IS NI AT WAITING POSITION,Z AXIS MOVE ON MPG MODE
1
(TOOL RECTIFY MODE).
0
2
1
0
K5 3
1
0
4
1
0
5
1
0
6
1
0
7
1
0
0
1
0
1
1
0
2
1
0
3
1
K6
0
4
1
0
5
1
0
6
1
0
7
1
0
0
1
0
1
1
0
2
1
0
3
1
K7
0
4
1
0
5
1
0
6
1
0
7
1
7
ADDRESS BIT SET DESCRIPTION
0
0
1
0
1
1
0
2
1
0
3
1
K8
0
4
1
0
5
1
0
6
1
0
7
1
0 AXIS RETURN 1ST HOME POSITION,FEED RATE UPPER LIMIT 25%.
0
1 AXIS RETURN 1ST HOME POSITION,FEED RATE LOWER LIMIT 100%.
0 SPINDLE COOLLER START CONTROL BY EMERGENCY STOP.
1
1 SPINDLE COOLLER START CONTROL BY SPINDLE.
0 INTPUT:X5.6 IS PROGRAM RESTART
2
1 INTPUT:X5.6 IS DOOR INTERLOCK SWITCH
0 MAG OUT,Z AXIS MUST AT HOME OR 2ND HOME POSITION.
3
1 Z AXIS AT ANY POSITION,MAG STILL CAN QUIT.
K9
0 MAG ROTATION MOTOR USE 1 MOTOR.
4
1 MAG ROTATION MOTOR USE 3 MOTOR.
0 MAG IS NOT AT WAITING POSITION,Z AXIS INTERLOCK(NORMAL SET)
5
1 MAG IS NOT AT WAITING POSITION,Z AXIS NOT INTERLOCK(SERVICE MODE)
0 NO USE CHANGE GEAR FUNCTION.
6
1 USE CHANGE GEAR FUNCTION.
0
7
1
10
1.OPERATION PANEL DESCRIPTION
1.1 FANUC OIM MDI/EDIT CRT PANEL
1-1
1.2 OPERATION PANEL
1-2
1.3 FUNCTION OF OPERATER PANEL
(1) POWER SWITCH ----ON (POWER ON)
Press ON button to power on NC control power.
Dont press this button also press any key of MDI/EDIT panel.
HANDLE : Hand wheel (MPG) operating mode . NC control is just been operated
with MPG on HANDLE mode . Each grid of scale is 0.001 , 0.01 , 0.1
mm with metric unit or 0.0001 , 0.001 , 0.01 inch with inch unit .
JOG : Manual mode . Axes movement can be manual operating .
ZERO : Machine origin point return mode . When mode selector on ZERO RETURN
mode , press Z+Y+X- direction key for each axis . The
machine return to search origin point according on rapid speed . Adjusted
rapid speed via Percent switch of rapid speed. The machine will slow
down axes automatic when axis is closed origin point until LED of each
axis be lighten . It means ZERO RETURN of each axis is finished.
(4) RAPID MODE : Function of rapid mode should be switch to JOG mode . Then press
RAPID switch to move axes with the maximum speed (RAPID) .
(5) FEEDRATE SWITCH :Adjust switch percent for feed speed from 0% to 150% when
executing command of MDIAUTO or TAPE mode . Increase or decrease 10% to change
feedrate each grid .JOG mode can be adjusted jog speed on manual mode and program dry
run (DRN) for machine on AUTO mode. The speed range is 0 to 1260mm/min
( FEEDRATE SPECIFICATION A , PARA#11 bit 3)
1-3
(6) Percent switch of rapid speed:
Active on rapidZERO RETURN mode & G00 on AUTO mode . Rapid speed can be
adjusted from the switch , the range is LOW (set from machine parameter)
2550100%.
1-4
(13) WORK LAMP SWITCH :
When the switch is ON on any mode , work lamp will be lighten .
1-5
(21) DOOR SWITCH : DOOR OPEN/CLOSE ( Used on manual mode )(OPTION)
1-6
(29) SPINDLE CCW SWITCH : (Used on manual mode )
Before the switch ON , user should execute S command first on MDI or
AUTO mode . Then operate the switch on manual mode , spindle will rotate from
reverse direction . After running spindle , spindle rotating speed can be adjusted form
50 to 120% of spindle percent switch .
1-7
(37) CYCLE START SWITCH :
a.)Execute MDI command:When mode selector is on MDI mode and input single
block command , then press the switch to execute the command .
1-8
(34) +ZDIRECTION CONTROL SWITCH :
When mode selector is on JOG mode or RAPID position , that make Z axis move to
up direction . The jog speed can be adjusted from feedrate switch (5) , rapid speed
from rapid percent switch (6) .
(39) -4
DIRECTION CONTROL SWITCH : (OPTION)
When mode selector is on JOG mode or RAPID position , that make 4 axis rotate to
count clock direction . The jog speed can be adjusted from feedrate switch (5) , rapid
speed from rapid percent switch (6) .
1-9
B. M00/M01M02/M30 lamp :
When NC execute list of M code and active M code , lamp of correspondence M code will be
light .
1-10
(45) Remote hand wheel (MPG) control box : (Used on HANDLE mode)
When mode selector is on HANDLE mode , axes are controlled from MPG .
A. Axes selector switch (XYZ4) : For axis selecting .
B. Scale rate selector switch (*1*10*100) : Metric unit with 110100 um , inch unit
with 0.00010.0010.01 .
C. Hand wheel : Each circle has 100 unit scale . Rotate to clock direction , desired axis move to
positive (+) direction . Rotate to count clock direction , desired axis move to negative (-)
direction .
1-11