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Part B

DESIGN STANDARDS FOR LOW VOLUME ROADS

Introduction

Policy and legislative


controls

Design parameters

Geometric design standards


Part B
Design standards for
low volume roads
Materials

Pavement design

Drainage and
erosion control

Water crossings and


associated structures

Road furniture and signage


B - iii

B TABLE OF CONTENTS
B. TABLE OF CONTENTS ..................................................................................................... B.iii
B. LIST OF TABLES ............................................................................................................... B.V
B. LIST OF FIGURES ............................................................................................................B.Vii
1. INTRODUCTION................................................................................................................B.1
2. POLICY AND LEGISLATIVE CONTROLS ...........................................................................B.2
2.1 Legal Framework ............................................................................................................B.2
2.2 Road Safety .....................................................................................................................B.3
3. DESIGN PARAMETERS......................................................................................................B.4
3.1 Climate ............................................................................................................................B.4
3.2 Terrain ..............................................................................................................................B.5
3.3 Demographics .................................................................................................................B.5
 4RAFC ...............................................................................................................................B.5
 6EHICLECLASSICATION .........................................................................................B.5
 4RAFCVOLUMES ..................................................................................................B.6
 4RAFCGROWTH ....................................................................................................B.6
3.4.4 Geometric design .............................................................................................B.6
3.4.5 Structural design ...............................................................................................B.6
3.4.6 Equivalent standard axles per vehicle class ......................................................B.7
4. GEOMETRIC DESIGN STANDARDS ..................................................................................B.9
 4RAFCCOMPOSITION .......................................................................................................B.10
4.2 Roadside Population and non-motorised vehicles ........................................................B.10
4.3 Geometric Design Standards for LVRs...........................................................................B.11
4.4 Design-by-eye ...............................................................................................................B.17
4.5 Typical Cross Sections ..................................................................................................B.17
5. MATERIALS .....................................................................................................................B.30
5.1 Subgrades ....................................................................................................................B.30
5.1.1 Specifying the design subgrade class ............................................................B.30
5.1.2 Material depth ...............................................................................................B.31
5.1.3 Improved subgrade layers ..............................................................................B.32
5.1.4 Dealing with poor subgrade soils ...................................................................B.32
5.2 Pavement Materials .......................................................................................................B.32
5.2.1 Materials requirements for roadbase ..............................................................B.34
5.2.2 Material requirements for sub-base ................................................................B.37
5.2.3 Material requirements for gravel wearing course ...........................................B.37
5.2.4 Material Improvement ....................................................................................B.40
6. PAVEMENT DESIGN........................................................................................................B.41
 $ESIGNTRAFCCLASSES ....................................................................................................B.41
6.2 Engineered natural surfaces ..........................................................................................B.41
6.3 Natural gravel roads .....................................................................................................B.42
6.3.1 Major gravel roads .........................................................................................B.42
6.3.2 Minor gravel roads ..........................................................................................B.44
6.4 Surfacing options and design standards for paved roads ............................................B.45
6.4.1 Bituminous surfaced roads ............................................................................B.45
6.4.2 Non bituminous surfaced roads .....................................................................B.46
7. DRAINAGE AND EROSION CONTROL ..........................................................................B.53
7.1 Size of watercourse .......................................................................................................B.52

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - iv

7.2 The Rational Method .....................................................................................................B.53


 #ATCHMENTRUNOFFCOEFCIENT #......................................................................B.53
 2AINFALLINTENSITY ) MMHOUR
..........................................................................B.54
 #ATCHMENTAREA  KM2
.................................................................................B.55
7.3 The SCS method ...........................................................................................................B.56
7.3.1 Catchment area ..............................................................................................B.56
7.3.2 Rainfall ............................................................................................................B.56
7.3.3 Runoff and Curve Numbers ............................................................................B.57
7.3.4 Time of concentration.....................................................................................B.59
7.3.5 Steps in the SCS procedure ............................................................................B.61
7.4 Design of culverts ..........................................................................................................B.63
7.4.1 Nomograph method for culvert sizing............................................................B.63
7.4.2 Correlation with successful practice ...............................................................B.63
7.4.3 Design of drifts and fords ...............................................................................B.63
7.5 Components of External Drainage ................................................................................B.64
7.5.1 General principles..........................................................................................B.64
7.5.2 Side drains .....................................................................................................B.64
7.5.3 Erosion control in the side drain .....................................................................B.68
7.5.4 Mitre drains or turnouts ..................................................................................B.70
7.5.5 Wet lands ........................................................................................................B.71
7.5.6 Subsoil Drains .................................................................................................B.71
7.5.7 Filters ..............................................................................................................B.71
 )NTERCEPTOR CUTOFFORCATCHWATERDRAINS......................................................B.71
7.5.9 Chutes.............................................................................................................B.71
7.5.10 Slope protection .............................................................................................B.72
8. WATER CROSSINGS AND ASSOCIATED STRUCTURES .................................................B.73
9. ROAD FURNITURE AND SIGNAGE ................................................................................B.74
 4RAFC3IGNS ...................................................................................................................B.74
9.2 Road Markings...............................................................................................................B.74
9.3 Marker Posts ..................................................................................................................B.74
9.4 Safety barriers................................................................................................................B.75
APPENDIX B.1 - RAINFALL INTENSITY-DURATION-FREQUENCY CHARTS ...................B.76

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B-v

B LIST OF TABLES

Table B.2.1: Summary of Existing Requirements ...............................................................................B.3


4ABLE" 6EHICLE#LASSICATION ......................................................................................................B.5
4ABLE" VERAGEEQUIVALENCYFACTORSFORDIFFERENTVEHICLETYPES ...............................................B.7
4ABLE" &ACTORSFORDESIGNTRAFCLOADING ...................................................................................B.8
Table B.4.1: PCU values ..................................................................................................................B.10
4ABLE" )NCREASEDlSHOULDERmWIDTHS EACHSIDE
FORUNPAVED,62S ...........................................B.11
4ABLE" 3HOULDERWIDTHS EACHSIDE
FORPAVED,62S .................................................................B.11
4ABLE" 'EOMETRICDESIGNSTANDARDSFORPAVED$# 
 $4
.................................B.12
4ABLE" 'EOMETRICDESIGNSTANDARDSFORUNPAVED$# 
 $4
.............................B.13
4ABLE" 'EOMETRICDESIGNSTANDARDSFORPAVED$# 
 $4
...................................B.13
4ABLE" 'EOMETRICDESIGNSTANDARDSFORUNPAVED$# 
 $4
...............................B.14
4ABLE" 'EOMETRICDESIGNSTANDARDSFOR$#PAVED 
 $4
.....................................B.14
4ABLE" 'EOMETRICDESIGNSTANDARDSFOR$#  
UNPAVED $4
............................B.15
4ABLE" 'EOMETRICDESIGNSTANDARDSFOR$# $4
......................................................B.15
Table B.4.11: Minimum standards for basic access ............................................................................B.16
4ABLE" DVERSECROSSFALLTOBEREMOVEDIFRADIIARELESSTHANSHOWN .....................................B.16
Table B.4.13: Super-elevation development lengths .........................................................................B.16
4ABLE" 7IDENINGRECOMMENDATIONS M
..................................................................................B.16
4ABLE" 3LOPEDIMENSIONSFORCROSSSECTIONS RATIOSAREVERTICALHORIZONTAL
.............................B.17
Table B.5.1: Subgrade classes .........................................................................................................B.30
4ABLE" $EPENDENCEOFDESIGNSUBGRADEONDESIGNTRAFCCLASS .............................................B.31
Table B.5.3: Material depth by road category .................................................................................B.31
4ABLE" 0AVEMENTMATERIALTYPESANDABBREVIATEDNOMINALSPECICATIONSUSEDINTHE
paved and unpaved catalogue of designs ...................................................................B.33
Table B.5.5: Particle size distribution for natural gravel base ..........................................................B.34
Table B.5.6: Plasticity requirements for natural gravel road base materials.....................................B.35
Table B.5.7: Guidelines for the selection of lateritic gravel road base materials .............................B.35
Table B.5.8: Typical particle size distribution for sub-bases .............................................................B.37
Table B.5.9: Plasticity characteristics for granular sub-bases ...........................................................B.37
Table B.5.10: Typical standardised gravel loss ...................................................................................B.39
4ABLE" 2ECOMMENDEDMATERIALSPECICATIONS  
FORUNSEALEDRURALROADS ..........................B.39
4ABLE" 2ECOMMENDEDMATERIALSPECICATIONSFORUNSEALEDlURBANmROADS .............................B.40
4ABLE" 4RAFCCLASSESFOREXIBLEPAVEMENTDESIGN .................................................................B.41
4ABLE" 2EQUIREDMINIMUMHEIGHT HMIN
BETWEENROADCROWNANDINVERTLEVELOFDRAININ
relation to climate ........................................................................................................B.42
4ABLE" A
'RAVELBASETHICKNESSFORMAJORGRAVELROADSqSTRONGGRAVEL '
............................B.43
4ABLE" B
'RAVELBASETHICKNESSFORMAJORGRAVELROADSqMEDIUMGRAVEL '
.........................B.43

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - vi

4ABLE" C
'RAVELBASETHICKNESSFORMAJORGRAVELROADSqWEAKGRAVEL '
..............................B.43
Table B.6.4: Typical gravel loss ........................................................................................................B.44
Table B.6.5: Design Chart for minor gravel roads ............................................................................B.45
Table B.6.6: Bituminous Pavement Design Chart 1 ........................................................................B.46
Table B.6.7: Bituminous Pavement Design Chart 2 ........................................................................B.46
Table B.6.8: Non-bituminous pavement surfacing options ..............................................................B.47
Table B.6.9: Substitution of pavement layer material ......................................................................B.47
Table B.6.10: Thickness designs for WBM pavements.......................................................................B.48
4ABLE" 4HICKNESSESDESIGNSFOR(AND0ACKED3TONE (03
PAVEMENT MM
...........................B.49
4ABLE" 4HICKNESSESDESIGNSFORVARIOUSDISCRETEELEMENTSURFACINGS MM
.............................B.50
4ABLE" 4HICKNESSES MM
.ON2EINFORCED#ONCRETE0AVEMENT .2#
..................................B.51
4ABLE" 5LTRA4HIN2EINFORCED#ONCRETE0AVEMENT 542#0
$ESIGN .......................................B.52
4ABLE" 2UNOFFCOEFCIENT(UMIDCATCHMENT ...........................................................................B.53
4ABLE" 2UNOFFCOEFCIENTSEMIARIDCATCHMENT .......................................................................B.54
4ABLE" 3TORMDESIGNRETURNPERIOD YEARS
..............................................................................B.55
4ABLE" 3TORMDESIGNRETURNPERIOD YEARS
FORSEVERERISKSITUATIONS .......................................B.55
Table B.7.5: Hydrological characteristic soil groups ........................................................................B.57
4ABLE" 2UNOFF#URVE.UMBERS #.
........................................................................................B.58
Table B.7.7: Conversion from average to wet and dry antecedent moisture conditions .................B.59
4ABLE" NTECEDENTMOISTURECONDITIONS ..................................................................................B.59
4ABLE" -ANNINGmSROUGHNESSCOEFCIENTSFORSHEETOW..........................................................B.60
4ABLE" 2OUGHNESSCOEFCIENT N
FORDRAINS .............................................................................B.68
4ABLE" 0ERMISSIBLEOWVELOCITIES MSEC
INEXCAVATEDDITCHDRAINS ......................................B.69
Table B.7.12: Spacing between scour checks ....................................................................................B.70
Table B.7.13: Maximum spacing of mitre drains ................................................................................B.70
Table B.7.14: Common cut-slope ratios for LVRs. ..............................................................................B.72
4ABLE" #OMMONLLSLOPEBATTERSFOR,62S .............................................................................B.72
Table B.9.1: Spacing of Guide Posts at Curves ................................................................................B.75

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - vii

B LIST OF FIGURES

Figure B.3.1: Climatic N-value map for Ethiopia .................................................................................B.4


Figure B.4.1: Selection of appropriate geometric design standards ...................................................B.9
&IGURE" 4YPICALCROSSSECTION $#q &LAT4ERRAIN 5NPAVED..................................................B.18
&IGURE" 4YPICALCROSSSECTION $#q &LAT4ERRAIN 0AVED ......................................................B.19
&IGURE" 4YPICALCROSSSECTION $#q 2OLLING4ERRAIN 5NPAVED ............................................B.20
&IGURE" 4YPICALCROSSSECTION $#q 2OLLING4ERRAIN 0AVED .................................................B.21
&IGURE" 4YPICALCROSSSECTION $#q -OUNTAINOUS4ERRAIN 5NPAVED...................................B.22
&IGURE" 4YPICALCROSSSECTION $#q -OUNTAINOUS4ERRAIN 0AVED .......................................B.23
&IGURE" 4YPICALCROSSSECTION$#q %SCARPMENT4ERRAIN 5NPAVED.....................................B.24
&IGURE" 4YPICALCROSSSECTION$#q %SCARPMENT4ERRAIN 0AVED .........................................B.25
&IGURE" 4YPICALCROSSSECTION $#q 0OPULATEDAREAS 5NPAVED .........................................B.26
&IGURE" 4YPICALCROSSSECTION $#q 0OPULATEDAREAS 0AVED ..............................................B.27
&IGURE" 4YPICALCROSSSECTION $#q &LAT4ERRAIN %XPANSIVESOILS 5NPAVED........................B.28
&IGURE" 4YPICALCROSSSECTION $#q &LAT4ERRAIN %XPANSIVESOILS 0AVED ............................B.29
Figure B.5.1: Illustration of CBR strength cumulative distribution.....................................................B.31
Figure B.5.2: Figure B.5.2: Material quality zones .............................................................................B.38
Figure B.6.1: Cross-section details ENS ............................................................................................B.41
&IGURE" 4YPICALGRAVELROADCROSSSECTIONINATTERRAIN ...........................................................B.42
&IGURE" 6ELOCITYOFOW .............................................................................................................B.54
&IGURE" 2ELATIONSHIPBETWEEN0RECIPITATION $IRECT2UNOFFAND#. .........................................B.57
Figure B.7.3: B.24 hour depth-frequency curves ...............................................................................B.62
&IGURE" 5NITPEAKDISCHARGE 4YPE))RAINFALL
............................................................................B.63
Figure B.7.5: Mannings Formula .......................................................................................................B.64
Figure B.7.6: Headwater depth and capacity for corrugated metal pipe culverts with inlet control
DAPTEDFROM&(7 
 ......................................................................................B.65
Figure B.7.7: Headwater depth and capacity for concrete pipe culverts with inlet control
DAPTEDFROM&(7 
 ......................................................................................B.66
Figure B.7.8: Headwater depth and capacity for concrete box culverts with inlet control
DAPTEDFROM&(7 
 ......................................................................................B.67

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 1 - 1

1. INTRODUCTION

,OW6OLUME2OADSAREDENEDASTHOSEROADSCARRYING
Up to about 300 vehicles per day; and
Less than about 1 million equivalent standard axles.

&OR GEOMETRIC DESIGNS  ROADS CARRYING AN EXCESS OF  VPD SHOULD BE DESIGNED IN ACCORDANCE WITH
THE 'EOMETRIC $ESIGN -ANUAL  &OR ROADS CARRYING IN EXCESS OF  VPD  BUT WITH A TOTAL TRAFC
LOADINGOFLESSTHAN-ESA THESTRUCTURALPAVEMENTDESIGNSHOULDBECARRIEDOUTINACCORDANCEWITHTHE
standards in this document.

&ORSTRUCTURALPAVEMENTDESIGN ROADSCARRYINGINEXCESSOF-ESASHOULDBEDESIGNEDINACCORDANCE
WITHTHE0AVEMENT$ESIGN-ANUAL&ORROADSCARRYINGINEXCESSOF-ESA BUTWITHATRAFCVOLUME
OFLESSTHANVPD THEGEOMETRICDESIGNSHOULDBECARRIEDOUTINACCORDANCEWITHTHESTANDARDSINTHIS
document.

,OW6OLUME2OADSFALLUNDERTHERESPONSIBILITYOFSEVERALAUTHORITIESINCLUDINGCOMMUNITYCOOPERATIVE
STRUCTURES   KEBELE AND WEREDA ADMINISTRATIONS  AND THE REGIONAL AND FEDERAL ROAD AUTHORITIES 4HIS
manual provides the requirements for the design of low volume roads under the responsibility of these
authorities. The standards provide an appropriate level of service for each class of road.

4HE CUSTODIAN OF DESIGN STANDARDS FOR ALL ROADS  INCLUDING THE ASSOCIATED SPECICATIONS AND STANDARD
DRAWINGS ISTHE%THIOPIAN2OADSUTHORITY %2


4HEREAREFOURCLASSESOF,62KNOWNAS$#TO$#BASEDONTRAFCLEVELS WITHEACHCLASSBEINGDENED
BYAPPROPRIATEGEOMETRICDESIGNSTANDARDS 0ART &IGURE
/NCETHEGEOMETRICSTANDARDSARE
XED THEDESIGNAPPROACHFOR,62SREQUIRESTHESELECTIONOFASURFACINGTECHNOLOGY PAVEMENTDESIGN 
and drainage appropriate to the road environment.

4HE %NVIRONMENTALLY /PTIMISED $ESIGN APPROACH OUTLINED IN 0ART


 ALLOWS DIFFERENT SOLUTIONS TO BE
adopted along the road. The manual also provides comprehensive guidance on the design of water
crossings and retaining structures that provide a level of service commensurate with the standard of the
road.

%2mS 'ENERAL 4ECHNICAL 3PECICATIONS CONTAIN THE DETAILED ENGINEERING REQUIREMENTS SUPPORTING
THE DESIGN 4HESE MAY BE MODIED AND ADDED TO IN EXCEPTIONAL CIRCUMSTANCES DEPENDING ON THE
REQUIREMENTSOFTHESPECICPROJECTORROADENVIRONMENT
4HE DESIGN OPTIONS FOR LOW VOLUME ROADS  DRAINAGE AND RETAINING STRUCTURES  ASSUME THAT ADEQUATE
maintenance is carried out on the road.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 2 - 2

2. POLICY AND LEGISLATIVE CONTROLS

'OVERNMENT POLICY  NATIONAL LEGISLATION AND DEVELOPMENT PLANNING DICTATE THE UNDERLYING PRINCIPLES
OFLOWVOLUMEROADDESIGN4HISINCLUDES FOREXAMPLE ENVIRONMENTALCONTROLS ROADSAFETYLEGISLATION 
promotion of the use of labour or application of intermediate equipment based technologies to encourage
LOCALPARTICIPATIONAND3-%DEVELOPMENTUTHORITIESMAYCHOOSETOPUTEMPHASISON#OMPLEMENTARY
)NTERVENTIONS ASSETOUTIN0ART#

2.1 Legal Framework


%NVIRONMENTALAND3OCIAL)MPACTSSESSMENTSPROMOTEMAINTENANCEOFTHEROADCORRIDORENVIRONMENTIN
at least the same condition as it was before the road construction project started. Engineering designs
must make provision for protective and mitigation measures. Key documents that must be referred to
in the design of low volume road projects to assess and address environmental and social safeguards
DURINGPROJECTPLANNING DESIGNANDCONSTRUCTIONARE
,EGAL&RAMEWORKINPARTICULARRTICLES      q#ONSTITUTIONOFTHE&EDERAL
Democratic Republic of Ethiopia;
0ROCLAMATION.Oq%NVIRONMENTAL)MPACTSSESSMENT
0ROCLAMATION.Oq%NVIRONMENTAL0OLLUTION#ONTROL
0ROCLAMATION.Oq%NVIRONMENTAL0ROTECTION/RGANS
0ROCLAMATION.Oq#ULTURAL(ERITAGE
0ROCLAMATION.Oq%XPROPRIATIONOFLANDHOLDINGSFORPUBLICPURPOSESANDPAYMENTOF
compensation;
0ROCLAMATION.Oq#OUNCILOF-INISTERSREGULATIONONTHEPAYMENTOFCOMPENSATIONFOR
property situated on land holdings expropriated for public purposes;
0ROCLAMATION.Oq2URALLANDADMINISTRATIONANDLANDUSE
0ROCLAMATION.Oq#ONSERVATIONOF&ORESTS
0ROCLAMATION.OANDq7ILDLIFE#ONSERVATIONAND#ONSERVATIONREAS
0ROCLAMATION.Oq7ATER2ESOURCES
0ROCLAMATION.Oq(EALTHY%NVIRONMENT
$EVELOPMENTPLANSOFTHE&EDERAL'OVERNMENT 2EGIONAL'OVERNMENTSAND7EREDAS
Regional States environmental legislation;
%NVIRONMENTAL0ROTECTIONUTHORITY %0
REQUIREMENTSFORPREPARATIONOF%)SAND%-0S
&UNDINGAGENCYPOLICIES REGULATIONSANDGUIDANCENOTES

The requirements of existing environmental legislation and related government proclamations are
summarised in Table B.2.1.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 2 - 3

Table B.2.1 Summary of Existing Requirements

No. Technical Area Existing Documentation Requirements


1 Environmental 0ROCLAMATIONON%)S %0 &ULL%3)ONALLMAJORURBANROADS ALL
& Social Impact GUIDANCENOTE '40 RURALROADPROGRAMMES UPGRADING
SSESSMENT %3)
or rehabilitation of major rural roads.
0RELIMINARY%3)ONOTHERRURALROAD
works.
2 ,ANDCQUISITION Proclamations on Compensation to be made in
,
AND ,ANDCQUISITIONAND accordance with relevant proclamations
Compensation #OMPENSATION %21-3 and regulations.
3 2ESETTLEMENTCTION Funder policies and /NLYIFPROJECTISFUNDEDBYINTERNATIONAL
0LANS 20
GUIDELINES%2GUIDELINEON agency and more than 200 people are to
Resettlement Rehabilitation be relocated
Policy Framework; and
FDRE proclamation on
land expropriation and
compensation payment.
4 Environmental & %0GUIDANCENOTE Full ESMP required for all road projects.
Social Management
0LANS %3-0

2.2 Road Safety


&OR THE PREVENTION OF ACCIDENTS  ADHERENCE TO THE FOLLOWING POINTS AND PRINCIPLES ARE OF PARTICULAR
importance for the design of safer roads. These principles underpin the geometric design standards
contained in this manual.
Design for all road users.
p #ONSIDER PEDESTRIANS AND INTERMEDIATE MEANS OF TRANSPORT IN ROAD DESIGN  INCLUDING
CARRIAGEWAYWIDTH SHOULDERDESIGN SIDESLOPESANDSIDEDRAINS ANDROADSURFACEDRAINAGE
p 0ROVIDEFORTRAFCCALMING IMPROVEDSURFACINGANDSEGREGATIONOFVULNERABLEROADUSERSIN
populous areas.
Provide a clear and consistent message to the driver.
p Roads should be easily read and understood by drivers and should not present them with
any sudden surprises;
p Ensure adequate sight distances and harmonisation of horizontal and vertical alignments.
Encourage appropriate speeds and driver behaviour.
p %NSUREPROMINENTANDPROPERLOCATIONOFSIGNAGE ROADMARKINGS TRAFCCALMINGANDOTHER
TRAFCCONTROLDEVICES
2EDUCECONICTS
p 2EDUCECONICTSTHROUGHAPPROPRIATEDESIGN EGBYSTAGGERINGJUNCTIONSORBYUSINGGUARD
rails to channel pedestrians to safer crossing points.
Create a forgiving road environment.
p LLOW FOR DRIVER MISTAKES OR VEHICLE FAILURE  TO THE EXTENT THAT THIS IS POSSIBLE WITHOUT
SIGNICANTLYINCREASINGCOSTS
p Ensure that demands are not placed upon the driver which are beyond his or her ability to
manage;
p VOIDSITUATIONSWHEREDRIVERSMUSTMAKEMORETHANONEDECISIONATATIME

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 3 - 4

3. DESIGN PARAMETERS

4HEPRINCIPALFACTORSAFFECTINGTHEDESIGNOFLOWVOLUMEROADSARECLIMATE TERRAIN DEMOGRAPHICSAND


TRAFC

3.1 Climate
The climatic descriptor which is used for the pavement design catalogues is the Weinert N value
7EINERT 
4HISINDEXISCALCULATEDASFOLLOWS

.  %J0A Equation 3.1

where:
Ej = evaporation for the warmest month
Pa = total annual precipitation

.VALUESLESSTHANAPPLYTOACLIMATETHATISSEASONALLYTROPICALANDWET THE+OLLA 7OINA$EGA $EGA


AND7URCHREGIONSOF%THIOPIA
WHEREAS.VALUESGREATERTHANAPPLYTOACLIMATETHATISARID SEMIARID
ORDRY THE"EREHAREGIONOF%THIOPIA
MAPOFEQUIVALENT.VALUESFOR%THIOPIAISSHOWNIN&IGURE"
and provides the means of placing a road in the appropriate climatic zone for design purposes.

Figure B.3.1: Climatic N-value map for Ethiopia

The climatic zones demarcated by the N-values are macro-climates and it should be kept in mind that
different micro-climates may occur within these regions. This is particularly important where such local
MICROCLIMATES CAN PLAY A SIGNICANT ROLE IN DETERMINING THE INSITU MOISTURE CONTENT OF THE VARIOUS
pavement layers; a factor which needs to be considered in the choice of N-Value or the subgrade class
used for design purposes.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 3 - 5

3.2 Terrain
Terrain class is determined by the number of 5-metre contours crossed by a straight line connecting the
TWOENDSOFTHEROADSECTIONINQUESTIONACCORDINGTOTHEFOLLOWINGDENITIONS

TOVEMETRECONTOURSPERKM4HENATURALGROUNDSLOPESPERPENDICULARTO
Flat
the ground contours are generally below 3%.
TOVEMETRECONTOURSPERKM4HENATURALGROUNDSLOPESPERPENDICULARTO
Rolling
the ground contours are generally between 3 and 25%.
TOVEMETRECONTOURSPERKM4HENATURALGROUNDSLOPESPERPENDICULARTO
Mountainous
the ground contours are generally above 25%.
Escarpments are geological features that require special geometric standards
Escarpment because of the engineering risks involved. Typical gradients are greater than
those encountered in mountainous terrain.

It should be noted that it is not dependent on the alignment chosen for the road.

3.3 Demographics
PPROPRIATEDESIGNAPPROACHESMUSTBEINTRODUCEDINPOPULOUSAREASTOMITIGATETHEEFFECTSOFDUSTAND
IMPROVETHESAFETYOFROADUSERS ADDITIONALROADWIDTHS PARKING BUSLAYBYS
ANDAPPROPRIATEDRAINAGE
systems.

3.4 4RAFC
4HEUSEOFTRAFCDATAVARIESDEPENDINGONWHETHERITISBEINGUSEDFORGEOMETRICDESIGNORPAVEMENT
STRUCTURALDESIGN4RAFCGROWTHNEEDSTOBETAKENINTOACCOUNTINTHEDESIGNPROCESS

3.4.1 6EHICLECLASSICATION

4ABLE"SHOWSTHEVEHICLECLASSICATION

4ABLE"6EHICLE#LASSICATION

Class Type Axles Description


1 Car 2 Passenger cars and taxis
2 0ICKUPWHEELDRIVE 2 0ICKUP MINIBUS ,AND2OVERS ,AND#RUISERS
3 Small bus 2 d 27 seats
4 "USCOACH 2 > 27 seats
5 Small truck 2 d 3.5 tonnes
6 Medium truck 2 or 3 qTONNES
7 Large 2-axled truck 2 > 7.5 tonnes
8 3-axled truck 3 >7.5 tonnes
9 4-axled truck 4 *
10 5-axled truck 5 *
11 6-axled truck 6 *
12 3-axled trailer 3 *
13 4-axled trailer 4 *
.OTNEEDEDFORDENITION

For geometric design purposes it is also necessary to count non-motorised and intermediate means of
TRANSPORTINCLUDINGPEDESTRIANS BICYCLES ANIMALTRANSPORT MOTORCYCLES TRACTORSANDTRAILERS

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 3 - 6

3.4.2 4RAFCVOLUMES

4HE NNUAL
VERAGE$AILY4RAFC $4
ISDENEDASTHETOTALANNUALTRAFCSUMMEDFORBOTHDIRECTIONS
ANDDIVIDEDBY)TISUSUALLYOBTAINEDBYRECORDINGACTUALTRAFCVOLUMESOVERAMUCHSHORTERPERIOD
FROMWHICHTHE$4ISTHENESTIMATED

7HERETHEREISNOEXISTINGROADOFANYSORT THEEXISTINGPEDESTRIANTRAFCCANBEUSEDTOESTIMATETHE
LIKELYVEHICULARTRAFCAFTERTHEROADISCONSTRUCTEDLTERNATIVELY TRAFCINFORMATIONMIGHTBEAVAILABLE
FROMANECONOMICEVALUATIONCARRIEDOUTTOJUSTIFYTHEROADINTHERSTPLACE)NTHEUNLIKELYEVENTTHAT
THEREISNOINFORMATIONAVAILABLE THELOWESTCLASSOFENGINEEREDROAD $#
SHOULDBEPROVIDED

3.4.3 4RAFCGROWTH

&UTURETRAFCFALLSINTOTHEFOLLOWINGTHREECATEGORIES
.ORMALTRAFC4RAFCWHICHWOULDPASSALONGTHEEXISTINGROADORTRACKEVENIFNONEWPAVEMENT
were provided.
'ENERATEDTRAFCDDITIONALTRAFCWHICHOCCURSINRESPONSETOTHEPROVISIONORIMPROVEMENTOF
the road.
$IVERTEDTRAFC4RAFCTHATCHANGESFROMANOTHERROUTE ORMODEOFTRANSPORT
TOTHEPROJECTROAD
BECAUSEOFTHEIMPROVEDPAVEMENT BUTSTILLTRAVELSBETWEENTHESAMEORIGINANDDESTINATION

4HE$4INBOTHDIRECTIONSINTHERSTYEAROFANALYSISCONSISTSOFTHECURRENTTRAFCPLUSANESTIMATEOF
THEDIVERTEDTRAFC)FTHETOTALTRAFCISDENOTEDBY$4ANDTHEGENERALGROWTHRATEISIPERCENTPER
ANNUM THENTHETRAFCINANYSUBSEQUENTYEAR X ISGIVENBYTHEFOLLOWINGEQUATION

$4x  $4  I


X Equation B.3.1

3.4.4 Geometric design

&OUR DIFFERENT BASIC GEOMETRIC STANDARDS $#$#


 ARE DENED FOR ,62S BASED ON THE NUMBER OF
WHEELED AND MORE
 VEHICLES DENED IN 4ABLE " 4HE TRAFC LEVEL IS THE SUM FOR BOTH DIRECTIONS
and is estimated at the middle of the design life periodDESIGNLIFEOFYEARSISRECOMMENDEDFOR
UNPAVEDROADSANDYEARSFORPAVEDROADSHENCE%QUATION"ISUSEDTOCALCULATETHETRAFCAFTER
ORYEARSRESPECTIVELY7HERETHEEXPECTEDTRAFCISNEARTOATRAFCBOUNDARY THEHIGHERCLASSICATION
should be adopted.

'EOMETRICDESIGNALSOREQUIRESTHETRAFCLEVELOFPEDESTRIANS NONMOTORIZEDANDINTERMEDIATEFORMSOF
TRAFCANDTHISISCALCULATEDINTHESAMEWAYUSING%QUATION"

3.4.5 Structural design

&ORSTRUCTURALPAVEMENTDESIGNTHECUMULATIVETRAFCLOADINGOFEACHOFTHEMOTORISEDVEHICLECLASSES
OVERTHEDESIGNLIFEOFTHEROADINONEDIRECTIONISREQUIRED&ORAGIVENCLASS M THISISGIVENBYTHE
following equation:

4 M
  XX$4 M
0;  I
.q= I
 Equation B.3.2

Where
4 M
   THECUMULATIVETRAFCOFTRAFCCLASSM
$4 M
0  4HE$4OFTRAFCCLASSMINTHERSTYEAR
N = the design period in years
I   THEANNUALGROWTHRATEOFTRAFCINPERCENT

4HECUMULATIVETRAFCFOREACHCLASSOFVEHICLEISMULTIPLIEDBYTHEAVERAGENUMBEROFEQUIVALENTSTANDARD
axles of vehicles in that class to calculate the cumulative total number of equivalent standard axles over
the life of the road.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 3 - 7

3.4.6 Equivalent standard axles per vehicle class

4HENUMBEROFEQUIVALENTSTANDARDAXLES EF
OFANAXLEISRELATEDTOTHEAXLELOADASFOLLOWS
EF  0
n FORLOADSINKG
 Equation B.3.3
OR EF  0
n FORLOADSINK.
 Equation B.3.4
Where:
EF  NUMBEROFEQUIVALENTSTANDARDAXLES ESAS

0  AXLELOAD INKGORK.

N  DAMAGEEXPONENT NFOR,62S




The sum of the individual ef values for each axle of the vehicle gives the equivalence factor for the
VEHICLEASAWHOLE %& M
'UIDANCEONTHELIKELYAVERAGE%& M
FORDIFFERENTVEHICLECLASSESDERIVEDFROM
HISTORICALDATAISGIVENIN4ABLE"(OWEVER DATAFROMANYRECENTAXLELOADSURVEYONTHEROADIN
question or a similar road in the vicinity is better than using countrywide averages.

4HECUMULATIVEESASOVERTHEDESIGNPERIODFOREACHVEHICLECLASSISOBTAINEDBYMULTIPLYING%& M
BY
THECUMULATIVETRAFC 4 M
4HETOTALNUMBEROFCUMULATIVESTANDARDAXLESFORALLVEHICLECLASSESISTHEN
OBTAINEDBYADDINGTOGETHERTHEVALUESOF%& M
X4 M
FORALLTHECLASSES

In some cases there will be distinct differences in each direction and separate vehicle damage factors for
each direction should be derived. The higher of the two directional values should be used for design.

Table B.3.2: Average equivalency factors for different vehicle types

No of Average esa per vehicle Average esa per vehicle


Class Type
axles - all loaded - half loaded(1)
1 Car 2 - -
2 4-wheel drive 2 - -
3 Minibus 2 0.3 0.15
4 "USCOACH 2 2.0 1.0
5 3MALLTRUCK05 2 1.5 0.7
6 Medium truck 2 5 2.5
7 Large 2-axled truck 2 10 5
8 3-axled truck 3 12 3.5
9 4-axled truck 4 15 7.5
10 5-axled truck 5 17 8.5
11 6-axled truck 6 17 8.5
12 2-axled trailer 2 10 5
13 4-axled trailer 4 12 6
Note:
1. )TISCOMMONTONDTHATVEHICLESHAVENOBACKLOADHENCEHALFTHEVEHICLESARELIKELYTOBEEMPTY ORNEARLYSO

/NNARROWROADSTHETRAFCTENDSTOBEMORECHANNELISEDTHANONWIDERTWOLANEROADS)NSUCHCASES
THEEFFECTIVETRAFCLOADINGISGREATERTHANTHATFORAWIDERROADANDTHEDESIGNTRAFCLOADING ESAS
IS
calculated using the relationships given in Table B.3.3.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 3 - 8

4ABLE"&ACTORSFORDESIGNTRAFCLOADING

Cross Paved Corrected design


Explanatory notes
Section width TRAFCLOADING ESA

The driving pattern on


Double the sum of
< 3.5m this cross-section is very
esas in both directions
channelized.
Min. 3.5m but less than The sum of esas in 4RAFCINBOTHDIRECTIONS
4.5.m both directions uses the same lane
Single
carriageway To allow for overlap in
80% of the esas in
Min. 4.5m but less than 6 m the centre section of
both directions
the road
Total esas in the -INIMALTRAFCOVERLAP
6m or wider heaviest loaded in the centre section of
direction the road.
90% of the total The majority of vehicles
More than one lane
esas in the studied use one lane in each
in each direction
direction direction.

#ONSTRUCTIONTRAFCCANALSOBEASIGNICANTPROPORTIONOFTOTALTRAFCON,62S SOMETIMESqOF
TOTALTRAFC
ANDSHOULDBETAKENINTOACCOUNTINTHEDESIGNOFTHEPAVEMENT

&OR VERY LOW VOLUME ROADS TRAFC  VPD


 A DETAILED TRAFC ANALYSIS IS SELDOM WARRANTED BECAUSE
ENVIRONMENTALRATHERTHANTRAFCLOADINGFACTORSGENERALLYDETERMINETHEPERFORMANCEOFROADS

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 9

4. GEOMETRIC DESIGN STANDARDS

4HEOWDIAGRAMIN&IGURE"SHOWSTHEPROCESSFORTHEGEOMETRICDESIGNOFLOWVOLUMEROADS4HIS
is followed by Tables of key data. Further details of the geometric design process is provided in Chapter
4 of Part D.

Step 1 Step 1
$ETERMINE$4OFMOTORISED $ETERMINE$4OFHEAVY
TRAFC TRUCKS AXLESORMORE

Select road class

Step 2 Step 4
Step 3
Determine daily PCUs of non Determine nature of roadside
Determine terrain class
MOTORISEDTRAFC population

Step 5
Select Road Type or Types

Step 6
Select widths of
carriageway & shoulders

Determine a trial alignment


using the parameters
selected.

Figure B.4.1: Selection of appropriate geometric design standards

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 10

4.1 4RAFCCOMPOSITION
4HEPROPORTIONOFHEAVYVEHICLESINTHETRAFCSTREAMON,62SISOFTENQUITEHIGH4HE'EOMETRIC$ESIGN
STANDARDSFOR$# $#AND$#INCLUDEAMODICATIONTOCATERFORTHIS

)NORDERTOQUANTIFYTRAFCFORNORMALCAPACITYDESIGNTHECONCEPTOFEQUIVALENT0#5SISUSED4HE0#5
values are shown Table B.4.1.

Table B.4.1: PCU values

Vehicle PCU value


Pedestrian 0.15
Bicycle 0.2
Motor cycle 0.25
Bicycle with trailer 0.35
-OTORCYCLETAXI BAJAJ
0.4
Motor cycle with trailer 0.45
Small animal-drawn cart 0.7
Bullock cart 2.0
LLBASEDONAPASSENGERCAR

4.2 Roadside population and non-motorised vehicles


)FTHEROADISPASSINGTHROUGHA7EREDASEATORALARGERPOPULATEDAREA ANEXTRACARRIAGEWAYOFM
width is provided in each direction for parking and for passenger pick-up and a 2.5m pedestrian footpath
ISALSOSPECIED4HELATTERISESSENTIALLYTHEROADSHOULDER 4ABLES"AND"
)NADDITION THEMAIN
running surface is paved and is 7.0m wide.

7HEN PASSING THROUGH A +EBELE SEAT A M PAVED SHOULDER IS SPECIED BUT NO ADDITIONAL FOOTPATH 
though one could be provided if required. The carriageway is also increased to 7.0m and therefore the
standard is very similar to DC4 but with wider shoulders.

4HESESTANDARDSARENOTJUSTIEDFORTHELOWERTRAFCLEVELSOF$# WHICHISASINGLECARRIAGEWAY UNLESS


THEROADISPASSINGTHROUGHAPARTICULARLYWELLPOPULATEDAREATHATISNOTCLASSIEDASA+EBELEOR7EREDA
SEATBUTWHEREADDITIONALTRAFCMAYBEEXPECTED)NSUCHCIRCUMSTANCESTHESHOULDERSSHOULDBEWIDENED
to 2.5 metres for the extent of the populated area.

)FTHEROADISPASSINGTHROUGHA7EREDASEATORALARGERPOPULATEDAREA ANEXTRACARRIAGEWAYOFM
width is provided in each direction for parking and for passenger pick-up and a 2.5m pedestrian footpath
ISALSOSPECIED4HELATTERISESSENTIALLYTHEROADSHOULDER 4ABLES"AND"
)NADDITION THEMAIN
running surface is paved and is 7.0m wide.

7HEN PASSING THROUGH A +EBELE SEAT A M PAVED SHOULDER IS SPECIED BUT NO ADDITIONAL FOOTPATH 
though one could be provided if required. The carriageway is also increased to 7.0m and therefore the
standard is very similar to DC4 but with wider shoulders.

4HESESTANDARDSARENOTJUSTIEDFORTHELOWERTRAFCLEVELSOF$# WHICHISASINGLECARRIAGEWAY UNLESS


THEROADISPASSINGTHROUGHAPARTICULARLYWELLPOPULATEDAREATHATISNOTCLASSIEDASA+EBELEOR7EREDA
SEATBUTWHEREADDITIONALTRAFCMAYBEEXPECTED)NSUCHCIRCUMSTANCESTHESHOULDERSSHOULDBEWIDENED
to 2.5 metres for the extent of the populated area.

DDITIONAL SHOULDER WIDTHS ARE ALSO PROVIDED IF THERE IS A HIGH NUMBER OF 0#5S OF NONMOTORISED
VEHICLES DENEDASMORETHAN0#5SPERDAYONAVERAGE 4ABLES"AND"


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 11

Table B.4.2: Increased shoulder widths (each side) for unpaved LVRs

Basic shoulder widths (m) High


Design standard Populatedareas
Flat Rolling Mountn Escarpt PCUs
DC4 unpaved  
DC3 unpaved 3HOULDERSNOTDENEDFORUNPAVEDROADS  
4HEGUREISFORINCREASEDWIDTHEACHSIDE
DC2 unpaved but DC1 is unlikely in populated areas   

DC1 
Notes
1. DC2 is effectively a single carriageway hence less extra width is needed for PCUs.

Table B.4.3 Shoulder widths (each side) for paved LVRs

Basic shoulder widths (m) Populated


High
Design standard section for
Flat Rolling Mountn Escarpt PCUs
parking
DC4 paved 1.25 1.25 0.5 0.5 3.5 
DC3 paved 1.0 1.0 0.5 0.5 3.5 
DC2 paved 

1.5 1.5 1.0 1.0 2.5  

DC1 
2.0
Notes
1. Paved sections are single carriageway resulting in a wider shoulder.
2. DC2 is effectively a single carriageway hence less extra width is needed for high PCUs.

4.3 Geometric design standards for LVRs


4HEDESIGNSTANDARDSARESHOWNIN4ABLES"TO")NTHESE4ABLESlLARGEVEHICLESmAREDENEDAS
trucks with three or more axles and gross vehicle weights greater than 10 tonnes. Two sets of tables are
SHOWN ONEFORPAVEDROADSANDONEFORUNPAVEDROADS

Sometime there will be cases where it is impossible to meet any of the standards mainly due to severe
terrain conditions. Under such circumstances the standards must be relaxed and suitable permanent
signage used to warn road users.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 12

Table B.4.4: Geometric design standards for paved DC4(1) (AADT 150-300)

Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Design speed KMHR 70 60 50 25 50
Width of running
m 6.5 
6.5 
6.5 6.5 6.5 

surface
Width of shoulders m 1.25 
1.25 
0.5 0.5 1.25 

Total width m 9.0 9.0 7.5 7.5 9.0


Min stopping sight
m 110 90 70 25 65
distance
Min horizontal
m 195 135 85 15 
85
radius for SE=4%
Min horizontal
m 170 120 75 17 
.
radius for SE=7%
Min horizontal
m 150 105 70 22 
.
radius for SE=10%
Max desirable
% 4 7 10 12 4
gradient
Maximum gradient % 7 10 12 
12 
6
Min crest vertical
K 21 12 7 4 7
curve
Min sag vertical
K 4.8 3.5 2.2 1.3 2.2
curve
Normal cross-fall % 3 3 3 3 3
Shoulder cross-fall % 6 6 3 3 6
Notes:
1. If there are more than 80 large vehicles then DC5 should be used.
2. If the number of large vehicles is >40 then this should be increased to 7.0m and shoulders reduced to 1.0m.
3. Parking lanes and footpaths may be required.
4. /NHAIRPINSTACKSTHEMINIMUMRADIUSMAYBEREDUCEDTOAMINIMUMOFM
5. ,ENGTHNOTTOEXCEEDMANDRELIEFGRADIENTSREQUIRED FORMINIMUMOFM


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 13

Table B.4.5: Geometric design standards for unpaved DC4(1) (AADT 150-300)

Design Element Unit Flat Rolling Mountain Escarpment Populated areas


Design speed KMHR 70 60 50 25 50
Road width m 7.0 
7.0 
7.0 7.0 7.0  

Min stopping sight


m 125 105 75 28 70
distance
Min horizontal radius m 245 175 110 23 
110
Max desirable gradient % 4 6 6 6 4
Max gradient % 6 9 9 9 6
Max. super-elevation % 6 6 6 6 6
Min crest vertical curve K 34 19 11 6 11
Min sag vertical curve m 4.8 3.5 2.2 1.3 2.2
Normal cross-fall 

% 6 6 6 6 6
Notes:
1. If there are more than 80 large vehicles then DC5 should be used.
2. Parking lanes and footpaths may be required.
3. If the number of large vehicles >40 then this should be increased to 7.5m.
4. /NHAIRPINSTACKSTHEMINIMUMRADIUSMAYBEREDUCEDTOAMINIMUMOFM
5. #ROSSFALLCANBEREDUCEDTOWHEREWARRANTED EGPOORGRAVEL FORSAFETY
LOWRAINFALL


Table B.4.6: Geometric design standards for paved DC3(1) (AADT 75-150)

Design Element Unit Flat Rolling Mountain Escarpment Populated areas


Design speed KMHR 70 60 50 25 50
Width of running
m 6.0 6.0 6.0 6.0 6.0
surface
Width of shoulders m 1.0 1.0 0.5 0.5 1.0 

Total width m 8.0 8.0 7.0 7.0 8.0


Min stopping sight
m 110 90 70 25 65
distance
Min horizontal radius
m 195 135 85 20 
85
for SE=4%
Min horizontal radius
m 170 120 75 18 
.
for SE=7%
Min horizontal radius
m 150 105 70 16 
.
for SE=10%
Max desirable gradient % 4 7 10 12 4
Maximum gradient % 7 10 12  

12  

6
Min crest vertical curve K 21 12 7 2 7
Normal cross-fall % 4 4 4 4 4
Minimum sag vertical
m 4.8 3.5 2.2 1.3 2.2
curve
Normal cross-fall % 3 3 3 3 3
Shoulder cross-fall % 6 6 3 3 6
Notes:
1. If there are more than 30 large vehicles then DC4 should be used.
2. Parking lanes and footpaths may be required.
3. /NHAIRPINSTACKSTHEMINIMUMRADIUSMAYBEREDUCEDTOAMINIMUMOFM
4. ,ENGTHNOTTOEXCEEDMANDRELIEFGRADIENTSREQUIRED FORMINIMUMOFM

5. 5 If the number of large vehicles <20 this can be increased to 15%.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 14

Table B.4.7: Geometric design standards for unpaved DC3(1) (AADT 75-150)

Design Element Unit Flat Rolling Mountain Escarpment Populated areas


Design speed KMHR 70 60 50 25 50
Road width m 7.0 7.0 6.5 6.5 7.0 

Min stopping sight


m 125 105 75 28 70
distance
Min horizontal radius m 245 175 110 23 
110
Max desirable
% 4 6 6 6 4
gradient
Max gradient % 6 9 9 9 6
Max. super-elevation % 6 6 6 6 6
Min crest vertical
K 34 19 11 3 11
curve
Minimum sag vertical
K 4.8 3.5 2.2 1.3 2.2
curve
Normal cross-fall 
% 6 6 6 6 6
Notes:
1. )FTHENUMBEROFLARGEVEHICLESIS THEN$#SHOULDBEUSED
2. Parking lanes and footpaths may be required.
3. #ROSSFALLCANBEREDUCEDTOWHEREWARRANTED EGPOORGRAVEL FORSAFETY
LOWRAINFALL

4. /NHAIRPINSTACKSTHEMINIMUMRADIUSMAYBEREDUCEDTOAMINIMUMOFM

Table B.4.8: Geometric design standards for DC2 paved(1) (AADT 25-75)

Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Design speed KMHR 60 50 40 20 50
Width of running surface m 3.3 3.3 3.3 3.3 3.3
Width of shoulders m 1.5 1.5 1.0 1.0 1.5 

Total width m 6.3 6.3 5.3 5.3 6.3


Min stopping sight distance m 85 70 50 17 65
Min horizontal radius for
m 135 85 50 15 
85
SE=4%
Min horizontal radius for
m 120 75 45 15 
.
SE=7%
Min horizontal radius for
m 105 70 40 15 
.
SE=10%
Max desirable gradient % 4 7 10 12 4
Max gradient % 7 10 12 

15 

6
Max. super-elevation % 6 6 6 6 6
Min crest vertical curve K 12 7 4 2 7
Minimum sag vertical curve K 3.5 2.2 1.3 0.7 2.2
Normal cross-fall % 3 3 3 3 3
Shoulder cross-fall % 6 6 3 3 6
Notes:
1. If the number of large vehicles >20 then DC3 should be used.
2. Parking lanes and footpaths may be required.
3. /NHAIRPINSTACKSTHEMINIMUMRADIUSMAYBEREDUCEDTOAMINIMUMOFM
4. ,ENGTHNOTTOEXCEEDMANDRELIEFGRADIENTSREQUIRED FORMINIMUMOFM


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 15

Table B.4.9: Geometric design standards for DC2 (1, 2) unpaved (AADT 25-75)

Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Design speed KMHR 60 50 40 20 50
Road width 
m 6.0 6.0 6.0 6.0 6.0 

Min stopping sight distance m 95 75 55 20 70


Min horizontal radius m 175 110 70 15 

110
Max desirable gradient % 4 6 6 6 4
Max gradient % 6 9 9 9 6
Max. super-elevation % 6 6 6 6 6
Min crest vertical curve K 19 11 6 3 11
Minimum sag vertical curve K 3.5 2.2 1.3 0.7 2.2
Normal cross-fall % 6 6 6 6 6
Notes:
1. If the number of large vehicles is >20 then DC3 should be used.
2. If the number of large vehicles is <10 then DC1 may be used
3. Parking lanes and footpaths may be required.
4. /NHAIRPINSTACKSTHEMINIMUMRADIUSMAYBEREDUCEDTOAMINIMUMOFM
5. 2OAD WIDTHS MAY BE REDUCED AT THE DISCRETION OF THE ENGINEER AND APPROVAL OF THE CLIENT TO ADDRESS SPECIC LOCAL
CONDITIONS ESPECIALLYINMOUNTAINOUSAREAS

Table B.4.10: Geometric design standards for DC1 (AADT 1-25)

Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Desirable speed KMHR 50 40 30 20 40
Road width m 4.5 4.5 4.5 4.5 4.5
Min stopping sight distance m 70 55 35 18 50
Min horizontal radius m 110 70 35 15 

70
Max desirable gradient % 4 6 6 6 4
Max gradient % 12 

12 

12 

12 

6
Min crest vertical curve K 11 6 3 2 6
Minimum sag vertical curve K 2.2 1.3 0.7 0.5 1.3
Normal cross-fall % 6 6 6 6 6
Notes:
1. /NHAIRPINSTACKSTHEMINIMUMRADIUSMAYBEREDUCEDTOM
2. ,ENGTHNOTTOEXCEEDMANDRELIEFGRADIENTREQUIRED FORMINIMUMOFM

For the lowest category of road it may sometimes be necessary to adopt a basic access only approach.
For such roads it may be too expensive to provide a design speed but minimum absolute standards must
be applied. These are summarised in Table B.4.10.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 16

Table B.4.11: Minimum standards for basic access

Characteristic Minimum requirements


Radius of horizontal curvature 12m absolute but up to 20m depending on expected vehicles
Vertical curvature
K value for crests 2.5
K value for sags 0.6
Maximum gradients
 /PENTOALLVEHICLES 14%
 /PENONLYTOCARSANDPICKUPS 16%
Minimum stopping sight distance Flat and Rolling terrain 50m
Mountainous 35m
Escarpments 20m

&ORCLASSESOFROADWITHTHEHIGHERDESIGNSPEEDS ADVERSECROSSFALLSHOULDBEREMOVEDFORCURVESWITH
low radii as indicated in Table B.4.12.

Table B.4.12: Adverse cross-fall to be removed if radii are less than shown

Minimum radii (m)


Design speed (km/h)
Paved Unpaved
<50 500 700
60 700 1000
70 1000 1300
85 1400 _
100 2000 _

Where super-elevation is required it should be developed gradually as indicated in Table B.4.13.

Table B.4.13: Super-elevation development lengths

Design speed (km/h) Development length (m)


30 25
40 30
50 40
60 55
70 65
80 80

)NSITUATIONSWHERELOWRADIIOFCURVATUREARENECESSARY THECURVESMUSTBEWIDENEDONTHEINSIDEAS
indicated in Table B.4.14.

Table B.4.14: Widening recommendations (m)

Single lane roads Two lane roads


Curve radius 20 30 40 60 <50 51-150 151-300 301-400
Increase in width 1.5 

1.0 0.75 0.5 1.5 1.0 0.75 0.5


Notes:
1. See Section D.4.6.4 dealing with hairpin stacks.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 4 - 17

4.4 Design-by-eye
The design-by-eye method is best suited to rehabilitation or upgrading projects where a road alignment
already exists and is the preferred method for developing a design for a track or undesignated road under
a community roads programme where a walking track is being improved to enable it to carry occasional
VEHICLES.EVERTHELESS CONSIDERABLEEXPERIENCEANDSKILLISNEEDEDTOCARRYOUTTHEDESIGNBYEYEMETHOD
and the approach should only be used under the guidance and supervision of an experienced engineer.

4.5 Typical Cross Sections


Typical cross sections for a range of conditions are shown in Figures B.4.2 to B.4.13. They include:
2OADSONATTERRAIN
Roads on rolling terrain;
Roads on mountainous terrain;
Roads on escarpments;
Roads through populated areas;
Roads on expansive soils.

Slope dimensions for the various conditions are summarised in Table B.4.15.

Table B.4.15: Slope dimensions for cross-sections (ratios are vertical:horizontal)

Side slope Safety


Material Height of slope (m) Back slope
Cut Fill CLASSICATION
0.0-1.0 1:4 1:4 1:3 Recoverable
Not
Earth 
1.0-2.0 1:3 1:3 1:2
recoverable
>2.0 1:2 1:2 1:1.5 Critical
Rock NYHEIGHT Dependant on costs Critical
Expansive 0-2.0 NA 1:6 Recoverable
clays 
>2.0 NA 1:4
Notes:
1. See Cross Section
2. Certain soils may be unstable at slopes of 1:2. Geotechnical advice required.
3. The drainage ditch should be moved away from the embankment

4HEDETAILEDCROSSSECTIONSTOSCALEAREGIVENINTHE3TANDARD$ETAIL$RAWINGS 


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS




 
B - Chapter 4 - 18



 
 




 

Figure B.4.2: Typical cross section, DC1 4, Flat Terrain, Unpaved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
3.3 5.0 5.5 6.0
B 3HOULDERWIDTH M
0.6 0.5 0.75 0.75
C -IN#ROSSFALL#AMBER 
4 4 4 4
D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOF3IDEDITCH M
Varies
H #ROWNHEIGHT M
0.35 0.35 0.5 0.5
J #LEAREDWIDTH M
15 20 20 20
Notes:

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


1. Section not drawn to scale;
2. V-shape is the standard shape of the drainage ditch constructed by motor or towed grader;
3. Trapezoidal drains are commonly used and are much easier to dig and clean using labour-intensive methods. The minimum recommended width is 400mm and the typical cross-
section is shown below
!
6400

1 1-3,1'
2
4. 2ECTANGULARDRAINSNEEDTOBELINEDWITHROCK BRICKSTONEMASONRYORCONCRETETOMAINTAINTHEIRSHAPE
5. -OREDETAILONSIDEDRAINSISPROVIDEDIN0ART$ 3ECTION


 


 
 


0 

 

Figure B.4.3: Typical cross section, DC1 4, Flat Terrain, Paved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
MINIMUM 3.3 6.0 6.5
B 3HOULDERWIDTH M
1.5 1.0 1.25
B1 3HOULDER#ROSSFALL 
6 6 6
C #ROSSFALL#AMBER 
3 3 3
D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOFSIDEDITCH M
Varies

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


H #ROWNHEIGHT M
0.75 0.75 0.75
J #LEAREDWIDTH M
20 20 20
Notes:
1. Section not drawn to scale;
2. V-shape is the standard shape of the drainage ditch constructed by motor or towed grader;
3. Trapezoidal drains are commonly used and are much easier to dig and clean using labour-intensive methods. The minimum recommended width is 500mm;
4. 2ECTANGULARDRAINSNEEDTOBELINEDWITHROCK BRICKSTONEMASONRYORCONCRETETOMAINTAINTHEIRSHAPE
5. -OREDETAILONSIDEDRAINSISPROVIDEDIN0ART$ 3ECTION
B - Chapter 4 - 19
B - Chapter 4 - 20



 


 

 



 
Figure B.4.4: Typical cross section, DC1 4, Rolling Terrain, Unpaved
Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
3.3 5.0 5.5 6.0
B 3HOULDERWIDTH M
0.6 0.5 0.75 0.75
C -IN#ROSSFALL#AMBER 
4 4 4 4
D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOF3IDEDITCH M
Varies
G 3IDESLOPE VHRATIO
See Table B.4.15

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


H #ROWNHEIGHT M
0.35 0.35 0.5 0.5
J #LEAREDWIDTH M
15 20 20 20
K %MBANKMENTTOE M
Varies
Notes:
1. Section not drawn to scale.


 


 

  0 


 

Figure B.4.5: Typical cross section, DC1 4, Rolling Terrain, Paved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
3.3 6.0 6.5
B 3HOULDERWIDTH M
1.5 1.0 1.25
B1 3HOULDER#ROSSFALL 
6 6 6
C #ROSSFALL#AMBER 
3 3 3
D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


F $EPTHOFSIDEDITCH M
Varies
G Side slope See Table B.4.15
H #ROWNHEIGHT M
0.75 0.75 0.75
J #LEAREDWIDTH M
20 20 20
K %MBANKMENTTOE M
Varies
Notes:
1. Section not drawn to scale.
B - Chapter 4 - 21



"
B - Chapter 4 - 22

 #
 

/+3

 

/+5

 0+/
 

 5; 







 

Figure B.4.6: Typical cross section, DC1 4, Mountainous Terrain, Unpaved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
3.3 5.0 5.5 6.0
B 3HOULDERWIDTH M
0.6 0.5 0.5 0.5
C -IN#ROSSFALL#AMBER 
4 4 4 4

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOF3IDEDITCH M
0.35
G 3IDESLOPE VHRATIO
See Table B.4.15
J #LEAREDWIDTH M
15 20 20 20
L $ITCHWIDTH M
Varies
Notes:
1. Section not drawn to scale.



"
 #
 

/+3

 

/+5

 0+/
 

 5; 
 0








Figure B.4.7: Typical cross section, DC1 4, Mountainous Terrain, Paved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
3.3 6.0 6.5
B 3HOULDERWIDTH M
1.0 0.5 0.5
B1 3HOULDERCROSSFALL 
3 3 3

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


C #ROSSFALL#AMBER 
3 3 3
D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOF3IDEDITCH M
0.5
G 3IDESLOPE VHRATIO
See Table B.4.15
J #LEAREDWIDTH M
20 20 20
L $ITCHWIDTH M
Varies
Notes:
B - Chapter 4 - 23

1. Section not drawn to scale;


1.
B - Chapter 4 - 24





 /+3

 "#
/+5

 
 

 $
 
%$ !

$"%$%"
0+/

 









 "

Figure B.4.8: Typical cross section: DC1 4, Escarpment Terrain, Unpaved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
3.3 5.0 5.5 6.0
B 3HOULDERWIDTH M
0.6 0.5 0.5 0.5
C -IN#ROSSFALL#AMBER 
4 4 4 4

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOF3IDEDITCH M
Min 0.35
J #LEAREDWIDTH M
15 20 20 20
L $ITCHWIDTH M
Varies
M Slope of retaining structure Varies
Notes:
1. Section not drawn to scale;






 /+3

 "#
/+5

 
 

 $
 
%$ !

$"%$%"
0+/

 
0 
 







 "



Figure B.4.9: Typical cross section: DC1 4, Escarpment Terrain, Paved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
3.3 5.5 6.5
B 3HOULDERWIDTH M
1.0 0.5 0.5
B1 3HOULDERCROSSFALL 
3 3 3

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


C #ROSSFALL#AMBER 
3 6 3
D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOF3IDEDITCH M
Min 0.5
J #LEAREDWIDTH M
20 20 20
L $ITCHWIDTH M
Varies
M Slope of retaining structure Varies
Notes:
B - Chapter 4 - 25

1. Section not drawn to scale;




B - Chapter 4 - 26

 

 
 $1
 
0+/  $0
/+14 /+4
0 0
3 3

 $0

Figure B.4.10 Typical cross section, DC1 4, Populated areas, Unpaved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
MINIMUM 3.3 5.0 5.5 6.0
B 3HOULDERWIDTH M
0.6 0.5 0.75 0.75
C -IN#ROSSFALL#AMBER 
4 4 4 4
J #LEAREDWIDTH M
15 20 20 20
Notes:
1. /PENCHANNELTYPEqCMTHICKMORTAREDSTONEPITCHING
 /PENCHANNELTYPE"qCMTHICKMORTAREDSTONEPITCHING

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


2. Wearing course
3. Choice of open channel dependent on local conditions
4. Provide lined channels only where maintenance of road surface and camber at original levels is guaranteed.
:

 

K'>

 




Figure B 4.11: Typical cross section, DC14, populated areas, paved


Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
A Carriage width (m), minimum 3.3 6.0 6.5

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B Shoulder width (m) 1.5 1.0 1.25
B1 Shoulder Crossfall (%) 6 6 6
C Crossfall/Camber (%) 3 3 3
J Cleared width (m) 20 20 20
Notes:
1. Open channel type A 25 cm thick mortared stone pitching
2. Open channel type B 25 cm thick mortared stone pitching
3. Choice of open channel dependent on local conditions
4. Surfacing of shoulder recommended.
B - Chapter 4 - 27
B - Chapter 4 - 28

 


K'> &
 
'

Figure B 4.12: Typical cross section, DC14, at terrain, expansive soils, unpaved
Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
A Carriage width (m) 3.3 5.0 5.5 6.0
B Shoulder width (m) 0.6 0.5 0.75 0.75

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


C Min Crossfall/Camber (%) 4 4 4 4
D Backslope of ditch (v:h ratio)
See Table B.3.18
E Side slope of ditch (v:h ratio)
F Depth of Side ditch (m) Varies
G Side slope See Table B.3.18
H Crown height (m) 0.35 0.35 0.5 0.5
J Cleared width (m) 15 20 20 20
Notes:
1. Section not drawn to scale.



 
 $
#
  
 


Figure B.4.13: Typical cross section, DC1 4, Flat Terrain, Expansive soils, Paved
Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
#ARRIAGEWIDTH M
MINIMUM 3.3 6.0 6.5
B 3HOULDERWIDTH M
1.5 1.0 1.25
B1 3HOULDER#ROSSFALL 
6 6 6
C #ROSSFALL#AMBER 
3 3 3
D "ACKSLOPEOFDITCH VHRATIO

See Table B.4.15


E 3IDESLOPEOFDITCH VHRATIO

F $EPTHOFSIDEDITCH M
Varies

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


G Side slope Varies
H #ROWNHEIGHT M
0.75 0.75 0.75
J #LEAREDWIDTH M
20 20 20
Notes:
1. Section not drawn to scale.
B - Chapter 4 - 29
B - Chapter 5 - 30

5. MATERIALS

&ORMATERIALSSPECICATIONSSEE0ART$ 3ECTION

5.1 Subgrades
3UBGRADESARECLASSIEDONTHEBASISOFTHELABORATORYSOAKED#"2TESTSONSAMPLESCOMPACTEDTO
3(4/4COMPACTION3AMPLESARESOAKEDFORFOURDAYSORUNTILZEROSWELLISRECORDED4HESUBGRADE
STRENGTHFORDESIGNISASSIGNEDTOONEOFSIXSTRENGTHCLASSESREECTINGTHESENSITIVITYOFTHICKNESSDESIGN
TOSUBGRADESTRENGTH4HECLASSESAREDENEDIN4ABLE"

&ORTHEDESIGNOFEARTHANDGRAVELROADS IFNOSUITABLELABORATORYISAVAILABLE THEEXISTINGSUBGRADECAN


be assessed using a DCP at the time of the year that the soil is at its wettest.

Table B.5.1: Subgrade classes

Subgrade Class
Design CBR S2 S3 S4 S5 S6
Range % 3-4 5-8 9 - 14 15 - 29 

.O ALLOWANCE FOR #"2S BELOW  HAS BEEN MADE BECAUSE  FROM BOTH A TECHNICAL AND ECONOMIC
PERSPECTIVE ITWOULDNORMALLYBEINAPPROPRIATETOLAYAPAVEMENTONSOILSOFSUCHPOORBEARINGCAPACITY
&ORSUCHMATERIALS SPECIALTREATMENTISREQUIRED SEE3ECTION$


The use of Class S2 soils as direct support for the pavement should be avoided as much as possible.
7HEREVERPRACTICABLE SUCHRELATIVELYPOORSOILSSHOULDBEEXCAVATEDANDREPLACED ORCOVEREDWITHAN
improved subgrade.

Class S6 covers all subgrade materials having a soaked CBR greater than 30 and which comply with the
PLASTICITYREQUIREMENTSFORNATURALSUBBASE)NSUCHCASES NOSUBBASEISREQUIRED

5.1.1 Specifying the design subgrade class

The CBR results obtained from the subgrade soils testing are used to determine which subgrade class
SHOULDBESPECIEDFORDESIGNPURPOSESINACCORDANCEWITH4ABLE"4HEVARIATIONINRESULTSMAYMAKE
SELECTIONUNCLEAR)NSUCHCASESITISRECOMMENDEDTHAT RSTLY THELABORATORYTESTPROCESSISCHECKEDTO
ENSURE UNIFORMITY TO MINIMISE INHERENT VARIATION ARISING FROM  FOR EXAMPLE  INCONSISTENT DRYING OUT OF
SPECIMENS
3ECONDLY MORESAMPLESSHOULDBETESTEDTOBUILDUPAMORERELIABLEBASISFORSELECTION
0LOTTINGTHESERESULTSASACUMULATIVEDISTRIBUTIONCURVE 3CURVE
INWHICHTHEYAXISISTHEPERCENTAGE
OFSAMPLESLESSTHANAGIVEN#"2VALUE XAXIS
PROVIDESAMETHODOFDETERMININGADESIGN#"2VALUE
&IGURE"


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 31

Figure B.5.1: Illustration of CBR strength cumulative distribution

4HEACTUALSUBGRADE#"2VALUESUSEDFORDESIGNDEPENDSONTHETRAFCCLASSASSHOWNIN4ABLE"&OR
EXAMPLE ASINDICATEDINTHE4ABLE FORADESIGNTRAFCCLASSOF,6THEDESIGN#"2VALUESHOULDBETHE
LOWERTHPERCENTILE IETHEVALUEEXCEEDEDBYOFTHE#"2MEASUREMENTS


4ABLE"$EPENDENCEOFDESIGNSUBGRADEONDESIGNTRAFCCLASS

4RAFCCLASS Design CBR


,6 MESA
Lower 10-percentile
,6AND,6 MESA
Lower 15-percentile
,6AND,6 MESA
30th percentile

5.1.2 Material depth

4HECONCEPTOFnMATERIALDEPTHoISUSEDTODENOTETHEDEPTHBELOWTHENISHEDLEVELOFTHEROADTO
WHICH SOIL CHARACTERISTICS HAVE A SIGNICANT EFFECT ON PAVEMENT BEHAVIOUR AND THROUGHOUT WHICH THE
nominal subgrade strength selected for design should be maintained.

4ABLE"SPECIESTYPICALMATERIALDEPTHSUSEDFORDETERMININGTHEDESIGN#"2OFTHESUBGRADE.OTE
THAT THIS DEPTH MAY BE INSUFCIENT IN CERTAIN SPECIAL CASES WHERE nPROBLEMo SOILS OCCUR 3EE 0ART $ 
3ECTION


Table B.5.3: Material depth by road category

Road Category Material Depth (mm)


DC 7 and DC 8  q 
High volume roads
DC 5 and DC 6 q 
DC 3 and DC 4 800
Low volume roads
DC 1 and DC 2 700

The minimum depths indicated in the Table are not depths to which re-compaction and reworking is
NECESSARILYREQUIRED2ATHER THEYARETHEDEPTHSTOWHICHTHE%NGINEERSHOULDCONRMTHATTHENOMINAL

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 32

SUBGRADESTRENGTHISAVAILABLE)NGENERAL UNNECESSARYWORKINGOFTHESUBGRADESHOULDBEAVOIDEDAND
limited to rolling prior to constructing overlying layers

&ORTHESTRONGERSUBGRADES ESPECIALLY#LASS3ANDHIGHER #"2ANDMORE


THEDEPTHCHECKISTO
ensure that there is no underlying weaker material which could lead to detrimental performance.

)TISRECOMMENDEDTHATTHE$YNAMIC#ONE0ENETROMETER $#0
BEUSEDDURINGCONSTRUCTIONTOMONITOR
the uniformity of subgrade support to the recommended minimum depths given in Table B.5.3.

5.1.3 Improved subgrade layers

There are many advantages to improving the CBR strength of the in situ subgrade to a minimum of
 3UBGRADE #LASS 3
 BY CONSTRUCTING ONE OR MORE IMPROVED LAYERS WHERE NECESSARY )N PRINCIPLE 
WHEREASUFCIENTTHICKNESSOFIMPROVEDSUBGRADEISPLACED THEOVERALLSUBGRADEBEARINGSTRENGTHIS
increased to that of a higher class and the sub-base thickness may be reduced accordingly. This is often
ANECONOMICADVANTAGEASSUBBASEQUALITYMATERIALSAREGENERALLYMOREEXPENSIVETHANLLMATERIALS 
HENCETHEDECISIONWHETHERORNOTTOCONSIDERTHEUSEOFANIMPROVEDSUBGRADELAYER S
WILLGENERALLY
depend on the respective costs of sub-base and improved subgrade materials.

5.1.4 Dealing with poor subgrade soils

Methods of design and treatment for problem soils are described in Part D Section 6.19.

5.2 Pavement Materials


The material code and characteristics of the material types for both paved and unpaved roads are
described in Table B.5.4.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 33

4ABLE"0AVEMENTMATERIALTYPESANDABBREVIATEDNOMINALSPECICATIONS
used in the paved and unpaved catalogue of designs

Code Material BBREVIATED3PECICATIONS

-IN#"2!3(4/4ANDDAYSSOAKING
Max. Swell: 0.2%
G80 Natural gravel
-AX3IZEANDGRADING-AXSIZEMM GRADINGASSPECIED
0)ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4ANDDAYSSOAKING
Max. Swell: 0.2%
G65 Natural gravel
-AX3IZEANDGRADING-AXSIZEMM GRADINGASSPECIED
0)ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4ANDDAYSSOAKING
Max. Swell: 0.2%
G55 Natural gravel
-AX3IZEANDGRADING-AXSIZEMM GRADINGASSPECIED
0)ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4ANDDAYSSOAKING
Max. Swell: 0.2%
G45 Natural gravel
-AX3IZEANDGRADING-AXSIZEMM GRADINGASSPECIED
0)ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4HIGHESTANTICIPATEDMOISTURE
content
G30 Natural gravel -AX3WELL!3(4/4
-AX3IZEANDGRADING-AXSIZEMMORLAYERTHICKNESS
0)ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4HIGHESTANTICIPATEDMOISTURE
content
G25 Natural gravel -AX3WELL!3(4/4
-AX3IZEANDGRADING-AXSIXEMMORLAYERTHICKNESS
0)ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4HIGHESTANTICIPATEDMOISTURE
content
G15 'RAVELSOIL -AX3WELL!3(4/4
-AX3IZEOFLAYERTHICKNESS
0)OR'- ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4HIGHESTANTICIPATEDMOISTURE
content
G7 'RAVELSOIL -AX3WELL!3(4/4
-AX3IZELAYERTHICKNESS
0)OR'- ORASOTHERWISESPECIED MATERIALSPECIC

-IN#"2!3(4/4HIGHESTANTICIPATEDMOISTURE
content
G3 'RAVELSOIL
-AX3WELL.
-AX3IZELAYERTHICKNESS
Note:
4WO ALTERNATIVE MINIMUM LEVELS OF COMPACTION ARE SPECIED 7HERE THE HIGHER DENSITIES CAN BE REALISTICALLY ATTAINED IN
THEELD FROMELDMEASUREMENTSONSIMILARMATERIALSOROTHERESTABLISHEDINFORMATION
THEYSHOULDBESPECIEDBYTHE
Engineer.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 34

5.2.1 Materials requirements for roadbase

WIDERANGEOFMATERIALSINCLUDINGLATERITIC CALCAREOUSANDQUARTZITICGRAVELS RIVERGRAVELSANDOTHER


TRANSPORTEDANDRESIDUALGRAVELS ORGRANULARMATERIALSRESULTINGFROMWEATHERINGOFROCKSCANBEUSED
successfully as road base materials.

Particle size distribution: The grading envelopes to be used for road base are shown in Table B.5.6.
%NVELOPEVARIESDEPENDINGWHETHERTHENOMINALMAXIMUMPARTICLESIZEISMM MMORMM
REQUIREMENTOFVETOTENPERCENTRETAINEDONSUCCESSIVESIEVESMAYBESPECIEDATHIGHERTRAFC 
MESA
TOPREVENTEXCESSIVELOSSINSTABILITY%NVELOPE#EXTENDSTHEUPPERLIMITOFENVELOPE"TOALLOW
THEUSEOFSANDYMATERIALS BUTITSUSEISNOTPERMITTEDINWETCLIMATES%NVELOPE$ISSIMILARTOAGRAVEL
WEARINGCOURSESPECICATION ANDISUSEDFORVERYLOWTRAFCVOLUMES4HEGRADINGISSPECIEDONLYIN
TERMSOFTHEGRADINGMODULUS '-
ANDCANBEUSEDINBOTHWETANDDRYCLIMATES

Table B.5.5: Particle size distribution for natural gravel base

Per cent by mass of total aggregate passing test sieve


Test Sieve Envelope A
size Nominal maximum particle size Envelope B Envelope C
37.5mm 20mm 10mm
50mm 100 100
37.5mm 80-100 100 80-100
20mm 55-95 80-100 100 55-100
10mm 40-80 55-85 60-100 40-100
5mm 30-65 30-65 45-80 30-80
2.36mm 20-50 20-50 35-75 20-70 20-100
1.18mm - - - - -
425m 8-30 12-30 12-45 8-45 8-80
300m - - - - -
75m 5-20 5-20 5-20 5-20 5-30
Envelope D
1.65 < GM < 2.65

Strength and plasticity: 4HE STRENGTH REQUIREMENT VARIES DEPENDING ON THE TRAFC LEVEL AND CLIMATE
AS OUTLINED IN THE #ATALOGUE OF 3TRUCTURES #HAPTER "
 4HE SOAKED #"2 TEST IS USED TO SPECIFY THE
minimum road base material strength.

4HEPLASTICITYREQUIREMENTALSOVARIESDEPENDINGONTHETRAFCLEVELANDCLIMATEASSHOWNIN4ABLES"
AND"MAXIMUMPLASTICITYINDEXOFHASBEENRETAINEDFORHIGHERTRAFCLEVELSANDALSOONWEAKER
SUBGRADES&ORDESIGNSINDRYENVIRONMENTSTHEPLASTICITYMODULUSFOREACHTRAFCANDSUBGRADECLASS
can be increased depending on the crown height and whether unsealed or sealed shoulders are used as
DESCRIBEDIN0ART$ 3ECTIONAND&IGURE$

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 35

Table B.5.6: Plasticity requirements for natural gravel road base materials

4RAFCCLASS -ESAS

LV1 LV2 LV3 LV4 LV5

Subgrade

Property
class4
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0

S2 Ip <12 <9 <6 <6 <6


PM <400 <150 <120 <90 <90
Grading B B
S3 Ip <15 <12 <9 <6 <6
PM <550 <250 <180 <90 <90
Grading C 
B B
S4 Ip Note 
<12 <12 <9 <9
PM <800 <320 <300 <200 <90
Grading D 
B B B
S5 Ip Note 
<15 <12 <12 <9
PM - <400 <350 <250 <150
Grading D 
B B B
S6 Ip Note 
<15 <15 <12 <9
PM - <550 <500 <300 <180
Grading D 
C 
B B
Notes:
1. 'RADINGl#mISNOTPERMITTEDINWETENVIRONMENTSORCLIMATES .
GRADINGl"mISTHEMINIMUMREQUIREMENT
2. Maximum Ip = 8 x GM
3. Grading D is based on the grading modulus 1.65 < GM < 2.65
4. LLBASEMATERIALSARENATURALGRAVELS3UBGRADESARENONEXPANSIVE

Lateritic road base gravels: The requirements for selection and use of lateritic gravels for bases are
SLIGHTLYDIFFERENTTOTHOSEGIVENFOROTHERNATURALGRAVELS4HESEAREPRESENTEDIN4ABLE"MAXIMUM
PLASTICITYINDEXOFHASBEENSPECIEDFORHIGHERTRAFCLEVELSANDWEAKSUBGRADES&ORDESIGNTRAFC
LEVELSGREATERTHANMESA AREQUIREMENTISSETTHATTHELIQUIDLIMITSHOULDBELESSTHAN"ELOWTHIS
TRAFCLEVEL THISREQUIREMENTISRELAXEDTOALIQUIDLIMITOFLESSTHAN7HERESEALEDSHOULDERSOVERONE
METREWIDEARESPECIEDINTHEDESIGN THEMAXIMUMPLASTICITYMODULUSMAYBEINCREASEDBYPERCENT
MINIMUMELDCOMPACTEDDRYDENSITYOF-GMISREQUIREDFORTHESEMATERIALS

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 36

Table B.5.7: Guidelines for the selection of lateritic gravel road base materials

4RAFCCLASS -ESAS

LV1 LV2 LV3 LV4 LV5

Subgrade

Property
class <0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0

Ip <15 <12 <9 <9 <6


S2 PM <400 <150 <150 <120 <90
Grading B B
Ip <18 <15 <12 <9 <6
S3 PM <550 <250 <180 <120 <90
Grading C 
B B
Ip <20 
<15 <15 <9 <9
S4 PM <800 <320 <300 <200 <90
Grading GM 1.6-2.6 B B B
Ip <25 
<18 <15 <12 <9
S5 PM - <400 <350 <250 <150
Grading GM 1.6-2.6 B B B B
Ip <25 
<20 <18 <15 <12
S6 PM - <550 <400 <300 <180
Grading GM 1.6-2.6 B B B

Notes:
1. Maximum Ip = 8 x GM
2. 5NSEALEDSHOULDERSAREASSUMED&URTHERMODICATIONTOTHELIMITSCANBEMADEIFTHESHOULDERSARESEALED
3. 4HECOMPACTIONREQUIREMENTFORTHESOAKED#"2TESTTODENETHESUBGRADECLASSESIS-OD3(4/WITHA
minimum soaking time of 4 days or until zero swell is recorded. This is a relaxation of the soaked CBR requirement for
natural gravel base materials given in the catalogues.

Basic igneous rock (including basaltic and doleritic gravels): These materials occur extensively in
%THIOPIAANDTHEIRMOREWIDESPREADUSECOULDRESULTINSIGNICANTSAVINGSPROVIDEDTHECHARACTERISTICS
of the material are good enough to serve as a road base material.. The following indicative limits can
contribute to successful use of the material in road bases:
-AXIMUMSECONDARYMINERALCONTENTOFPERCENT DETERMINEDFROMPETROGRAPHICANALYSIS

Maximum loss of 12 or 20 per cent after 5 cycles in the sodium or magnesium sulphate soundness
TESTS RESPECTIVELY
Clay index of less than 3 in the dye absorption test;
)NCREASEINMODIEDGLYCOLSOAKED)6FROMTHEWETMODIED)6SHOULDBEUNITS
Durability mill index of less than 125.

)N DRIER CLIMATIC AREAS .


 THE MATERIALS CAN BE USED UNMODIED UP TO A MAXIMUM PLASTICITY INDEX
OF  (OWEVER  IT IS SUGGESTED THAT THE MATERIALS SHOULD NOT BE USED IN WET AREAS UNLESS CHEMICALLY
MODIED4HERISKOFUSINGTHEMATERIALCANBEMINIMISEDIFCONSIDERATIONISGIVENTO
4HEVARIABILITYOFTHEMATERIALDEPOSIT WITHGOODSELECTIONANDCONTROLPROCEDURESINPLACEFORTHE
operation of the pit and on site;
4HEPROVISIONOFGOODDRAINAGECONDITIONS THESEMATERIALSAREPARTICULARLYSENSITIVETOMOISTURE

4HEADEQUACYOFTHEPAVEMENTDESIGN THEUSEOF0AVEMENT#ATALOGUEWITHSEALEDSHOULDERSIS
SUGGESTED

The use of double surface treatments or similar.

%NGINEERSNEEDTOUSECONSIDERABLEJUDGEMENT EXPERIENCEANDINFORMATIONFROMOTHERROADSINTHEAREA
TOUTILISETHESEMATERIALSSUCCESSFULLY2ISKSMUSTBEIDENTIEDANDCONTROLLED

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 37

Cinder gravels: Cinder gravels have been used successfully as road base on experimental sections
CONSTRUCTEDINTHELATES 42, 
&ROMTHESETRIALSITWASCONCLUDEDTHATWITHCAREFULSELECTION 
CINDERGRAVELSCANBEUSEDFORLIGHTLYTRAFCKEDPAVEDROADSINACCORDANCEWITHTHEREQUIREMENTSOFTHE
PAVEMENTDESIGNCHART 4ABLE"

5.2.2 Material requirements for sub-base

Strength requirements:MINIMUM#"2OFISREQUIREDATTHEHIGHESTANTICIPATEDMOISTURECONTENT
WHEN COMPACTED TO THE SPECIED ELD DENSITY  USUALLY A MINIMUM OF  PREFERABLY  WHERE
PRACTICABLE
3(4/4COMPACTION

5NDERCONDITIONSOFGOODDRAINAGEANDWHENTHEWATERTABLEISNOTNEARTHEGROUNDSURFACE THEELD
moisture content under a sealed pavement will be equal to or less than the optimum moisture content
INTHE3(4/4COMPACTIONTEST)NSUCHCONDITIONS THESUBBASEMATERIALSHOULDBETESTEDINTHE
laboratory in an unsaturated state.

)FTHEROADBASEALLOWSWATERTODRAININTOTHELOWERLAYERS ASMAYOCCURWITHUNSEALEDSHOULDERSAND
UNDERCONDITIONSOFPOORSURFACEMAINTENANCEWHERETHEROADBASEISPERVIOUS SATURATIONOFTHESUB
base is likely. In these circumstances the bearing capacity should be determined on samples soaked in
water for a period of four days. The test should be conducted on samples prepared at the density and
MOISTURECONTENTLIKELYTOBEACHIEVEDINTHEELD

Particle size distribution and plasticity requirements:)NORDERTOACHIEVETHEREQUIREDBEARINGCAPACITY 


ANDFORUNIFORMSUPPORTTOBEPROVIDEDTOTHEUPPERPAVEMENT LIMITSONSOILPLASTICITYANDPARTICLESIZE
distribution may be required. Materials which meet the recommendations of Tables B.5.9 and B.5.10 will
usually be found to have adequate bearing capacity.

Table B.5.8: Typical particle size distribution for sub-bases

Per cent by mass of total


Sieve Size (mm)
aggregate passing test sieve
50 100
37.5 q
20 q
5 q
1.18 q
0.3 q
0.075 5 - 25

Table B.5.9: Plasticity characteristics for granular sub-bases

Climate Liquid Limit Plasticity Index Linear Shrinkage


-OISTTROPICALANDWETTROPICAL .
< 35 <6 <3

3EASONALLYWETTROPICAL .
< 45 < 12 <6

RIDANDSEMIARID .
<55 < 20 <10

5.2.3 Material requirements for gravel wearing course

4HESPECICATIONSIDENTIFYTHEMOSTSUITABLEMATERIALSINTERMSOFTWOBASICSOILPARAMETERSq3HRINKAGE
0RODUCT AND 'RADING #OEFCIENT q WHICH ARE DETERMINED FROM PARTICLE SIZE DISTRIBUTION AND LINEAR
shrinkage as shown in Figure B.5.2.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 38

NALTERNATIVETOUSINGLINEARSHRINKAGEANDTHESHRINKAGEPRODUCTISTOUSETHEPLASTICITYINDEXANDTHE
ASSOCIATEDPLASTICITYPRODUCT&ORTHERANGEOFMATERIALSLIKELYTOBEUSEDFORGRAVELWEARINGCOURSE THE
PLASTICITYINDEXCANBEASSUMEDTOBEXLINEARSHRINKAGE4HELINEARSHRINKAGE SHRINKAGEPRODUCT
IS
recommended as it is based on one relatively simple test which has good precision limits in the shrinkage
ranges of acceptable gravel wearing course material.

Figure B.5.2: Material quality zones

The characteristics of materials in each zone are as follows:


 -ATERIALSINTHISAREAGENERALLYPERFORMSATISFACTORILYBUTARENELYGRADEDANDPARTICULARLYPRONE
TOEROSION4HEYSHOULDBEAVOIDEDIFPOSSIBLE ESPECIALLYONSTEEPGRADESANDSECTIONSWITHSTEEP
cross-falls and super-elevations. Roads constructed from these materials require frequent periodic
labour intensive maintenance over short lengths and have high gravel losses due to erosion.
B: These materials generally lack cohesion and are highly susceptible to the formation of loose
MATERIAL RAVELLING
ANDCORRUGATIONS2EGULARMAINTENANCEISNECESSARYIFTHESEMATERIALSAREUSED
and the road roughness is to be restricted to reasonable levels.
# -ATERIALS IN THIS ZONE GENERALLY COMPRISE NE  GAPGRADED GRAVELS LACKING ADEQUATE COHESION 
resulting in ravelling and the production of loose material.
D: Materials with a shrinkage product in excess of 365 tend to be slippery when wet.
% -ATERIALSINTHISZONEPERFORMWELLINGENERAL PROVIDEDTHEOVERSIZEMATERIALISRESTRICTEDTOTHE
recommended limits.

Gravel loss: Gravel loss is the single most important reason why gravel roads are expensive in whole
LIFECOSTTERMSANDOFTENUNSUSTAINABLE ESPECIALLYWHENTRAFCLEVELSINCREASE2EDUCINGGRAVELLOSSBY
selecting better quality gravels or modifying the properties of poorer quality materials is one way of
REDUCINGLONGTERMCOSTS'RAVELLOSSES GRAVELLOSSINMMYEARVPD
AREDETERMINEDINRELATIONTO
THEQUALITYOFTHEGRAVELWEARINGCOURSE 4ABLE"


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 39

Table B.5.10: Typical standardised gravel loss

Material Quality Zone1 Material Quality Typical gravel loss (mm/yr/100vpd)


:ONE Satisfactory 20
Zone B Poor 45
Zone C Poor 45
Zone D Marginal 30
Zone E Good 10
Notes:
1. See Figure B.5.2

4HEGRAVELLOSSESSHOWNIN4ABLE"PROBABLYHOLDONLYFORTHERSTPHASEOFTHEDETERIORATIONCYCLE
LASTINGPOSSIBLYTWOORTHREEYEARS"EYONDTHATPERIOD ASTHEWEARINGCOURSEISREDUCEDINTHICKNESS 
OTHERDEVELOPMENTS SUCHASTHEFORMATIONOFRUTS WILLALSOAFFECTTHELOSSOFGRAVELMATERIAL(OWEVER 
the rates of gravel loss given in the Table can be used as an aid to the planning for regravelling in the
FUTUREMOREACCURATEINDICATIONOFGRAVELLOSSFORAPARTICULARSECTIONOFROADCANBEOBTAINEDFROM
periodic measurement of the gravel layer thickness.

-ATERIALREQUIREMENTSFORGRAVELROADSINRURALAREAS4ABLE"SHOWSTHERECOMMENDEDSPECICATIONS
for materials for unsealed rural roads

4ABLE"2ECOMMENDEDMATERIALSPECICATIONS(1,3) for unsealed rural roads

-AXIMUMSIZE MM
37.5
/VERSIZEINDEX )o
a d5%
3HRINKAGEPRODUCT 3p
B 
 MAXOFPREFERABLE

'RADINGCOEFCIENT 'c
C 
16 - 34
3OAKED#"2 ATPERCENT-OD3(4/
t 15 %
4RETONIMPACTVALUE 

q
a Io  /VERSIZEINDEX PERCENTRETAINEDONMMSIEVE
b Sp = Linear shrinkage x percent passing 0.425 mm sieve
c Gc  0ERCENTAGEPASSINGMMPERCENTAGEPASSINGMM
XPERCENTAGEPASSING
   MM

Notes:
1. 3PECICATIONSSHOULDBEAPPLICABLEafter placement and compaction
2. 4HE'RADING#OEFCIENTAND3HRINKAGE0RODUCTMUSTBEBASEDONACONVENTIONALPARTICLESIZEDISTRIBUTIONDETERMINATION
which must be normalised for 100% passing the 37.5 mm screen.
3. /NLYREPRESENTATIVEMATERIALSAMPLESARETOBETESTED
4. 4HE4RETON)MPACT6ALUE 4)6
LIMITSEXCLUDETHOSEMATERIALSTHATARETOOHARDTOBEBROKENWITHAGRIDROLLER 4)6

ORTOOSOFTTORESISTEXCESSIVECRUSHINGUNDERTRAFC 4)6


Material requirements for gravel roads in urban areas: 4HE SPECICATIONS IN 4ABLE " ARE
RECOMMENDED FOR UNSEALED ROADS IN AREAS WHERE THERE IS A SIGNICANT NUMBER OF DWELLINGS AND LOCAL
BUSINESSES)NCOMPARISONWITHTHELIMITSFORRURALROADS THELIMITSFORTHEOVERSIZEINDEXHAVEBEENREDUCED
to eliminate stones whilst the shrinkage product has been reduced to a maximum of 240 to reduce the
dust as far as practically possible. This lower limit reduces the probability of having unacceptable dust
from about 70% to 40%.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 5 - 40

4ABLE"2ECOMMENDEDMATERIALSPECICATIONSFORUNSEALEDlURBANmROADS

-AXIMUMSIZE MM
37.5
/VERSIZEINDEX )o
0
3HRINKAGEPRODUCT 3p
100 - 240
'RADINGCOEFCIENT 'c
 16 - 34
3OAKED#"2 ATPERCENT-OD3(4/
t 15 %
4RETONIMPACTVALUE 
 q

5.2.4 Material Improvement

/BTAINING MATERIALS THAT COMPLY WITH THE NECESSARY GRADING AND PLASTICITY SPECICATIONS FOR A GRAVEL
WEARINGCOURSECANBEDIFCULT-ANYOFTHENATURALGRAVELSTENDTOBECOARSELYGRADEDANDRELATIVELYNON
plastic and the use of such materials results in very high roughness levels and high rates of gravel loss in
SERVICEAND INTHENALANALYSIS VERYHIGHLIFECYCLECOSTS

)NORDERTOACHIEVESUITABLEWEARINGCOURSEPROPERTIESASUITABLE0ARTICLE3IZE$ISTRIBUTION 03$
CANBE
OBTAINEDBYBREAKINGDOWNOVERSIZEDMATERIALTOAMAXIMUMSIZEOFMMORSMALLERTTERBERGLIMITS
MAY BE MODIED BY GRANULARMECHANICAL STABILISATION BLENDING
 WITH OTHER MATERIALS 4HESE MATERIAL
IMPROVEMENTMEASURESAREDISCUSSEDIN0ART$ 3ECTION

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 41

6. PAVEMENT DESIGN

6.1 $ESIGNTRAFCCLASSES
&ORSTRUCTURALPAVEMENTDESIGN VETRAFCCLASSESHAVEBEENDENEDASSHOWNIN4ABLE")FTHE
ESTIMATEOFCUMULATIVETRAFCISCLOSETOTHEBOUNDARIESOFATRAFCCLASS THENTHEBASICTRAFCDATAAND
FORECASTSSHOULDBEREEVALUATEDANDSENSITIVITYANALYSESCARRIEDOUTTOENSURETHATTHECHOICEOFTRAFC
CLASSISAPPROPRIATE)FTHEREISANYDOUBTABOUTTHEACCURACYOFTHETRAFCESTIMATESTHENEXTHIGHERTRAFC
class should be selected for the design.

4ABLE"4RAFCCLASSESFOREXIBLEPAVEMENTDESIGN

4RAFCRANGE LV1 LV2 LV3 LV4 LV5/T2(1)


MESAS
< 0.01 q q q q

,64ISTHETRANSITIONTRAFCZONEBETWEENLOWVOLUMEANDHIGHVOLUMEROADSWITHTHEFORMERTRAFC
CLASS ,6
APPLYINGTOTHELOWERBOUNDARYOFTHETRAFCRANGEANDTHELATTERTRAFCCLASS 4
APPLYINGTO
the upper boundary.

6.2 Engineered natural surfaces


4HE FOLLOWING DESIGN STANDARDS ARE RECOMMENDED FOR %NGINEERED .ATURAL 3URFACES %.3
 IN THE $#
design class carrying < 25 vpd. The details of the cross-section are given in Chapter B.4 but shown
schematically in Figure B.6.1 for convenience. Further supporting information is given in Section 6.15 of
Part D.

Figure B.6.1: Cross-section details ENS

The crown height of the earth road should be at least 35 cm above the bed of the drain.
7HERETHETOPOGRAPHYALLOWS WIDE SHALLOWLONGITUDINALDRAINAGEFOREARTHROADSAREPREFERRED
4HEYMINIMISEEROSION ANDWILLNOTBLOCKASEASILYASNARROWDITCHES4HEDITCHESGRASSOVERIN
TIME BINDINGTHESOILSURFACEANDFURTHERSLOWINGDOWNTHESPEEDOFWATER BOTHOFWHICHACTTO
prevent or reduce erosion.
The surface of earth roads should be graded and compacted to provide a durable and level
RUNNINGSURFACEFORTRAFCANDTHEROADSURFACESHOULDHAVEAMINIMUMCAMBEROFTOENSURE
water runs off the surface and into the side drains.
REAS WHERE THERE ARE SPECIC PROBLEMS USUALLY DUE TO WATER OR TO THE POOR CONDITION OF THE
SUBGRADE
MAYBETREATEDINISOLATIONBYLOCALISEDREPLACEMENTOFSUBGRADE GRAVELLING INSTALLATION
OFCULVERTS RAISINGTHEROADWAYORBYINSTALLINGOTHERDRAINAGEMEASURES4HISISTHEBASISOFAnSPOT
improvement approach.
7ATERSHOULDBEDRAINEDAWAYFROMTHECARRIAGEWAYSIDEDRAINSBYINSTALLINGLEADOFF MITRE
DRAINS 
TODIVERTTHEOWINTOOPENSPACE

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 42

6.3 Natural gravel roads


GRAVELROADCONSISTSOFAWEARINGCOURSEANDASTRUCTURALLAYER BASE
WHICHCOVERSTHEINSITUMATERIAL
The minimum thickness of the structural layer is maintained in service by providing a wearing course
throughout the design life of the road.

4OACHIEVEADEQUATEEXTERNALDRAINAGE THEROADMUSTALSOBERAISEDABOVETHELEVELOFEXISTINGGROUND
SUCHTHATTHECROWNOFTHEROADISMAINTAINEDATAMINIMUMHEIGHT HMIN
ABOVETHETABLEDRAININVERTS
#ROSSSECTIONSARESHOWNINDETAILIN#HAPTER"ANDSHOWNHERESCHEMATICALLYFORCONVENIENCE &IGURE
"


&IGURE"q4YPICALGRAVELROADCROSSSECTIONINATTERRAIN

The minimum height is dependent on the climate and road design class as shown in Table B.6.2.

Table B.6.2: Required minimum height (hmin) between road crown


and invert level of drain in relation to climate

Climate
Road Class Wet (N < 4) Dry (N > 4)
hmin (mm) hmin (mm)
DC-1 350 250
DC-2 400 450
DC-3 500 300
DC-4 350 400

Gravel roads are divided into two broad categories for design purposes namely major and minor gravel
ROADS'RAVELROADSINCLASSES$#AND$#AREDENEDASMAJORGRAVELROADS MINORGRAVELROADSARE
CLASSES $# AND $#  EXCEPT WHERE THE NUMBER OF HEAVY VEHICLES EXCEEDS ABOUT  PER DAY -AJOR
GRAVELROADSAREENGINEEREDTOAHIGHERSPECICATION

6.3.1 Major gravel roads

For major gravel roads the approach is as follows:


The sub-grade should be prepared in the same way as for a low volume sealed road.
It is assumed that the wearing course will be replaced at intervals related to the expected annual
GRAVELLOSSANDBEFORETHESTRUCTURALLAYERISEXPOSEDTOTRAFCANDITSELFBEGINSTOWEARAWAY
The geometry and drainage are upgraded to acceptable minimum levels during construction.
4HISMAYREQUIRETHEINTRODUCTIONOFALLLAYERBETWEENTHECOMPACTEDINSITUSUBGRADEANDTHE
wearing course.

Major gravel roads are likely to incur high maintenance costs in some circumstances namely;
When the quality of the gravel is poor.
Where no sources of gravel are available within a reasonable haul distance.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 43

/NROADGRADIENTSGREATERTHANABOUT
In areas of high and intense rainfall.

)NTHESECIRCUMSTANCESSPOTIMPROVEMENTSWILLALMOSTCERTAINLYBEJUSTIED AND INSOMECASES ITMAY


prove to be more economical to build a fully paved road at the outset.
The structural design procedure for major gravel roads: The design procedure consists of the following
steps:
$ETERMINETHETRAFCVOLUMEANDTRAFCLOADING 3ECTION"

$ETERMINETHESTRENGTHOFTHESUBGRADEATTHEAPPROPRIATEMOISTURECONDITION 3ECTION"

%STABLISHTHEQUALITYOFTHEGRAVELTHATISTOBEUSED 3ECTION"
)FONLYVERYPOORGRAVELIS
AVAILABLE BLENDINGWITHANOTHERGRAVELORSOILTOIMPROVEITSPROPERTIESMAYBEANOPTION 3ECTION
"

Determine the thickness of gravel base that is necessary to avoid excessive compressive stresses
INTHESUBGRADEFROM4ABLES" A
 B
AND C

Calculate the thickness of the wearing course based on the expected rate of gravel loss and a
realistic choice of the frequency of re-gravelling.

Table B.6.3 (a): Gravel base thickness for major gravel roads strong gravel (G45)

Subgrade 4RAFC#LASSES MESAS

Strength Class LV1 LV2 LV3 LV4 LV5


CBR (%) (<0.01) (0.01-0.1) (0.1-0.3) (0.3-0.5) (0.5-1.0)
3 
175 225 250 300 350
3 
150 200 225 250 300
3 
100 150 200 200 250
3 
100 125 150 175 200

Table B.6.3 (b): Gravel base thickness for major gravel roads medium gravel (G30)

Subgrade 4RAFC#LASSES MESAS

Strength Class LV1 LV2 LV3 LV4 LV5


CBR (%) (<0.01) (0.01-0.1) (0.1-0.3) (0.3-0.5) (0.5-1.0)
3 
175 250 290 325 370
3 
150 200 250 275 325
3 
125 175 200 220 275
3 
100 100 150 175 200

Table B.6.3 (c): Gravel base thickness for major gravel roads weak gravel (G15)

Subgrade 4RAFC#LASSES MESAS

Strength Class LV1 LV2 LV3 LV4 LV5


CBR (%) (<0.01) (0.01-0.1) (0.1-0.3) (0.3-0.5) (0.5-1.0)
3 
225 325 375 . .
3 
200 250 325 350 .
3 
150 225 275 300 .
3 
 
  
 
 
.
Note:
1. This is the additional depth of compacted sub-grade material

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 44

The following points should be noted:


The thicknesses required increases considerably if the gravel is weak hence stronger gravels should
generally be used if they are available at reasonable cost.
/N RELATIVELY WEAK SUBGRADES 3 AND 3
 THE USE OF STRONG GRAVELS '
 SHOULD BE AVOIDED
BECAUSEOFTHEPOORnBALANCEoOFSUCHPAVEMENTS)NSTEAD THEUSEOFANIMPROVEDSUBGRADELAYER
SHOULDBECONSIDERED 3ECTION"

7HERE THE AVAILABLE GRAVEL IS NOT HOMOGENEOUS  IT WILL BE NECESSARY TO SUBSTITUTE A PARTICULAR
class of gravel with one or more different classes of gravel of appropriate thickness. The following
conversion factors may be used for this purpose.
G45 = 1.5 x G15
G30 = 1.3 x G15
4HUS AMMLAYEROF'MATERIALCOULDBESUBSTITUTEDWITHAMMLAYEROF'MATERIAL

&OREFFECTIVECOMPACTIONOFTHEGRAVELLAYER ITISNECESSARYTORESTRICTTHELOOSETHICKNESSOFGRAVELTOA
MAXIMUMLIFTOFABOUTMM4HUS ANYOFTHEGRAVELLAYERSTHATREQUIREACOMPACTEDTHICKNESSOFMORE
than 150 mm must be compacted in more than one 200 mm lift.

Determination of wearing course thickness: The wearing course thickness depends on the annual gravel
loss and the number of years between re-gravelling operations. The predicted annual gravel loss is given
in Table B.6.4.

Table B.6.4: Typical gravel loss

Typical gravel loss (mm/


Material Quality Zone(1) Description of Material Quality
yr/100vpd)
:ONE Satisfactory 20
Zone B Poor 45
Zone C Poor 45
Zone D Marginal 30
Zone E Good 10
Note:
1. See Figure B.5.2

4HERATESOFGRAVELLOSSINCREASESIGNICANTLYONGRADIENTSGREATERTHANABOUTANDINAREASOFHIGHAND
INTENSERAINFALL/NSOMEGRADIENTS THEINCREASECOULDBEGREATERTHANDEPENDINGONTHESTEEPNESS
of the gradient and material quality. Spot improvements should be considered on these sections.

2EGRAVELLINGSHOULDTAKEPLACEBEFORETHESUBBASEISEXPOSED4HEREGRAVELLINGFREQUENCY 2 ISTYPICALLY
INTHERANGEYEARS4HISDECREASESCONSIDERABLYIFPOORQUALITYGRAVELSHAVETOBEUSED&OREXAMPLE 
IFTHEGRAVELQUALITYISINZONES"OR# THELOSSRATEWILLBEMMPERYEARPERVPD4HEREFOREACLASS
DC4 gravel road carrying 200vpd will lose 90mm per year and require re-gravelling every two years

The wearing course thickness = R x GL


R = regravelling frequency in years
GL = annual gravel loss.

6.3.2 Minor gravel roads

The approach to the design of minor gravel roads is as follows:


4HEDESIGNCHART 4ABLE"
ISBASEDONTHE$4 NOTTHECUMULATIVEESAS
OFTHEROADAND
ASSUMESTHETRAFCINCLUDESAPPROXIMATELYOFVEHICLESOFCLASSESANDABOVE ASDENEDIN
4ABLE"

The subgrade materials need not necessarily comply with the requirements of a low volume
sealed road;
NOMINALWEARINGCOURSETHICKNESSOFMMOF'ISASSUMEDFORALLROADCLASSESANDSUB
GRADECONDITIONSWITHTHESUBBASETHICKNESSBEINGINUENCEDBYTHESUBGRADECLASS

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 45

$RAINAGE  BUT NOT NECESSARILY GEOMETRY  IS UPGRADED TO ACCEPTABLE MINIMUM LEVELS DURING
CONSTRUCTIONSFOR#LASS$#AND$#ROADS THISCANBEACHIEVEDBYBUILDINGUPTHEFORMATION
to an appropriate height to achieve the hmin requirements given in Table B.6.2.
The recommended sub-base thicknesses and wearing course material strengths for different sub-
GRADEANDTRAFCCONDITIONSARESHOWNIN4ABLE"

Table B.6.5: Design Chart for minor gravel roads

4RAFC#LASSES $4

Subgrade Strength
Class CBR (%) DC1/DC2(1)
(< 75)
150 WC
3 

' 

33 
150 WC
3 
Earth Road
Notes:
1. )FMORETHANHEAVYVEHICLESPERDAY DESIGNASAMAJORGRAVELROAD
2. If a G30 material is available the thickness can be reduced to 150 mm

6.4 Surfacing options and design standards for paved roads


The types of surfacing options and a rational procedure for selecting appropriate surface options is
CONTAINEDIN0ART$ #HAPTER ALONGWITHTHEADVANTAGESANDPOTENTIALCONCERNSREGARDINGEACHOPTION
3OMESURFACEOPTIONSARENOTAPPROPRIATEFORTHEHIGHERTRAFCCATEGORIESANDAREMARKEDACCORDINGLY

6.4.1 Bituminous surfaced roads

4HE DESIGN STANDARDS FOR PAVED ROADS WITH A BITUMINOUS SURFACE ASSUME A EXIBLE PAVEMENT WITH A
GRANULARBASESUBBASE4ABLE"SHOWSTHEMATERIALTYPESFORTHEVARIOUSSTRUCTURALLAYERSUSEDINTHE
CATALOGUES&ORSUBBASES 'AND'MATERIALSAREBOTHSUITABLEBUT'ISPREFERRED

The design charts for roads with bituminous road surfaces are shown in Tables B.6.6 and B.6.7. The use
of the charts is described as follows.

Climatic zones N < 4


A
 7HERETHETOTALSEALEDSURFACEISMORLESS USE0AVEMENT$ESIGN#HART 4ABLE"
.OROAD
base materials adjustments are allowed.
B
 7HERETHETOTALSEALEDSURFACEISMORMORE USE0AVEMENT$ESIGN#HART 4ABLE"
4HELIMIT
on the plasticity modulus of the road base may be increased by 20 per cent.
C
 7HERETHETOTALSEALEDSURFACEISLESSTHANMBUTTHEPAVEMENTISONANEMBANKMENTINEXCESSOF
MINHEIGHT USE0AVEMENT$ESIGN#HART 4ABLE"
4HELIMITONTHEPLASTICITYMODULUSOF
the road base may be increased by 20 per cent.
D
 )FTHEENGINEERDEEMSTHATOTHERRISKFACTORS EGPOORMAINTENANCEANDORCONSTRUCTIONQUALITY
ARE
TOOHIGH THEN0AVEMENT$ESIGN#HARTSHOULDBEUSED

Climatic zones N > 4


5SE0AVEMENT$ESIGN#HART 4ABLE"

A
 7HERETHETOTALSEALEDSURFACEISLESSTHANMETRES THELIMITONTHEPLASTICITYMODULUSOFTHEROAD
base may be increased by 40%.
B
 Where the total sealed surface is over 8 metres and when the pavement is on an embankment in
EXCESSOFMETRESINHEIGHT THEPLASTICITYMODULUSOFTHEROADBASEMAYBEINCREASEDBYUPTO
40% and the plasticity index by 3 units.

/NCETHEQUALITYOFTHEAVAILABLEMATERIALSANDHAULDISTANCESAREKNOWN THEOWCHARTSHOWNIN&IGURE
D.6.22 of Part D and the design charts can be used to review the most economical cross-section and
PAVEMENT THIS INVOLVES ASSESSMENT OF DESIGN TRAFC CLASS  DESIGN PERIOD  CROSSSECTION AND OTHER
environmental and design considerations.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 46

7HENTHEPROJECTISLOCATEDCLOSETOTHEBORDERBETWEENTHETWOCLIMATICZONES THELOWER.VALUESHOULD
be used to reduce risks.

7HENTHEDESIGNISCLOSETOTHEBORDERLINEBETWEENTWOTRAFCDESIGNCLASSES ANDINTHEABSENCEOFMORE
RELIABLEDATA THENEXTHIGHESTDESIGNCLASSSHOULDBEUSED

It may be more economical to use a wider cross-section in the seasonal tropical and wet climate zone and
then use Pavement Design Chart 2 rather than to design a narrow cross-section and a pavement using
Pavement Design Chart 1.

4HEDESIGNCHARTSDONOTCATERFORWEAKSUBGRADES #"2
ANDOTHERPROBLEMSOILS$ESIGNGUIDANCE
FORTHESECONDITIONSISGIVENIN0ART$ 3ECTION

Table B.6.6: Bituminous Pavement Design Chart 1

LV1 LV2 LV3 LV4 LV5


SG CBR
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
150 G65 150 G65 150 G65 175 G80 200 G80
3 
150 G15 125 G30 150 G30 175 G30 175G30
130 G15 175 G15 175 G15 200 G15
125 G65 150 G65 150 G65 175 G65 200 G80
3 
150 G15 100 G30 150 G30 150 G30 150 G30
100 G15 150 G15 150 G15 150 G15
175 G45 150 G65 150 G65 175 G65 200 G80
3 

120G30 200 G30 200 G30 200 G30


175 G45 125 G65 175 G65 175 G65 175 G80
3 

125 G30 150 G30 150 G30 150 G30


3 
150 G45 150G65 175 G65 175 G65 200 G80

Table B.6.7: Bituminous Pavement Design Chart 2

LV1 LV2 LV3 LV4 LV5


SG CBR
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
150 G45 150 G65 150 G80 175 G80 200 G80
3 
150 G15 120 G30 150 G30 150 G30 175 G30
120 G15 150 G15 150 G15 175 G15
125 G45 150 G55 175 G65 200 G65 200 G65
3 

125 G15 150 G30 175 G30 200 G30 250 G30
150 G45 150 G45 150 G55 175 G55 175 G65
3 

100 G30 150 G30 175 G30 200 G30


3 
150 G45 175 G55 175 G55 175 G55 175 G65
3 
150 G45 150 G45 150 G55 150 G55 175 G65

6.4.2 Non bituminous surfaced roads

4ABLE"LISTSTHENONBITUMINOUSPAVEMENT ."0
OPTIONSWITHTHEIRRESPECTIVEDESIGNCHARTS

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 47

Table B.6.8: Non-bituminous pavement surfacing options

NBP Option Code Ref. Table


Water-bound and Dry-bound Macadams WBM and DBM B.6.10
Hand-Packed Stone HPS B.6.11
Stone Setts or Pav SSP and MSSP B.6.12
#OBBLESTONE$RESSED3TONE #3 $3-#3 -$3 B.6.12
Fired Clay Brick #" -#" B.6.12
Non reinforced Concrete NRC B.6.13
Ultra-thin Reinforced Concrete UTRCP B.6.14

)N4ABLES"TO" UNBOUNDGRAVELMATERIALISUSEDFORCAPPING SUBBASEANDROADBASE)NMANY


CASESTHESPECICATIONSFORTHESTRENGTHOFTHESEMATERIALSISEXIBLEAND DEPENDINGONTHEMATERIALS
AVAILABLE SUBSTITUTIONSCANBEMADE)TISINDICATEDINTHE4ABLESWHERESUBSTITUTIONSAREALLOWEDAND
WHERETHEYARERESTRICTED4ABLE"DENESTHEALLOWABLESUBSTITUTIONS4ABLE"ISUSEDBYSIMPLY
taking the ratio of thicknesses of the material to be used and the material designated in the thickness
DESIGNSIN4ABLES"TO"ANDSCALINGTHETHICKNESSGIVENINTHE4ABLESAPPROPRIATELY&OREXAMPLE 
if the thickness of a G45 material is given as 150mm in the Tables and a G80 material was more readily
available the thickness required becomes:
XMM

Table B.6.9: Substitution of pavement layer material

Material Material CBR Required thickness


Designation (%) (mm)
G15 15 100
G30 30 90
G45 45 80
G65 65 70
G80 80 65

Water-bound and Dry-bound Macadam (WBM and DBM)


-ACADAMLAYERCONSISTSOFASTONESKELETONOFSINGLESIZEDCOARSEAGGREGATEINWHICHTHEVOIDSARELLED
WITHNERMATERIAL4HESTONESKELETON BECAUSEITISASINGLESIZELARGEMATERIAL CONTAINSCONSIDERABLE
VOIDS WHICH ARE LLED BY NE AGGREGATE WHICH IS WASHED OR lSLUSHEDm INTO THE COARSE SKELETON WITH
WATER$RYBOUNDMACADAMISASIMILARTECHNIQUETOTHEORIGINAL7"- HOWEVERINSTEADOFWATERAND
DEADWEIGHTCOMPACTIONBEINGUSEDINTHECONSOLIDATIONOFNEMATERIAL ASMALLVIBRATINGROLLERISUSED
7"-OR$"-ARECOMMONLYUSEDASLAYERSWITHINASEALEDEXIBLEPAVEMENT BUTINTHEAPPROPRIATE
circumstances may be used as an unsealed option with a suitably cohesive material being used as the
NESCOMPONENT4HE7"-OR$"-MAYBECONSTRUCTEDASALOWCOST INITIALSURFACETOBELATERSEALED
and upgraded in a stage construction strategy.

WBM is suitable for labour based construction and should provide a relatively high quality surface layer
SIMILARTOAGOODQUALITYNATURALGRAVELSURFACE(OWEVER LIKEGRAVEL ITISWORNAWAYBYTRAFCANDRAINFALL
and therefore requires similar maintenance.

The structural designs for WBM are similar to those required for a gravel road as shown in Table B.6.10
WITH THE 7"- ITSELF ACTING AS THE WEARING COURSE  CAPPING LAYERS AND A SUBBASE ARE REQUIRED AS
indicated but thicknesses can be reduced if stronger material is available.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 48

Table B.6.10: Thickness designs for WBM pavements

LV1 LV2 LV3 LV4 LV5


SG CBR
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
150 WBM 150 WBM 150 WBM
3 
150 G30 150 G30 175 G20 . .
150 G15 200 G15
150 WBM 150 WBM 150 WBM
3 
125 G30 125 G30 150 G30 . .
100 G15 150 G15
150 WBM 150 WBM 150 WBM
3 
. .
100 G30 150 G30 200 G30
150 WBM 150 WBM 150 WBM
3 
. .
./4% ./4% ./4%
150 WBM 150 WBM 150 WBM
3 
. .
./4% ./4% ./4%
Notes:
1. The capping layer of G15 material and the subbase layer of G30 material can be reduced in thickness if stronger
MATERIALISAVAILABLE 4ABLE"

2. /NSUBGRADE THEMATERIALSHOULDBESCARIEDANDRECOMPACTEDTOENSURETHEDEPTHOFMATERIALOFINSITU#"2
>15% is in agreement with the recommendations in Figure D.6.7 and Table D.6.7.

Hand-Packed Stone (HPS)


(03PAVINGCONSISTSOFALAYEROFLARGEBROKENSTONEPIECES TYPICALLYTOMMTHICK
TIGHTLYPACKED
together and wedged in place with smaller stone chips rammed by hand into the joints using hammers
ANDSTEELRODS4HEREMAININGVOIDSARELLEDWITHSANDORGRAVELDEGREEOFINTERLOCKISACHIEVEDAND
has been assumed in the designs shown in Table B.6.11. The structures also require a capping layer when
the subgrade is weak and a conventional sub-base of G30 material or stronger.

4HE (03 IS NORMALLY BEDDED ON A THIN LAYER OF SAND 3",
 N EDGE RESTRAINT OR KERB CONSTRUCTED  FOR
EXAMPLE OFLARGEORMORTAREDSTONESIMPROVESDURABILITYANDLATERALSTABILITY

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 49

Table B.6.11: Thicknesses designs for Hand Packed Stone (HPS) pavement (mm)

LV1 LV2 LV3 LV4 LV5


SG CBR
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
150HPS 200 HPS 200 HPS 250 HPS
50 SBL 50 SBL 50 SBL 50 SBL
3 
.
175 G30 125 G30 150 G30 150 G30
150 G15 200 G15 200 G15
150 HPS 200 HPS 200 HPS 250 HPS
50 SBL 50 SBL 50 SBL 50 SBL
3 
.
125 G30 200 G30 150 G30 150 G30
150 G15 150 G15
150 HPS 200 HPS 200 HPS 250 HPS
3 
50 SBL 50 SBL 50 SBL 50 SBL .
100 G30 150 G30 200 G30 200 G30
150 HPS 200 HPS 200 HPS 250 HPS
3 
50 SBL 50 SBL 50 SBL 50 SBL .
./4% ./4% ./4% ./4%
150 HPS 200 HPS 200 HPS 250 HPS
3 
50 SBL 50 SBL 50 SBL 50 SBL .
./4% ./4% ./4% ./4%
Notes:
1. The capping layer of G15 material and the subbase layer of G30 material can be reduced in thickness if stronger
MATERIALISAVAILABLE 4ABLE"

2. /NSUBGRADES THEMATERIALSHOULDBESCARIEDANDRECOMPACTEDTOENSURETHEDEPTHOFMATERIALOFINSITU#"2
>15% is in agreement with the recommendations in Table B.5.3

Stone Sett or Pav Pavements (SSP or MSSP).


3TONESETTSURFACINGOR0AVCONSISTSOFALAYEROFROUGHLYCUBIC MM
STONESETTSLAIDONABEDOF
SANDORNEAGGREGATEWITHINMORTAREDSTONEORCONCRETEEDGERESTRAINTS4HEINDIVIDUALSTONESSHOULD
have at least one face that is fairly smooth to be the upper or surface face when placed. Each stone sett
ISADJUSTEDWITHASMALL MASONmS
HAMMERANDTHENTAPPEDINTOPOSITIONTOTHELEVELOFTHESURROUNDING
STONES 3AND OR NE AGGREGATE IS BRUSHED INTO THE SPACES BETWEEN THE STONES AND THE LAYER IS THEN
compacted with a roller. Suitable structural designs are shown in Table B.6.12.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 50

Table B.6.12: Thicknesses designs for various discrete element surfacings (mm)

LV1 LV2 LV3 LV4 LV5


SG CBR
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
100 SSP 100 SSP 100 SSP 100 SSP 100 SSP
25 SBL 25 SBL 25 SBL 25 SBL 25 SBL
3 
100 G65 150 G80 150 G80 150 G80 150 G80
100 G30 150 G30 150 G30 175 G30 200 G30
100 G15 175 G15 175 G15 200 G15 200 G15
100 SSP 100 SSP 100 SSP 100 SSP 100 SSP
25 SBL 25 SBL 25 SBL 25 SBL 25 SBL
3 
125 G65 125 G80 125 G80 150 G80 150 G80
100 G30 125 G30 125 G30 150 G30 175 G30
150 G15 150 G15 150 G15 175 G15
100 SSP 100 SSP 100 SSP 100 SSP 100 SSP
25 SBL 25 SBL 25 SBL 25 SBL 25 SBL
3 

150 G65 150 G80 150 G80 150 G80 175 G80
150 G30 200 G30 200 G30 225 G30
100 SSP 100 SSP 100 SSP 100 SSP 100 SSP
25 SBL 25 SBL 25 SBL 25 SBL 25 SBL
3 

125 G65 125 G80 150 G80 150 G80 150 G80
125 G30 125 G30 125 G30 150 G30
100 SSP 100 SSP 100 SSP 100 SSP 100 SSP
25 SBL 25 SBL 25 SBL 25 SBL 25 SBL
3 

125 G65 150 G80 150 G80 '"/ 175 G80


./4% ./4% ./4% ./4% ./4%
Notes:
1. The capping layer of G15 material and the subbase layer of G30 material can be reduced in thickness if stronger
MATERIALISAVAILABLE 4ABLE"

2. The capping layer can be G10 provided it is laid 7% thicker


3. 4HEROADBASELAYERS 'AND'
MUSTNOTBEWEAKER
4. The subbase layers can be material stronger than G30 and laid to reduced thickness as shown in Table B.6.9
5. /NSUBGRADES THEMATERIALSHOULDBESCARIEDANDRECOMPACTEDTOENSURETHEDEPTHOFMATERIALOFINSITU#"2
>15% is in agreement with the recommendations in Table B.5.3.

Cobblestone or Dressed Stone Pavement (CS, DS, MCS or MDS)


Cobble or Dressed Stone surfacing consists of a layer of roughly rectangular dressed stone laid on a bed
OFSANDORNEAGGREGATEWITHINMORTAREDSTONEORCONCRETEEDGERESTRAINTS4HEINDIVIDUALSTONESSHOULD
HAVEATLEASTONEFACETHATISFAIRLYSMOOTH TOBETHEUPPERORSURFACEFACEWHENPLACED%ACHSTONEIS
ADJUSTEDWITHASMALL MASONmS
HAMMERANDTHENTAPPEDINTOPOSITIONTOTHELEVELOFTHESURROUNDING
STONES 3AND OR NE AGGREGATES IS BRUSHED INTO THE SPACES BETWEEN THE STONES AND THE LAYER THEN
compacted with a roller. Cobble stones are generally 150 mm thick and dressed stones generally 150-
200mm thick. These options are suited to homogeneous rock types that have inherent orthogonal stress
PATTERNS SUCHASGRANITE
THATALLOWFOREASYBREAKOFTHEFRESHROCKINTOTHEREQUIREDSHAPESBYLABOUR
based means.

The thickness designs are given in Table B.6.12 except that the thickness of the cobblestone is generally
150mm instead of 100mm shown in the Table.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 51

Fired Clay Brick Pavement


&IRED#LAY"RICKSARETHEPRODUCTOFRINGMOLDEDBLOCKSOFSILTYCLAY4HESURFACINGCONSISTSOFALAYEROF
EDGEONENGINEERINGQUALITYBRICKSWITHINMORTARBEDDEDANDJOINTEDEDGERESTRAINTS ORKERBS ONEACH
side of the pavement. The thickness designs are as shown in Table B.6.12 for LV1 and LV2. Fired clay brick
SURFACINGSARENOTSUITABLEFORTRAFCCLASSESABOVE,6

Mortared options
)NSOMECIRCUMSTANCES EGONSLOPESINHIGHRAINFALLAREASANDVOLUMESUSCEPTIBLESUBGRADE
ITMAYBE
ADVANTAGEOUSTOUSEMORTAREDOPTIONS4HISCANBEDONEWITH(ANDPACKED3TONE 3TONE3ETTS OR0AV

#OBBLESTONE OR$RESSED3TONE
AND&IRED#LAY"RICKPAVEMENTS4HECONSTRUCTIONPROCEDUREISLARGELY
the same as for the un-mortared options except that cement mortar is used instead of sand for bedding
ANDJOINTLLING4HEBEHAVIOUROFMORTAREDPAVEMENTSISDIFFERENTTOTHATOFSANDBEDDEDPAVEMENTS
ANDISMOREANALOGOUSTOARIGIDPAVEMENTTHANAEXIBLEONE4HEREIS HOWEVER LITTLEFORMALGUIDANCE
ONMORTAREDOPTION ALTHOUGHEMPIRICALEVIDENCEINDICATESTHATINTERBLOCKCRACKINGMAYOCCUR&ORTHIS
REASONTHEOPTIONISCURRENTLYONLYRECOMMENDEDFORTHELIGHTESTTRAFCDIVISIONSUPTO,6 4ABLES"

until further locally relevant evidence is available.

Non Reinforced Concrete (NRC)


The non-reinforced cement concrete option for LVRs involves casting slabs of 4.0 to 5.0 metres in length
BETWEENFORMWORKWITHLOADTRANSFERDOWELSBETWEENTHEM)NSOMECASES WHERECONTINUITYOFTRAFC
DEMANDSIT THESESLABSMAYBEHALFCARRIAGEWAYWIDTH

Table B.6.13: Thicknesses (mm) - Non-Reinforced Concrete Pavement (NRC)

LV1 LV2 LV3 LV4 LV5


SG CBR
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
160 NRC 170 NRC 175 NRC 180 NRC 190 NRC
3 

150 G30 150 G30 150 G30 150 G30 150 G30
150 NRC 160 NRC 165 NRC 170 NRC 180 NRC
3 

125 G30 125 G30 125 G30 125 G30 125 G30
150 NRC 150 NRC 160 NRC 170 NRC 180 NRC
3 

100 G30 100 G30 100 G30 100 G30 100 G30
150 NRC 150 NRC 160 NRC 170 NRC 180 NRC
3 

100 G30 100 G30 100 G30 100 G30 100 G30
3 
150 NRC 150 NRC 160 NRC 170 NRC 180 NRC
Notes:
1. Cube strength = 30 MPa at 28 days
2. /NSUBGRADES THEMATERIALSHOULDBESCARIEDANDRECOMPACTEDTOENSURETHEDEPTHOFMATERIALOFINSITU#"2
>30% is in agreement with the recommendations in Table B.5.3

Ultra-thin Reinforced Concrete Pavement (UTRCP)


N5LTRATHIN2EINFORCED#ONCRETE0AVEMENT 542#0
OPTIONHASBEENDEVELOPEDIN3OUTHFRICAFORA
LOWMAINTENANCESURFACINGSUITABLEFOR,62STHIN MM
LAYEROFREINFORCEDCONCRETEISUSEDASARIGID
STRUCTURALSURFACINGOVERAGOODSUBBASELAYERCOMPRISINGWELLCOMPACTEDGOODQUALITYMATERIAL THE
top 150mm of which should have an effective CBR of 80%. The pavement layers below a UTRCP slab
MUSTCONTRIBUTESIGNICANTLYTOTHESTRENGTHOFTHEPAVEMENTASAWHOLE

It should be emphasised that the formal design approach for this option is still under development and
that its use within an Ethiopian LVR road environment should be undertaken with caution.
REASWHERETHEUSEOF542#0CANBECONSIDEREDINCLUDE
3URFACINGOFANEWROADORTHEREHABILITATIONUPGRADINGOFANEXISTINGROAD
LLTRAFCANDROADCLASSESFROMLOWVOLUMEURBANSTREETSTOINLAYS TOnPROVINCIALoROADSWHERE
TYPICALTRAFCVOLUMESAREBELOWVEHICLESPERDAYWITHLESSTHANHEAVYVEHICLES ATTHIS
STAGE


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 6 - 52

REASOFSTEEPGRADESANDSTOPSTARTHEAVYTRAFC
REASWHEREREGULARMAINTENANCEISUNLIKELY

The concrete is only 50mm thick and therefore tolerances are critical. The success of the UTRCP process is
THEREFOREDEPENDENTONATTENTIONTODETAIL4HISAPPLIESNOTONLYTOTHECONCRETELAYER CONCRETESTRENGTH 
THICKNESS PLACING CURING
BUTALSOTOTHEPLACING SUPPORTINGANDJOININGOFTHESTEELMESHPANELS AS
well as the tolerances of the layer supporting the UTRCP. The need for meticulous monitoring and control
during construction cannot be over-emphasised. Competent site staff must be intensively involved in all
the processes associated with and control of all the construction activities.

Table B.6.14: Ultra-Thin Reinforced Concrete Pavement (UTRCP) Design

4RAFC(2)
SG CBR%
Low Medium High
50 RC 
50 RC 50 RC
3 
150 G80 150 G80 150 G80
200 G30 250 G30 350 G30
50 RC 50 RC 50 RC
3 
150 G80 150 G80 150 G80
125 G30 150 G30 200 G30
50 RC 50 RC
50 RC
3 
150 G80 150 G80
150 G80
100G30 150 G30
50 RC 50 RC 50 RC
3 

100 G80 125 G80 150 G80


50 RC 50 RC 50 RC
3 

75 G80 100 G80 100 G80


Notes:
1. Concrete must have a 28-day cube strength of 30MPa
2. 4HECURRENTLYSUGGESTEDTRAFCDIVISIONSARE
, K.WHEELLOADDIVISIONSUGGESTEDFORURBANSTREETS
- K.WHEELLOADDIVISIONFORBUSROUTES AND
( K.WHEELLOADDIVISIONFORPROVINCIALROADSCARRYINGUPTOVPD HEAVY

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 53

7. DRAINAGE AND EROSION CONTROL

4HEMAXIMUMWATEROWINAWATERCOURSECANBEESTIMATEDUSINGTHEFOLLOWINGMETHODS
$IRECTOBSERVATIONOFTHESIZEOFWATERCOURSE EROSIONANDDEBRISONTHEBANKS HISTORYANDLOCAL
knowledge;
The Rational Method.
4HE3#3METHOD 533OILS#ONSERVATION3ERVICES 42

COMBINATIONOFTHESEMETHODSSHOULDBEUSEDTOPROVIDETHEMAXIMUMLEVELOFRELIABILITY

7.1 Size of watercourse


7ATERCOURSESENLARGETOASIZESUFCIENTTOACCOMMODATETHEMAXIMUMWATEROW4HECROSSSECTIONAL
area of the water course is measured and a cross-sectional area of apertures of the structure provided that
ISEQUALTOTHATOFTHEWATERCOURSE)FTHERETURNPERIODOFTHEMAXIMUMOWISMUCHLONGERTHANTHATFOR
WHICHTHESTRUCTUREISBEINGDESIGNED THETYPICALHIGHWATERLEVELCANBEESTIMATEDFROMLATERALEROSION
on the banks or debris caught in the branches of trees. The cross-sectional area of the water course to
this level is calculated and a structure provided with cross-sectional area of apertures equal to this area.
&UTUREHIGHWATERLEVELSCANALSOBEESTIMATEDFROMRECORDEDHISTORY INCLUDINGMEASUREMENTSTAKENIN
the watercourse or from the recollections of local residents.

7.2 The Rational Method


4HEOWOFWATERINACHANNEL Q ISCALCULATEDFROMTHEFOLLOWINGEQUATION

Q  X#X)X MS
 Equation B.7.1

Where:
#  THECATCHMENTRUNOFFCOEFCIENT
)  THEINTENSITYOFTHERAINFALL MMHOUR

  THEAREAOFTHECATCHMENT KM2

7.2.1 #ATCHMENTRUNOFFCOEFCIENT #

C is obtained from Table B.7.1 and Table B.7.2.

4ABLE"2UNOFFCOEFCIENT(UMIDCATCHMENT

Soil Permeability
Average
Ground Slope Very low Low Medium High
(rock & hard clay) (clay loam) (sandy loam) (sand & gravel)
Flat 0-1% 0.55 0.40 0.20 0.05
Gentle 1-4% 0.75 0.55 0.35 0.20
Rolling 4-10% 0.85 0.65 0.45 0.30
Steep >10% 0.95 0.75 0.55 0.40

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 54

4ABLE"2UNOFFCOEFCIENT3EMIARIDCATCHMENT

Soil Permeability
Average
Ground Slope Very low Low Medium High
(rock & hard clay) (clay loam) (sandy loam) (sand & gravel)
Flat 0-1% 0.75 0.40 0.05 0.05
Gentle 1-4% 0.85 0.55 0.20 0.05
Rolling 4-10% 0.95 0.70 0.30 0.05
Steep >10% 1.00 0.80 0.50 0.10

7.2.2 Rainfall intensity, I (mm/hour)

4HEINTENSITYOFRAINFALL )
ISOBTAINEDFROMTHE)NTENSITY$URATION&REQUENCYCHARTSINNNEX4HESTORM
DURATIONISEQUALTOTHE4IMEOF#ONCENTRATION 4C
4CISTHETIMETAKENFORWATERTOOWFROMTHEFARTHEST
extremity of the catchment to the crossing site.

4C$ISTANCEFROMFARTHESTEXTREMITY M
6ELOCITYOFOW MS
 Equation B.7.2

4HE VELOCITY OF OW DEPENDS ON THE CATCHMENT CHARACTERISTICS AND SLOPE OF THE WATERCOURSE  )T IS
estimated from Figure B.7.1.

4HESTORMDESIGNRETURNPERIODISTAKENFROM4ABLE")FTHEROUTEISOFSTRATEGICIMPORTANCE ORIF
the alternative route in the event of a drainage failure is more than an additional 75km or if there is no
ALTERNATIVEROUTE 4ABLE"SHOULDBEUSED

&IGURE"6ELOCITYOFOW

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 55

Table B.7.3: Storm design return period (years)

Geometric design standard


Structure type
DC4 DC3 DC2 DC1
Gutters and inlets 2 2 2 1
Side ditches 10 5 5 2
Ford 10 5 5 2
Drift 10 5 5 2
Culvert diameter <2m 15 10 10 5
Large culvert diameter >2m 25 15 10 5
Gabion abutment bridge 25 20 15 -
3HORTSPANBRIDGE M
25 25 15 -
Masonry arch bridge 50 25 25
-EDIUMSPANBRIDGE qM
50 50 25 -
Long span bridge >50m 100 100 50 -

Table B.7.4: Storm design return period (years) for severe risk situations

Geometric design standard


Structure type
DC4 DC3 DC2 DC1
Gutters and inlets 5 5 5 2
Side ditches 15 10 10 5
Ford 15 10 10 5
Drift 15 10 10 5
Culvert diameter <2m 25 20 20 10
Large culvert diameter >2m 50 25 20 10
Gabion abutment bridge 50 25 20 -
3HORTSPANBRIDGE M
50 50 25 -
Masonry arch bridge 50 50 25
-EDIUMSPANBRIDGE qM
100 100 50 -
Long span bridge >50m 100 100 100 -

7.2.3 Catchment area, A (km2)

The area of the drainage catchment should be estimated from a map or an aerial photograph.
In the Rational Method it is assumed that the intensity of the rainfall is the same over the entire catchment
AREA4HECONSEQUENCEOFAPPLYINGTHEMETHODTOLARGECATCHMENTSISANOVERESTIMATEOFTHEOWAND
therefore a conservative design.

SIMPLEMODICATIONCANBEMADETOTAKEINTOACCOUNTTHESPATIALVARIATIONOFRAINFALLINTENSITYACROSSA
larger catchment. The effective area of the catchment is reduced by multiplying by the areal reduction
FACTOR 2,
GIVENBYTHEFOLLOWINGEQUATION

2,  XTX Equation B.7.4

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 56

7HERE
t = storm duration in hours
  CATCHMENTAREAINKM

7.3 The SCS method


The SCS method for calculating rates of runoff requires much of the same basic data as the Rational
-ETHODNAMELYCATCHMENTAREA ARUNOFFFACTOR TIMEOFCONCENTRATION ANDRAINFALL(OWEVERTHE3#3
METHODALSOCONSIDERSTHETIMEDISTRIBUTIONOFTHERAINFALL THEINITIALRAINFALLLOSSESTOINTERCEPTIONAND
STORAGE ANDANINLTRATIONRATETHATDECREASESDURINGTHECOURSEOFASTORM)TISTHEREFOREPOTENTIALLY
more accurate than the Rational Method and is applicable when the catchment area is larger than 50
hectares.

7.3.1 Catchment area

4HECATCHMENTAREAISDETERMINEDFROMTOPOGRAPHICMAPSANDELDSURVEYS&ORLARGECATCHMENTAREAS
it might be necessary to divide the area into sub-catchment areas to account for major land use changes.

7.3.2 Rainfall

4HE3#3METHODISBASEDONAHOURSTORMEVENT4HECHARACTERISTICSOFSTORMSAREDENEDINTERMS
of the relationship between the percentage of the total storm rainfall that has fallen as a function of
TIME4HREEBASICTYPESOFSTORMAREDENEDFORTHREELEVELSOFMAXIMUMINTENSITY 4YPE)BEINGTHELEAST
INTENSEAND4YPE)))BEINGTHEMOSTINTENSE)N%THIOPIAA4YPE))DISTRIBUTIONISUSED SEE%2mS$RAINAGE
$ESIGN-ANUALqORTHEREVISEDVERSIONWHENAVAILABLE


RELATIONSHIPBETWEENACCUMULATEDRAINFALLANDACCUMULATEDRUNOFFWASDERIVEDBY3#3FORNUMEROUS
hydrologic and vegetative cover conditions. The storm data included total amount of rainfall in a calendar
day but not its distribution with respect to time. The SCS runoff equation is therefore a method of
estimating direct runoff from 24-hour or 1-day storm rainfall.

The equation is:


1  0)a
2; 0)a
 3= Equation B.7.5
Where:
1  ACCUMULATEDDIRECTRUNOFF MM
0  ACCUMULATEDRAINFALL IE THEPOTENTIALMAXIMUMRUNOFF
MM
Ia  INITIALABSTRACTIONINCLUDINGSURFACESTORAGE INTERCEPTION ANDINLTRATIONPRIOR
  TORUNOFF MM
3  POTENTIALMAXIMUMRETENTION MM

3 IS RELATED TO THE SOIL AND COVER CONDITIONS OF THE CATCHMENT AREA THROUGH THE #URVE .UMBERS  #. 
described below.
3   #.q
 Equation B.7.6
The relationship between Ia and S was found to be;
Ia  3 #.
 Equation B.7.7
3UBSTITUTINGINTO%QUATION" 
1  ;0q #.
=;0  #.
= Equation B.7.8

&IGURE"SHOWSAGRAPHICALSOLUTIONWHICHENABLES1 THEDIRECTRUNOFFFROMASTORM TOBEOBTAINED


if the total rainfall and catchment area curve number are known.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 57

Figure B.7.2: Relationship between Precipitation, Direct Runoff and CN

7.3.3 Runoff and Curve Numbers

4HEPHYSICALCATCHMENTAREACHARACTERISTICSAFFECTINGTHERELATIONSHIPBETWEENRAINFALLANDRUNOFF IETHE
#.VALUES
ARELANDUSE LANDTREATMENT SOILTYPES ANDLANDSLOPE

,AND USE IS THE CATCHMENT AREA COVER AND IT INCLUDES AGRICULTURAL CHARACTERISTICS  TYPE OF VEGETATION 
WATERSURFACES ROADSANDROOFS,ANDTREATMENTAPPLIESMAINLYTOAGRICULTURALLANDUSE ANDITINCLUDES
mechanical practices such as contouring or terracing and management practices such as rotation of
crops. The SCS method uses a combination of soil conditions and land-use to assign a runoff factor to
ANAREA4HESERUNOFFFACTORSORCURVENUMBERS #.
INDICATETHERUNOFFPOTENTIALOFANAREA4HEHIGHER
THE#. THEHIGHERISTHERUNOFFPOTENTIAL

3OILS ARE DIVIDED SOILS INTO FOUR HYDROLOGIC GROUPS 'ROUPS  "  #  AND $
 BASED ON INLTRATION RATES
4ABLE"
4HESEGROUPSAREDESCRIBEDINDETAILINTHE%2$RAINAGE$ESIGN-ANUAL

Table B.7.5: Hydrological characteristic soil groups

Soil Group General Description


7ELLDRAINED SANDY (IGHINLTRATION LOWRUNOFF
B 3ANDYLOAM LOWPLASTICITY
C #LAYLOAM MEDIUMPLASTICITY
D Highly plastic clay ,OWINLTRATION HIGHRUNOFF

2UNOFFCURVENUMBERSALSOVARYWITHTHEANTECEDENTSOILMOISTURECONDITIONS DENEDASTHEAMOUNTOF
RAINFALLOCCURRINGINASELECTEDPERIODPRECEDINGAGIVENSTORM)NGENERAL THEGREATERTHEANTECEDENT
RAINFALL THEMOREDIRECTRUNOFFTHEREISFROMAGIVENSTORMVEDAYPERIODISUSEDASTHEMINIMUMFOR
estimating antecedent moisture conditions.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 58

4ABLE"GIVESRUNOFFCURVENUMBERSFORVARIOUSLANDUSES ."-ORECOMPREHENSIVETABLESAREGIVEN
INTHE%2$RAINAGE$ESIGN-ANUAL
4HIS4ABLEISBASEDONANAVERAGEANTECEDENTMOISTURECONDITION
IESOILSTHATARENEITHERVERYWETNORVERYDRYWHENTHEDESIGNSTORMBEGINS
4ABLE"GIVESCONVERSION
factors to convert average curve numbers to wet and dry curve numbers. The recommended antecedent
MOISTURECONDITIONS -#
IN%THIOPIAARESHOWNIN4ABLE"

Table B.7.6: Runoff Curve Numbers (CN)

Land use A B C D
Without conservation treatment 72 81 88 91
Cultivated land
With conservation treatment 62 71 78 81
Pasture land Poor condition 68 79 86 89
Good condition 39 61 74 80
Meadow 30 58 71 78
4HINSTAND POORCOVER NOMULCH 45 66 77 83
Wood or forest
Good cover 25 55 70 77
'OODCONDITION GRASSCOVEROF
/PENSPACES LAWNS  39 61 74 80
area
parks
&AIRCONDITION GRASSON 49 69 79 84
#OMMERCIALANDBUSINESSAREAS 
89 92 94 95
Urban districts impervious
)NDUSTRIALDISTRICTS IMPERVIOUS 81 88 91 93
VERAGELOTSIZE VERAGEIMPERVIOUS
< 0.05 hectares 65 77 85 90
0.1 hectares 38 61 75 83
Residential
0.2 hectares 25 54 70 80
0.4 hectares 20 51 68 79
0.8 hectares 12 46 65 77
0AVEDROADSWITHCURBSANDSTORMDRAINS PAVEDPARKINGAREAS ROOFS 98 98 98 98
Gravel roads 76 85 89 91
Earth roads 72 82 87 89
/PENWATER 0 0 0 0

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 59

Table B.7.7: Conversion from average to wet and dry antecedent moisture conditions

CN values
Average conditions Dry Wet
95 87 98
90 78 96
85 70 94
80 63 91
75 57 88
70 51 85
65 45 82
60 40 78
55 35 74
50 31 70
45 26 65
40 22 60
35 18 55
30 15 50

Table B.7.8: Antecedent moisture conditions

Region(1) Antecedent moisture conditions


D Dry
B Wet
LLOTHERREGIONS VERAGE
Bahir Dar area LTHOUGHINREGION USE7ET
Notes:
1. 3EEPPENDIX"FORREGIONALMAP

7.3.4 Time of concentration

The next step in the SCS Method is to determine the Time of Concentration. This is the time it takes water
TOOWFROMTHEEDGEOFTHECATCHMENTAREATOTHEPOINTOFINTEREST)TISACOMBINATIONOFTHREEVALUES
  SHEETOW
"  SHALLOWCONCENTRATEDOW AND
#  OPENCHANNELOW
4HETYPETHATOCCURSISAFUNCTIONOFTHECONVEYANCESYSTEMANDISDETERMINEDBYELDINSPECTION)TIS
often a combination of these so that the total travel time is the sum of the time taken for the water to pass
through all of the segments of the catchment.
4RAVELTIMEISTHERATIOOFOWLENGTHTOOWVELOCITY
4  , 6
 Equation B.7.9

Where:
4  TRAVELTIME HR
,  OWLENGTH M
6  AVERAGEVELOCITY MS
3600 = conversion factor from seconds to hours.

3HEETOW
3HEETOWISOWOVERPLANESURFACES)TUSUALLYOCCURSINTHEHEADWATEROFSTREAMS7ITHSHEETOW 
THEFRICTIONVALUE -ANNINGmSN
ISANEFFECTIVEROUGHNESSCOEFCIENTTHATINCLUDESTHEEFFECTOFRAINDROP

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 60

IMPACT DRAG OVER THE PLANE SURFACE OBSTACLES SUCH AS LITTER  CROP RIDGES  AND ROCKS AND EROSION AND
TRANSPORTATIONOFSEDIMENT4HESENVALUESAREFORVERYSHALLOWOWDEPTHSOFABOUTMORSO4ABLE
"GIVES-ANNINGmSNVALUESFORSHEETOWFORVARIOUSSURFACECONDITIONS

4ABLE"-ANNINGmSROUGHNESSCOEFCIENTSFORSHEETOW

Surface n1
3MOOTHSURFACESCONCRETE ASPHALT GRAVELORBARESOIL 0.011
&ALLOW NORESIDUE
0.05
Cultivated soils
Residue cover < 20% 0.06
Residue cover > 20% 0.17
Grasses
Short grass 0.15
Dense grass 0.24
Range 0.13
Woods 

Light underbrush 0.4


Dense underbrush 0.8
Note:
1. #ONSIDERCOVERTOAHEIGHTOFMM4HISISTHEONLYPARTOFTHECOVERTHATWILLAFFECTSHEETOW

&ORSHEETOWOFLESSTHANMETRES-ANNINGmSKINEMATICSOLUTIONSHOULDBEUSEDTOCOMPUTETHETRAVEL
TIME4 
4  ; N,
 0?
3= Equation B.7.10
Where:
4  TRAVELTIME HR
N  -ANNINGmSROUGHNESSCOEFCIENT 4ABLE"

,  OWLENGTH M
P2  YEAR HOURRAINFALL MM
3  SLOPEOFHYDRAULICGRADELINE LANDSLOPE
MM

Shallow Concentrated Flow


FTER A MAXIMUM OF  METRES  SHEET OW USUALLY BECOMES SHALLOW CONCENTRATED OW 4HE AVERAGE
VELOCITY FOR THIS OW CAN BE DETERMINED FROM THE FOLLOWING EQUATIONS IN WHICH AVERAGE VELOCITY IS A
function of watercourse slope and type of channel.
Unpaved
6   3
0.5
Paved
6   3
0.5
Where:
6  AVERAGEVELOCITY MS
3  SLOPEOFHYDRAULICGRADELINE WATERCOURSESLOPE
MM

FTERDETERMININGAVERAGEVELOCITY THETRAVELTIMEFORTHESHALLOWCONCENTRATEDOWSEGMENTISCALCULATED
from Equation B.7.9.

/PEN#HANNELOW
/PEN CHANNELS ARE ASSUMED TO BEGIN WHERE SURVEYED CROSS SECTION INFORMATION HAS BEEN OBTAINED 
WHERE CHANNELS ARE VISIBLE ON AERIAL PHOTOGRAPHS  OR WHERE BLUE LINES INDICATING STREAMS
 APPEAR ON
%THIOPIAN-APPINGUTHORITYTOPOGRAPHICMAPS  
VERAGEOWVELOCITYISUSUALLYDETERMINED
FORBANKFULLELEVATION-ANNINGmSEQUATIONORWATERSURFACEPROLEINFORMATIONCANBEUSEDTOESTIMATE

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 61

AVERAGEOWVELOCITY7HENTHECHANNELSECTIONANDROUGHNESSCOEFCIENT -ANNINGmSN
AREAVAILABLE 
then the velocity can be computed using the Manning Equation.
6  2 S
N Equation B.7.11
Where:
6  AVERAGEVELOCITY MS
2  HYDRAULICRADIUS M EQUALTOA0w

A  CROSSSECTIONALOWAREA M2
Pw  WETTEDPERIMETER M
3  SLOPEOFTHEHYDRAULICGRADELINE MM
N  -ANNINGmSROUGHNESSCOEFCIENT 4ABLE"


FTERTHEAVERAGEVELOCITYISCOMPUTED THETRAVELTIMEFORTHESEGMENTCANBECALCULATEDUSING%QUATION
B.7.9.

Reservoir or Lake
Sometimes it is necessary to compute a time of concentration for a catchment area having a relatively
LARGEBODYOFWATERINTHEOWPATH4HETRAVELTIMEISCOMPUTEDUSINGTHEEQUATION
Vw G$m
 Equation B.7.12
Where:
Vw  THEWAVEVELOCITYACROSSTHEWATER Ms
G  MS
Dm  MEANDEPTHOFLAKEORRESERVOIR M

4HISEQUATIONONLYDEALSWITHTHETRAVELTIMEACROSSTHELAKE NOTTHETIMEATTHEINOWOROUTOWCHANNELS
The times for these are generally very much longer and must be added to the travel time across the lake
SEE%2S$RAINAGE$ESIGN-ANUAL
%QUATION"CANBEUSEDFORSWAMPSWITHMUCHOPENWATER BUT
WHERETHEVEGETATIONORDEBRISISRELATIVELYTHICK LESSTHANABOUTOPENWATER
-ANNINGmSEQUATION
is more appropriate.

7.3.5 Steps in the SCS procedure

The steps in using the SCS method are as follows:


1. %THIOPIAHASBEENDIVIDEDINTOVEREGIONSBASEDONRAINFALLCHARACTERISTICS NNEX
$ETERMINE
which region is appropriate.
2. $ETERMINETHECATCHMENTAREA  ANDITSSOILANDLANDUSECHARACTERISTICS
3. $ETERMINETHElCURVERUNOFFNUMBER #. FROM4ABLE"ANDANYADJUSTMENTBASEDONTHELIKELY
ANTECEDENTSOILMOISTURECONDITIONS 4ABLES"AND"

4. Calculate the value of Ia from equation B.7.7.
5. Choose the appropriate design storm recurrence frequency. This is based on the class of road and
the drainage structure being designed.
6. &ORTHERECURRENCEFREQUENCYCHOSEN DETERMINETHEHOURRAINFALL 0
FORTHEAPPROPRIATERAINFALL
region from Figure B.7.3.
7. $ETERMINETHEDIRECTRUNOFF 1
FORTHERAINFALL 0
ANDCURVENUMBER #.
OBTAINEDINSTEPSAND
from Figure B.7.2
8. The catchment must be divided into uniform areas for the purpose of determining the Time of
#ONCENTRATION  4C 4HE OW LENGTHS FOR SHEET OW  SHALLOW CONCENTRATED OW  AND CHANNEL OW
must be determined and the relevant equations in Section B.7.3.4 used to calculate the total time of
concentration.
9. TTHISSTAGETHEFOLLOWINGDATAHAVEBEENOBTAINED
IaqTHEINITIALABSTRACTIONBASEDONTHECURVENUMBER#. STEP

0qTHEDESIGNSTORMPRECIPITATION STEP

1qTHEACCUMULATEDDIRECTRUNOFF STEP

TcqTHE4IMEOF#ONCENTRATION STEP

4HENEXTSTEPISTODETERMINETHEUNITPEAKDISCHARGE 1UANDTHISISDONEUSING&IGURE" THE


VALUEOF)A0ANDTHE4IMEOF#ONCENTRATION
10. 4HENALSTEPISTOCOMPUTETHEACTUALPEAKDISCHARGEFROMTHEUNITVALUEASFOLLOWS
$ESIGNPEAKDISCHARGE1uX1X

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 62

7HERE1ISINMMANDISINUNITSOFHECTARES

Frequency Interval (years)


Region 2 5 10 25 50 100
24-hour depth in mm
A1, A4 60 79 93 113 127 142
A2, A3 52 67 79 95 107 118
B, C 65 84 98 118 132 147
D 67 89 105 127 144 161
Lake Tana 74 106 131 163 187 211

Figure B.7.3: 24 hour depth-frequency curves

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 63

Figure B.7.4: Unit peak discharge (Type II rainfall)

7.4 Design of culverts


 FALL OF    SHOULD BE ALLOWED ON CULVERTS TO ENSURE THAT WATER OWS WITHOUT DEPOSITING SILT AND
OTHERDEBRISLLPIPESSHOULDHAVEAMINIMUMDIAMETEROFMMTOENSURETHATTHEYCANBEMANUALLY
cleaned.

7.4.1 Nomograph method for culvert sizing

The required size of a culvert opening is estimated using the nomographs in Figure B.7.5 to Figure B.7.7.
4HESEGURESAPPLYTOCULVERTSWITHINLETCONTROLWHERETHEREISNORESTRICTIONTOTHEDOWNSTREAMOWOF
the water.

)NATTERRAIN WHERETHEREISAHIGHRISKOFSILTING AFACTOROFSAFETYOFSHOULDBEALLOWEDINTHEDESIGN


of the culvert.

7.4.2 Correlation with successful practice

If a high proportion of structures along a road or in a region have been in operation for a number of years
WITHOUTOVERTOPPING ITISREASONABLETOASSUMETHATTHERELATIONSHIPBETWEENCATCHMENTAREA CATCHMENT
CHARACTERISTICS RAINFALLINTENSITYANDMAXIMUMWATEROWUSEDINTHEIRDESIGNISVALID4HEDESIGNOFNEW
culverts can be based on simply the catchment area using the same relationships.

7.4.3 Design of drifts and fords

$RIFTSANDFORDSAREDESIGNEDFORWATERTOOWOVERTHERUNNINGSURFACE)TISNOTEXPECTEDTHATVEHICLES
can use them at all times. The following criteria should be considered when designing drifts:
The level of the drift should be as close as possible to the existing river bed level.
4HENORMALDEPTHOFWATERSHOULDBEAMAXIMUMOFMMANDTHEMAXIMUMYEAROWSHOULD
be 6m3SECONDONTHEDRIFTTOALLOWTRAFCTOPASS
PPROACHRAMPSSHOULDHAVEAMAXIMUMGRADIENTOF FORROADSWITHLARGENUMBERSOF
HEAVYTRUCKS


PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 64

7.5 Components of External Drainage

7.5.1 General principles

Those parts of the natural slope drainage system that experience increased run-off as a result of road
construction should be strengthened through:
Control of road surface drainage;
$ESIGNOFCULVERTSORDRIFTSTHATCONVEYWATERANDDEBRISLOADEFCIENTLY
/PTIMISEDFREQUENCYOFDRAINAGECROSSINGSTOPREVENTEXCESSCONCENTRATIONOFOW
Protection of drainage structures and stream channels for as far downstream as is necessary to
ensure their safety and to prevent erosion of land adjacent to the water course;
0LANTINGOFVEGETATIONONALLNEWSLOPESANDPOORLYVEGETATEDAREAS AROUNDTHEEDGESOFDRAINAGE
structures and appropriately along stream courses.

7.5.2 Side drains

Side drains serve two main functions: collection and removal of surface water from the road and the
IMMEDIATEVICINITYOFTHEROAD ANDPREVENTIONOFSUBSURFACEWATERFROMADVERSELYAFFECTINGTHEROAD
PAVEMENTSTRUCTURE3IDEDRAINSCANBECONSTRUCTEDINTHREEFORMS6SHAPED RECTANGULARORTRAPEZOIDAL
4HETRAPEZOIDALCROSSSECTIONFACILITATESMAINTENANCEANDIMPROVEDTRAFCSAFETY4RAPEZOIDALDRAINSCAN
BECONSTRUCTEDANDMAINTAINEDBYHAND)NATTERRAINANDREASONABLESOILSITMAYBEBESTTOUSEWIDE
UNLINEDDRAINSWITHHIGHCAPACITYYETLOWOWVELOCITY4HEMINIMUMRECOMMENDEDWIDTHOFTHESIDE
drain is 500mm.

Design volumes of run-off in side drains and other channels are estimated using the Rational Method.
4HECROSSSECTIONALAREAOFTHEDRAINMUSTBESUFCIENTTOACCOMMODATETHEEXPECTEDOWOFWATER 1 
where:
1  6

Flow velocity is calculated from the Manning equation.

6VELOCITYINMS
2HYDRAULICDEPTH THEAREAFORTHESTREAM
OWDIVIDEDBYTHEWETTEDPERIMETER

3HYDRAULICGRADIENT THESLOPEOFTHE
river bed over a reasonable distance either
SIDEOFTHECROSSINGPOINT

NROUGHNESSCOEFCIENT SEE4ABLE"

$ENITIONOFHYDRAULICDEPTH

Figure B.7.5: Mannings Formula

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 65

Figure B.7.6: Headwater depth and capacity for corrugated metal pipe
culverts with inlet control (Adapted from FHWA, 1998)

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 66

Figure B.7.7: Headwater depth and capacity for concrete pipe


culverts with inlet control (Adapted from FHWA, 1998)

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 67

Figure B.7.8: Headwater depth and capacity for concrete box


culverts with inlet control (Adapted from FHWA, 1998)

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 68

4ABLE"2OUGHNESSCOEFCIENT N
FORDRAINS

Material in the drain 2OUGHNESSCOEFCIENT


3AND LOAM NEGRAVEL VOLCANICASH 0.022
Stiff clay 0.020
Course gravel 0.025
#ONGLOMERATE HARDSHALE SOFTROCK 0.040
Hard rock 0.040
Masonry 0.025
Concrete 0.017

3IDEDRAINS ASWELLASTHEROADITSELF
SHOULDHAVEAMINIMUMLONGITUDINALGRADIENTOF EXCEPTON
crest and sag curves. Reduction of the side drain gradient in the lower reaches of a long length of drain
should be avoided in order to prevent siltation.

7.5.3 Erosion control in the side drain

,IMITINGVALUESFORTHEVELOCITYOFOWTOPREVENTSCOURINEXCAVATEDDRAINSAREGIVENIN4ABLE"

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 69

4ABLE"0ERMISSIBLEOWVELOCITIES MSEC
INEXCAVATEDDITCHDRAINS

Soil type Clear water 7ATERCARRYINGNESILT 7ATERCARRYINGSANDANDNEGRAVEL


Fine sand 0.45 0.75 0.45
Sandy loam 0.55 0.75 0.6
Silty loam 0.6 0.9 0.6
Good loam 0.75 1.05 0.7
Lined with
established
1.7 1.7 1.7
grass on good
soil
Lined with
bunched
grasses 1.1 1.1 1.1
EXPOSEDSOIL
BETWEENPLANTS

Volcanic ash 0.75 1.05 0.6


Fine gravel 0.75 1.5 1.15
Stiff clay 1.15 1.5 0.9
Graded loam to
1.15 1.5 1.5
cobbles
Graded silt to
1.2 1.7 1.5
cobbles
LLUVIALSILTS
0.6 1.05 0.6
NONCOLLOIDAL

LLUVIALSILTS
1.15 1.50 0.9
COLLOIDAL

Coarse gravel 1.2 1.85 2.0


Cobbles and
1.5 1.7 2.0
shingles
Shales 1.85 1.85 1.5
Rock Negligible scour at all velocities

Drain erosion is controlled by building scour checks or lining the drain.

Scour checks reduce the speed of water and help prevent it from eroding the road structure. The scour
CHECKACTSASASMALLDAM7HENTHESCOURCHECKISNATURALLYSILTEDUPONTHEUPSTREAMSIDE ITEFFECTIVELY
REDUCESTHEGRADIENTOFTHEDRAINONTHATSIDE ANDTHEREFORETHEVELOCITYOFTHEWATER4HEREMUSTBE
SUFCIENTCROSSSECTIONALAREAINTHEDRAINABOVETHESCOURCHECK IEWHERETHEWATERHASBEENSLOWED
DOWN
TOACCOMMODATETHEMAXIMUMDESIGNOW

The distance between scour checks depends on the road gradient and the erosion potential of the soils.
4ABLE"SHOWSRECOMMENDEDVALUES4HESESHOULDBEMODIEDFORERODIBLESOILS

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 70

Table B.7.12: Spacing between scour checks

Scour check interval


Road gradient (%)
(metres)
3 Not required
4 17
5 13
6 10
7 8
8 7
9 6
10 5
12 4

When constructing a channel lining it is important to reproduce or exceed the dimensions of the original
CHANNELCURVEDSHAPEDCROSSSECTIONTOTHELININGISPREFERABLETOARECTANGULARCROSSSECTION-EASURES
must be taken to control erosion downstream of the drain outlet.

$RYSTONEPITCHINGFORDRAINLININGISUSUALLYONLYSUITABLEWHERETHEDISCHARGEISLOWERTHANMSECPER
METREWIDTH ANDWHERESEDIMENTLOADISRELATIVELYNEGRAINED

7.5.4 Mitre drains or turnouts

Water from the side drains should be discharged as frequently as possible. If the water can be discharged
ONTHESAMESIDEOFTHEROADASTHEDRAIN ATURNOUTORMITREDRAINISUSEDTOLEADTHEWATERONTOADJACENT
LAND,OWVOLUMESOFOWANDLOWVELOCITIESSHOULDBEACHIEVEDATEACHDISCHARGEPOINTTOMINIMISE
erosion. Table B.7.13 shows the maximum spacing of mitre drains related to gradient.

Table B.7.13: Maximum spacing of mitre drains

Road gradient (%) Maximum mitre drain interval (m)


12 40
10 80
8 120 

6 150 

4 200 

2 80 

<2 50 

Notes:
1. MAXIMUMOFMISPREFERREDBUTNOTESSENTIAL
2. TLOWGRADIENTSSILTINGBECOMESAPROBLEM

BLOCKOFFISREQUIREDTOENSURETHATWATEROWSOUTOFTHESIDEDRAININTOTHEMITREDRAIN4HEANGLE
BETWEENTHEMITREDRAINANDTHESIDEDRAINSHOULDPREFERABLYBEDEGREES BUTNOTGREATERTHAN
degrees.

The desirable slope of the mitre drains is 2%. The gradient should not exceed 5% otherwise there may
be erosion in the drain or on the land where the water is discharged. The drain should lead gradually
ACROSSTHELAND GETTINGSHALLOWERANDSHALLOWER3TONESMAYNEEDTOBELAIDATTHEENDOFTHEDRAINTO
help prevent erosion.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 71

)NATTERRAIN ASMALLGRADIENTOFOREVENMAYBENECESSARYTODISCHARGEWATER ORTOAVOIDVERY


long drains. These low gradients should only be used when absolutely necessary. The slope should be
continuous with no high or low spots.

7.5.5 Wet lands

3PECIALDRAINAGEORCONSTRUCTIONMETHODSARENEEDEDIFWETAREASMUSTBECROSSEDNEMBANKMENTIS
normally required. The embankment should include multiple drainage pipes or coarse permeable rock-
LLTOKEEPTHEOWDISPERSED3UBGRADEREINFORCEMENTWITHCOARSEPERMEABLEROCK LTERLAYERSAND
GEOTEXTILESMAYALSOBEREQUIRED4HEOBJECTIVEISTOMAINTAINTHENATURALGROUNDWATERLEVELANDOW
PATTERNDISPERSEDACROSSTHEWETLANDAND ATTHESAMETIME PROVIDEASTABLE DRYROADWAYSURFACE

3UBSURFACEDRAINAGE THROUGHUSEOFUNDERDRAINS INTERCEPTORTRENCHESORAGGREGATELTERBLANKETS IS


used in localized wet or spring areas to remove the groundwater and keep the roadway sub-grade dry.
In localised areas subsurface drainage is often more cost-effective than adding a thick structural section
to the road. In extensive swamp or wet areas subsurface drainage is often less effective than raising the
roadway platform or providing a thick aggregate layer to support the road pavement.

7.5.6 Subsoil Drains

Longitudinal subsoil drains can be used to locally lower a water table. They normally consist of porous
CONCRETE OPENJOINTEDORPERFORATEDPIPELAIDINATRENCHANDBACKLLEDWITHAFREEDRAININGMATERIALSUCH
as graded crushed stone or gravel. The pipe size should not be less than 15cm internal diameter. The
trench should be at least 60cm wide and 1.5m deeper than the formation level of the road.

7.5.7 Filters

LTERISASATRANSITIONALLAYEROFSMALLGRAVELORGEOTEXTILEPLACEDBETWEENASTRUCTURE SUCHASRIPRAP
ORGABIONS ANDTHEUNDERLYINGSOIL)TSPURPOSEISTOPREVENTTHEMOVEMENTOFSOILBEHINDTHESTRUCTURE
ORINTOUNDERDRAINS&ILTERSALLOWGROUNDWATERTODRAINFROMTHESOILWITHOUTBUILDINGUPPRESSURE
SANDORGRAVELLTERLAYERISTYPICALLYABOUTTOMMTHICK)NSOMEAPPLICATIONS TWOLTERLAYERS
MAYBENEEDEDBETWEENNESOILANDVERYLARGEROCK'EOTEXTILESARECOMMONLYUSEDTOPROVIDELTER
ZONESBETWEENMATERIALSOFDIFFERENTSIZEANDGRADATION4HEGEOTEXTILECANBEAWOVENMONOLAMENT
ORANEEDLEPUNCHEDNONWOVENGEOTEXTILE BUTITMUSTBEPERMEABLE4HEGEOTEXTILESHOULDHAVEAN
APPARENTOPENINGSIZEOFTOMMGMNEEDLEPUNCHEDNONWOVENGEOTEXTILEISCOMMONLY
USEDFORSOILLTRATIONANDSEPARATIONAPPLICATIONS

7.5.8 Interceptor, cut-off or catch-water drains.

4HESEDRAINSARECONSTRUCTEDTOPREVENTWATEROWINGINTOVULNERABLELOCATIONSBYlINTERCEPTINGm lCUTTING
OFFmORlCATCHINGmTHEWATEROWANDDIVERTINGITTOASAFEPOINTOFDISCHARGE USUALLYANATURALWATERCOURSE
Interceptor drains above cut faces should have a gradient of 2% on their full length and should be at least
3 to 5 m from the cut face. If steeper gradients in the drain are unavoidable then scour checks should be
installed or the drain should be lined. The drain should also be lined where seepage will weaken the cut
SLOPELTERNATIVELYTHEDRAINSHOULDBEREPLACEDBYAVEGETATEDEARTHBUND

)NTERCEPTORDRAINSSHOULDBECMWIDE CM MINIMUM


DEEPWITHSIDESBACKSLOPEDAT VERTICAL
HORIZONTAL


7.5.9 Chutes

#HUTES ARE STRUCTURES INTENDED TO CONVEY A CONCENTRATION OF WATER DOWN A SLOPE THAT  WITHOUT SUCH
PROTECTION  WOULD BE SUBJECT TO SCOUR 3INCE OW VELOCITIES ARE VERY HIGH  STILLING BASINS ARE REQUIRED
to prevent downstream erosion. The entrance of the chute needs to be designed to ensure that water
IS DEECTED FROM THE SIDE DRAIN INTO THE CHUTE  PARTICULARLY WHERE THE ROAD IS ON A STEEP GRADE  /N
embankments it may be necessary to lead water to the top of chutes using kerbing.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 7 - 72

7.5.10 Slope protection

2ECOMMENDEDCUTANDLLSLOPESFOR,62STOAVOIDEXCESSIVEEROSIONAREGIVENIN4ABLE"AND4ABLE
B.7.15.

Table B.7.14: Common cut-slope ratios for LVRs.

Soil and rock condition (Horizontal : Vertical)


-OSTHARDROCKS WITHOUTADVERSEJOINTING
 q
Closely fractured rock q
Well consolidated highly to completely
q
WEATHEREDROCK RESIDUALSOIL

Dense coarse granular soils q


Loose coarse granular soils 1.5:1
Plastic clay soils q
,OWCUTS LESSTHANMHIGH
2:1

4ABLE"#OMMONLLSLOPEBATTERSFOR,62S

Soil and rock condition (Horizontal : Vertical)


3OFTCLAYSORLLSONWETAREASANDSWAMPS M
2:1 - 3:1
&ILLSOFMOSTSOILS FREEDRAININGGRANULARLLM
1.5: 1 - 2:1
&ILLSOFHARD ANGULARROCK ROCKLLM
q
,OWLLS LESSTHANMHIGH
 ORATTER FORVEGETATION

Techniques for slope protection against erosion are:


Intercepting ditches at the top and bottom of slopes with gutters and spillways used to control the
OWOFWATERDOWNTHESLOPE
Stepped or terraced slopes to reduce the height of the slope;
2IPRAPORROCKFACINGMATERIALEMBEDDEDINASLOPEFACE SOMETIMESWITHPLANTEDVEGETATION
4OPSOILINGANDGRASSINGTHESLOPEISCOVEREDWITHMMOFNETOPSOILANDPLANTEDWITHASUITABLE
indigenous grass;
Retaining structures such as gabions and other retaining walls;
2EINFORCEDEARTH WHERETHEEMBANKMENTWALLSBUILDUPASTHEEARTHLLISPLACED WITHINANCHORS
COMPACTEDINTOTHELLMATERIAL
Shotcreting and geotextiles: techniques that are usually expensive and should therefore be
CAREFULLYCONSIDEREDBEFOREBEINGUSEDFORSPECICAPPLICATIONS

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 8 - 73

8. WATER CROSSINGS AND ASSOCIATED STRUCTURES

The design of water crossings and associated structures for low volume are covered in Part E Chapter 8 of
the manual. This Part of the manual includes bridges up to a span of 10m. For detailed design of bridges
WITHSPANSGREATERTHANM THEDESIGNERSHOULDCONSULTTHE%2"RIDGE$ESIGN-ANUALq

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 9 - 74

9. ROAD FURNITURE AND SIGNAGE

4HE%2'EOMETRIC$ESIGN-ANUALPROVIDESTHEREQUIREMENTSFORROADFURNITUREANDSIGNAGE4HEMAIN
elements are:
4RAFCSIGNSPROVIDEESSENTIALINFORMATIONTODRIVERSFORTHEIRSAFEANDEFCIENTMANOEUVRINGON
the road;
Road markings to delineate the pavement centre line and edges to clarify the paths that vehicles
SHOULDFOLLOW PAVEDROADS

Marker posts to indicate the alignment of the road ahead.

Not all of these measures are needed on low volume roads.

9.1 4RAFC3IGNS
4RAFCSIGNSAREOFTHREEGENERALTYPES
2EGULATORY3IGNSINDICATELEGALREQUIREMENTSOFTRAFCMOVEMENTANDAREESSENTIALFORALLROADS
Warning Signs: indicate conditions that may be hazardous to highway users
Information Signs: convey information of use to the driver

7ARNINGSIGNSSHOULDBEPROVIDEDWHERETHEREAREUNEXPECTEDCHANGESINTHEDRIVINGCONDITIONS FOR
example where:
The geometric standards for a particular class of road have been changed along a short section
OF ROAD  FOR EXAMPLE A SHARP BEND  A SUDDEN NARROWING OF THE ROAD  OR AN UNEXPECTEDLY STEEP
gradient;
BENDOCCURSAFTERALONGSECTIONOFSTRAIGHTROAD
There is an unexpected school crossing;
DRIFTOROTHERSTRUCTUREISNOTCLEARLYVISIBLEFROMASAFEDISTANCE
4HEDRIVERISAPPROACHINGTRAFCCALMINGMEASURESSUCHASSPEEDHUMPS

Hazard warnings that are done by means of road markings on paved roads must be done by means of
TRAFCSIGNSONUNPAVEDROADS

Information signs are less important on lower classes of road frequented primarily by local people.

9.2 Road Markings


0AVEMENTMARKINGSCONSISTPRIMARILYOFCENTRELINES LANELINES NOOVERTAKINGLINESANDEDGELINES.OTALL
OFTHESEARENECESSARYONLOWVOLUMEROADS BUTONAPAVEDTWOLANEROADACENTRELINEISRECOMMENDED

9.3 Marker Posts


-ARKERPOSTSHAVETHEFUNCTIONOFCONTROLLINGTRAFCTOENCOURAGESAFEOPERATIONOFTHEROAD4HEREARE
two types of marker posts: guideposts and kilometre posts.

Guideposts are intended to make drivers aware of potential hazards such as abrupt changes in shoulder
WIDTH ABRUPTCHANGESINTHEALIGNMENT APPROACHESTOSTRUCTURESETC&ORCHANGESINSHOULDERWIDTH
ANDAPPROACHESTOSTRUCTURES GUIDEPOSTSSHOULDBEPLACEDATMINTERVALS

The required spacing of guideposts on curves is shown in Table B.9.1.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


B - Chapter 9 - 75

Table B.9.1: Spacing of Guide Posts at Curves

Curve Radius (m) Guide Post Spacing


(m)
500 35
200 20
100 12
50 8
30 5

Kilometre posts are a requirement for all trunk and link roads and are therefore only likely to be needed
on some roads of class DC4. Details are given in the section on Road Furniture and Markings in the
Geometric Design Manual-2011.

9.4 Safety barriers


3AFETYBARRIERSAREEXPENSIVEANDSELDOMJUSTIEDONLOWVOLUMEROADS4HEGEOMETRICDESIGNOFSUCH
roads should be done to eliminate the need for such barriers but sometimes they might be required in
HIGHLYDANGEROUSSITUATIONS FOREXAMPLE ONSOMEBENDSONANESCARPMENTROADTHATCANNOTBEMADE
safe by other means.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


Appendix B.1 - 76

APPENDIX B.1 - RAINFALL INTENSITY-


DURATION-FREQUENCY CHARTS

Rainfall Regions
Note:
2AINFALL DATA USED IN THE PREPARATION OF THIS GURE WAS COLLECTED FROM -INISTRY OF 7ATER 2ESOURCES
METEOROLOGYSTATIONSANDANALYSEDDURINGTHEPREPARATIONOFTHE%2$RAINAGE$ESIGN-ANUAL
4HEINFORMATIONISSUBJECTTOREVIEW ANDFUTUREDATAMAYINDICATETHENEEDFORAFURTHERRENEMENTIN
both values and regional boundaries.

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


Appendix B.1 - 77

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


Appendix B.1 - 78

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS


Appendix B.1 - 79

PART B: DESIGN STANDARDS FOR LOW VOLUME ROADS

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