Technical data

Demag chain hoist DC-Pro 1 to DC-Pro 20, DCS-Pro 1 to DCS-Pro 5

Demag Manulift chain hoist DCM-Pro 1 to DCM-Pro 5, DCMS-Pro 1 to DCMS-Pro 2

42647548.jpg

271005 EN 203 525 44 714 IS 817

 Design overview

Single-fall design
1 2 4 3 6 5 7 8 9 14

16

15

13

1 Electrical equipment cover

2 Brake 12 10 11
3 Slipping clutch
4 Gearbox 17
5 Chain guide
6 Suspension bracket
7 Stator
8 Rotor 18
9 Motor shaft 14 Fan
10 End cap 15 Pulse wheel
11 Fan cover 16 Slipping clutch adjusting nut
12 Chain 17 Hook assembly
13 Control cable lock 18 Load hook 42648344.jpg

Model code
EU DC-Pro 10 - 1000 H5 V1 380-415 / 50 24/6 100
Flange width [mm] or I beam
Travel speed [m/min]
Frequency [Hz]
Voltage range [V]
Hoist speed
Hook path [m]
Load capacity [kg]
Size
DC - Demag chain hoist
DCM - Manulift
DCS - Stepless chain hoist
DCMS - Stepless Manulift
Trolley type
20352544.p65/271005

CF - Click-fit
U - Push-travel trolley
E - Electric-travel trolley

2
 Selection criteria The size of the hoist is determined by the load spectrum, average operating time per
working day, SWL and reeving.
1. What are the operating conditions?
2. What is the specified safe working load?
3. To what height must the load be lifted?
4. What is the required lifting speed?
5. Do the loads need to be lifted and lowered with high precision?
6. Is horizontal load travel necessary?
7. How is the hoist to be controlled?

The group is determined from the operating time and load spectrum
Load spectrum Average operating time per day in hours
1 Light 4-8 8-16 over 16
The load spectrum
(in most cases estimated) can be evaluated in ac- 2 Medium 2-4 4-8 8-16
cordance with the following definitions:
3 Heavy 1-2 2-4 4-8
4 Very heavy 0,5-1 1-2 2-4
1 Light
Group of mechanisms to FEM 2m+ 3m 4m
Hoist units which are usually subject to very small
loads and in exceptional cases only to maximum Reeving method Range Size
loads. 1/1 2/1
SWL in kg
Small partial load Demag DC chain hoist
Small dead load
SWL

80 DC-Pro 1 80
Operating time 80 DC-Pro 2 80
2 Medium 100 DC-Pro 1 100
Hoist units which are usually subject to small loads
100 DC-Pro 2 100
but rather often to maximum loads.
125 DC-Pro 1 125
125 DC-Pro 2 125
Heavy partial load
160 DC-Pro 2 160
Medium partial load
Medium dead load 160 DC-Pro 5 160
SWL

200 DC-Pro 2 200

Operating time
200 DC-Pro 5 200
3 Heavy 250 DC-Pro 2 250
Hoist units which are usually subject to medium loads 250 DC-Pro 5 250
but frequently to maximum loads.
315 DC-Pro 5 315
315 DC-Pro 10 315
Heavy dead load
400 DC-Pro 5 400
SWL

400 DC-Pro 10 400

Operating time 500 DC-Pro 5 500

500 DC-Pro 10 500
4 Very heavy
Hoist units which are usually subject to maximum 630 DC-Pro 10 630
or almost maximum loads. 630 DC-Pro 20 630
800 DC-Pro 10 800
Very heavy dead 800 DC-Pro 20 800
load
1000 DC-Pro 10 1000
1000 DC-Pro 20 1000 1)
SWL

1250 DC-Pro 20 1250

Operating time 1600 DC-Pro 20 1600
2000 DC-Pro 20 2000
1) FEM: 1Am for chain drive arrangement V2 speed

Example:
Load capacity 250 kg Load spectrum medium from table
Hoist speed 8 m/min 1/1 reeving
Average hook path 4 m No. of cycles/h 20 Working time/day 8 h
The average operating time per working day is estimated or calculated as follows:
2 x average hook path x no. of cycles/h x working time/day
Operating time/day = =
60 x hoist speed
20352544.p65/271005

2 x 4 x 20 x 8
= 2,66 hours
60 x 8
For the medium load spectrum and an average daily operating time of 2,66 hours,
the table shows group 2 m+. For the load capacity of 250 kg, the diagram shows
size DC-Pro 2-250. 3
 Technical data

DC-Pro selection table (2 speeds)

SWL Chain hoist Hoist speed Motor size 1) Hook path Group of Reeving Max. weight
[kg] type [m/min at 50 Hz] [m/min at 60 Hz] [m] mechanisms [kg]
FEM for hook path
5m 8m
DC-Pro 1 -...V1 8,0/2,0 9,6/2,4
80
DC-Pro 2 -...V2 16/4 19,2/4,8
DC-Pro 1 -...V1 8,0/2,0 9,6/2,4
100 4m
DC-Pro 2 -...V2 16/4 19,2/4,8 22 24
DC-Pro 1 -...V1 8,0/2,0 9,6/2,4
125
DC-Pro 2 -...V2 16/4 19,2/4,8 ZNK 71 B 8/2
DC-Pro 2 -...V1 8,0/2,0 9,6/2,4 2m+ 2)
160
DC-Pro 5 -...V2 12,0/3,0 14,4/3,6 4m 28 30
DC-Pro 2 -...V1 8,0/2,0 9,6/2,4 2m+ 2) 22 24
200
DC-Pro 5 -...V2 12,0/3,0 14,4/3,6 4m 28 30
DC-Pro 2 -...V1 8,0/2,0 9,6/2,4 2m+ 2) 22 24
250
DC-Pro 5 -...V2 12,0/3,0 14,4/3,6 4m
ZNK 80 A 8/2 1/1 28 30
DC-Pro 5 -...V1 6,0/1,5 7,2/1,8 2m+ 2)
315
DC-Pro 10 -...V2 12,0/3,0 14,4/3,6 ZNK 100 A 8/2 5 and 8 4m 48 52
DC-Pro 5 -...V1 6,0/1,5 7,2/1,8 ZNK 80 A 8/2 2m+ 2) 28 30
400
DC-Pro 10 -...V2 12,0/3,0 14,4/3,6 ZNK 100 A 8/2 4m 48 52
DC-Pro 5 -...V1 6,0/1,5 7,2/1,8 ZNK 80 A 8/2 2m+ 2) 28 30
500
DC-Pro 10 -...V2 12,0/3,0 14,4/3,6 4m
ZNK 100 A 8/2 48 52
DC-Pro 10 -...V1 6,0/1,5 7,2/1,8
630 3m
DC-Pro 20 -...V2 12,0/3,0 14,4 /3,6 ZNK 100 B 8/2 56 60
DC-Pro 10 -...V1 6,0/1,5 7,2/1,8 ZNK 100 A 8/2 48 52
800
DC-Pro 20 -...V2 12,0/3,0 14,4/3,6 ZNK 100 B 8/2 2m+ 2) 56 60
DC-Pro 10 -...V1 6,0/1,5 7,2/1,8 ZNK 100 A 8/2 48 52
1000
DC-Pro 20 -...V2 12, 0/3,0 14,4/3,6 2m+ 2) 3) 56 60
1250
ZNK 100 B 8/2
1600 DC-Pro 20 -...V1 6,0/1,5 7,2/1,8 2m+ 2) 2/1 65 73
2000
1) For motor key data, see page 8. 2) 2m+ corresponds to 1900 hours at full load 3) 1Am chain drive arrangement
duration of service.

SWL Manulift Hoist speed Motor size 1) Hook path Group of Reeving Max. weight
[kg] type [m/min at 50 Hz] [m/min at 60 Hz] [m] mechanisms [kg]
FEM for hook path
2,8 m 4,3 m
DCM-Pro 1 - ... V1 8,0/2,0 9,6/2,4
80
DCM-Pro 2 - ... V2 16/4 19,2/4,8
4m
DCM-Pro 1 - ... V1 8,0/2,0 9 ,6/2,4 ZNK 71 B 8/2 22 24
125 2,8 and 4,3 1/1
DCM-Pro 2 - ... V2 16/4 19,2/4,8
DCM-Pro 2 - ... V1 8,0/2,0 9,6/2,4 2m+ 2)
250
DCM-Pro 5 - ... V2 12,0/3,0 14,4/3,6 ZNK 80 A 8/2 4m 28 30
1) For motor key data, see page 8. 2) 2m+ corresponds to 1900 hours at full load
duration of service.
20352544.p65/271005

4
 DC-Pro selection table (stepless hoist speed)

SWL Chain hoist Hoist speed Motor size 1) Hook path Group of Reeving Max. weight
[kg] type [m/min at 50/60 Hz] [m] mechanisms [kg]
vnenn vmax FEM for hook path
5m 8m
80 DCS-Pro 1 -...VS
100 DCS-Pro 1 -...VS 30 4m
125 DCS-Pro 1 -...VS
30 ZNK 71 B 4 25 27
160 DCS-Pro 2 -...VS
200 DCS-Pro 2 -...VS 16 5 and 8 1/1
250 DCS-Pro 2 -...VS
2m+ 2)
315 DCS-Pro 5 -...VS
400 DCS-Pro 5 -...VS 8 15 ZNK 80 A 4 29 31
500 DCS-Pro 5 -...VS
1) For motor key data, see page 8. 2) 2m+ corresponds to 1900 hours at full load
duration of service.

SWL Manulift Hoist speed Motor size 1) Hook path Group of Reeving Max. weight
[kg] type [m/min at 50/60 Hz] [m] mechanisms [kg]
vnenn vmax FEM for hook path
2,8 m 4,3 m
80 DCMS-Pro 1 - ... VS
30 4m
125 DCMS-Pro 1 - ... VS 30 ZNK 71 B 4 2,8 and 4,3 1/1 25 27
250 DCMS-Pro 2 - ... VS 16 2m+ 2)
1) For motor key data, see page 8. 2) 2m+ corresponds to 1900 hours at full load
duration of service.
20352544.p65/271005

5
 Suspension DC-Pro 1-5
Fitted as standard, Included in cardboard box (conver-
suitable for: sion), suitable for:
KBK III KBK 100, KBK I, KBK II
KBK articulated frame CF 5
KBK load bar U 11
KBK crab frame RU 3, from flange width 60 mm
RU 6
RU 11, EU 11

42591545.jpg

DC-Pro 10
DC-Pro 20 up to 1000 kg
Long suspension bracket,
fitted as standard,
used on trolley
U 11
articulated frame KBK II
load bar KBK II and III
crab frame II
KBK III
DC-Pro 20
> 1000 kg
Short suspension bracket, Long suspension bracket, Short suspension bracket,
included in cardboard box fitted as standard, included in cardboard box
(conversion), (conversion),
used on trolley used on trolley used on trolley
U 11 U 22 U 22
articulated frame KBK III
load bar KBK III
crab frame KBK

also possible: also possible: also possible: also possible:

RU/EU 11 / 22 / 36 RU/EU 11 and 22 RU/EU 22 RU/EU 22
U 22 U 22 RU/EU 36
KBK II (500 kg) KBK II (500 kg)
articulated frame KBK III
crab frame KBK I and III
20352544.p65/271005

6 42591547.jpg
20352544.p65/271005

7
 DC-Pro electrical key values
Hoist motor data (The tolerance of the voltage range must not exceed 10%.)

Min. / max. currents and starting current

380-415 V, 50 Hz, 3 ~ 220-240 V, 50 Hz, 3 ~
No. of
Size Motor size
poles PN CDF nN Starts/h IN 380 IN 415 Imax 1) IA/IN 415 cos N IN 220 IN 240 Imax 1) IA/IN 240 cos N
[kW] [%] [rpm] [A] [A] [A] [A] [A] [A]
8 0,05 20 720 240 1,00 1,20 1,20 1,45 0,48 1,75 2,10 2,10 1,45 0,48
DC-Pro 1 ZNK 71 B 8/2
2 0,18 40 2950 120 1,20 1,60 1,60 2,75 0,46 2,10 2,80 2,80 2,75 0,46
8 0,10 20 675 240 1,00 1,20 1,35 1,45 0,56 1,80 2,10 2,35 1,45 0,56
DC-Pro 2 ZNK 71 B 8/2
2 0,37 40 2825 120 1,40 1,60 1,85 2,75 0,63 2,40 2,80 3,20 2,75 0,63
8 0,14 20 710 240 1,15 1,30 1,45 2,10 0,48 2,00 2,20 2,50 2,10 0,48
DC-Pro 5 ZNK 80 A 8/2
2 0,56 40 2880 120 2,40 2,90 3,40 4,35 0,57 4,15 5,00 5,90 4,35 0, 5 7
8 0,27 20 690 240 1,70 1,90 2,20 1,80 0,54 2,95 3,30 3,80 1,80 0,54
DC-Pro 10 ZNK 100 A 8/2
2 1,10 40 2745 120 3,10 3,10 3,50 3,60 0,81 5,40 5,40 6,10 3,60 0,81
8 0,54 20 730 240 3,80 4,50 5,30 2,33 0,47
DC-Pro 20 ZNK 100 B 8/2 -
2 2,20 40 2935 120 5,80 6,80 8,30 4,75 0,60

Min. / max. currents and starting current

500-525 V, 50 Hz, 3 ~
No. of
Size Motor size
polesl PN CDF nN Starts/h IN 500 IN 525 Imax 1) IA/IN 525 cos N
[kW] [% ] [rpm] [A] [A] [A]
8 0,05 20 720 240 0,75 0,95 0,95 1,45 0,48
DC-Pro 1 ZNK 71 B 8/2
2 0,18 40 2925 120 0,90 1,25 1,25 2,75 0,46
8 0,10 20 675 240 0,80 0,95 1,10 1,45 0,56
DC-Pro 2 ZNK 71 B 8/2
2 0,37 40 2825 120 1,10 1,25 1,45 2,75 0,63
8 0,14 20 710 240 0,95 1,05 1,15 2,10 0,48
DC-Pro 5 ZNK 80 A 8/2
2 0,56 40 2880 120 1,90 2,30 2,70 4,35 0,57
8 0,27 20 690 240 1,35 1,50 1,75 1,80 0,54
DC-Pro 10 ZNK 100 A 8/2
2 1,10 40 2745 120 2,40 2,50 2,80 3,60 0,81
8 0,54 20 730 240 3,25 3,60 4,20 2,33 0,47
DC-Pro 20 ZNK 100 B 8/2
2 2,20 40 2935 120 4,70 5,40 6,60 4,75 0,60

Min. / max. currents and starting current

440-455 V, 60 Hz, 3 ~ 460-480 V, 60 Hz, 3 ~ 2)
No. of
Size Motor size
poles PN CDF nN Starts/h IN 440 IN 455 Imax 1) IA/IN 455 cos N IN 460 IN 480 Imax 1) IA/IN 480 cos N
[kW] [%] [rpm] [A] [A] [A] [A] [A] [A]
8 0,06 20 870 240 0,96 1,15 1,15 1,45 0,47 1,00 1,20 1,20 1,45 0,47
DC-Pro 1 ZNK 71 B 8/2
2 0,22 40 3525 120 1,15 1,55 1,55 2,75 0,45 1,20 1,60 1,60 2,75 0,45
8 0,11 20 825 240 1,05 1,25 1,40 1,45 0,55 1,00 1,20 1,35 1,45 0,55
DC-Pro 2 ZNK 71 B 8/2
2 0,44 40 3425 120 1,45 1,65 1,95 2,75 0,62 1,40 1,60 1,85 2,75 0,62
8 0,17 20 860 240 1,20 1,35 1,50 2,10 0,47 1,15 1,30 1,45 2,10 0,47
DC-Pro 5 ZNK 80 A 8/2
2 0,67 40 3480 120 2,50 3,00 3,55 4,35 0,56 2,40 2,90 3,40 4,35 0,56
8 0,32 20 840 240 1,80 1,95 2,30 1,80 0,53 1,70 1,90 2,20 1,80 0,53
DC-Pro 10 ZNK 100 A 8/2
2 1,30 40 3345 120 3,25 3,20 3,70 3,60 0,80 3,10 3,10 3,50 3,60 0,80
8 0,65 20 880 240 4,00 4,40 5,10 2,33 0,46 3,80 4,20 4,90 2,33 0,46
DC-Pro 20 ZNK 100 B 8/2
2 2,70 40 3535 120 6,10 6,70 8,10 4,75 0,59 5,80 6,40 7,70 4,75 0,59

Min. / max. currents and starting current

220-240 V, 60 Hz, 3 ~ 2)
No. of
Size Motor size
poles PN CDF nN Starts/h IN 220 IN 240 Imax 1) IA/IN 240 cos N
[kW] [%] [rpm] [A] [A] [A]
8 0,06 20 870 240 2,10 2,50 2,50 1,45 0,47
DC-Pro 1 ZNK 71 B 8/2
2 0,22 40 3525 120 2,50 3,35 3,35 2,75 0,45
8 0,11 20 825 240 2,10 2,50 2,80 1,45 0,55
DC-Pro 2 ZNK 71 B 8/2
2 0,44 40 3425 120 2,90 3,30 3,85 2,75 0,62
8 0,17 20 860 240 2,40 2,70 3,00 2,10 0,47
DC-Pro 5 ZNK 80 A 8/2
2 0,67 40 3480 120 5,00 6,00 7,10 4,35 0,56
20352544.p65/271005

8 0,32 20 840 240 3,55 3,90 4,60 1,80 0,53

DC-Pro 10 ZNK 100 A 8/2
2 1,30 40 3345 120 6,50 6,40 7,30 3,60 0,80
8 0,65 20 880 240
DC-Pro 20 ZNK 100 B 8/2 -
2 2,70 40 3535 120
1) Imax = maximum rated current for lowering operation.
8 2) Voltages specified to CSA guideline.
 Min. / max. currents and starting current
380 V, 60 Hz, 3 ~ 575 V, 60 Hz, 3 ~ 2)
No. of
Size Motor size
poles PN CDF nN Starts/h IN 380 Imax 1) IA/IN 380 cos N IN 575 Imax 1) IA/IN 575 cos N
[kW] [%] [rpm] [A] [A] [A] [A]
8 0,06 20 870 240 1,70 1,70 1,22 0,49 0,85 0,85 1,45 0,48
DC-Pro 1 ZNK 71 B 8/2
2 0,22 40 3525 120 1,80 1,80 3,5 0,41 0,90 0,90 2,75 0,46
8 0,11 20 825 240 1,50 1,75 1,34 0,53 0,90 1,00 1,45 0,65
DC-Pro 2 ZNK 71 B 8/2
2 0,44 40 3425 120 1,80 2,10 3,50 0,65 1,00 1,15 2,75 0,63
8 0,17 20 860 24 0 1,50 1,75 2,15 0,46 0,91 1,00 2,10 0,46
DCPro 5 ZNK 80 A 8/2
2 0,67 40 3480 120 3,40 4,10 5,00 0,59 1,90 2,25 4,35 0,65
8 0,32 20 840 240 2,40 2,90 2,00 0,53 1,35 1,5 5 2,10 0,58
DC-Pro 10 ZNK 100 A 8/2
2 1,30 40 3345 120 3,80 4,30 3,90 0,82 2,40 2,70 3,80 0,87
8 0,65 20 880 240 5,40 6,40 2,70 0,43 3,00 3,50 2,33 0,50
DC-Pro 20 ZNK 100 B 8/2
2 2,70 40 3535 120 8,20 10,00 5,40 0,63 4,60 5,60 4,75 0,70

Mains connection delay fuse links

380-415V 220-240V 500-525V 440-455V 460-480V 220-240V 380V 575V
Motor size 50Hz 60Hz
[A] [A] [A] [A] [A] [A] [A] [A]
ZNK 71 B 8/2 6 6 6 6
ZNK 80 A 8/2 6 6 10 6 16 6
10 10
ZNK 100 A 8/2 6 10
ZNK 100 B 8/2 16 25 10 16 16 25 20 10

Supply cables 3) for 5% voltage drop U and starting current IA

380-415V 220-240V 500-525V 440-455V 460-480V 220-240V 380V 575V
Motor size 50Hz 60Hz
[mm] [m] [mm] [m] [mm] [m] [mm] [m] [mm] [m] [mm] [m] [mm] [m] [mm] [m]
ZNK 71 B 8/2 100 89 76 100
ZNK 80 A 8/2 1,5 100 100 100 1,5 1,5 66 100
1,5 94 31 1,5 1,5 1,5 26 1,5
ZNK 100 A 8/2 72
ZNK 100 B 8/2 38 2,5 21 61 43 47 2,5 18 2,5 43 78

DCS-Pro electrical key values

The tolerance of the voltage range must not exceed +5% or -10%.

Min. / max. currents and starting current

380-480 V, 50/60 Hz, 3 ~
Size Motor size No. of poles
PN CDF nN IN 380 MK/MN 480 cos N
[kW] [%] [rpm] [A]
DCS-Pro 1
ZNK 71 B 4 4 0,73 60 2480 3,10 2,50 0,50
DCS-Pro 2
DCS-Pro 5 ZNK 80 A 4 4 0,73 60 2540 2,90 3,20 0,58

Supply cables 3) for 5% voltage drop

Mains connection delay fuse links U and starting current IA
20352544.p65/271005

1) Imax = maximum rated current for lowering

operation. 380-480 V, 50/60 Hz, 3 ~ 380-480 V, 50/60 Hz, 3 ~
2) Voltages specified to CSA guideline. Motor size Motor size
[A] [mm] [m]
3) The lengths of the supply lines are calculated on
the basis of an earth-loop impedance of 200 m. ZNK 71 B 4 ZNK 71 B 4
6 1,5 100
ZNK 80 A 4 ZNK 80 A 4 9
 Demag chain hoist
DC-Pro 1 to DC-Pro 20 < 1000 kg, DCS-Pro 1 to DCS-Pro 5
1/1 reeving

DC-Pro 1-20 chain hoist with short suspension bracket

1)

42064446.jpg

DC-Pro 1-20 chain hoist with long suspension bracket

1)

42064545.jpg

1) The l dimension increases by 80 mm for DCS-Pro 1 to DCS-Pro 5.

Size Motor Suspension bracket Suspension bracket
short long short long short long
Chain collector
box size
H5 H8 H5 H8
20352544.p65/271005

C C1 b b1 l 1) l1 l2 l3 b3 b4 b6 d d1 d2 b5 d3 h1 h2 h3 b5 d3 h1 h2 h3 h4 h5
DC-Pro 1/2 ZNK 71 B 8/2 305 343 335 365 373 403 268 138 422 237 170 60 183 19 92 124 8 22 17 30 263 40 30 16 45 300 78 68 163 50
DC-Pro 5 ZNK 80 A 8/2 350 388 395 425 435 465 280 141 468 265 175 60 195 19 92 151 8 24 17 30 293 40 30 16 45 323 78 68 201 60
DC-Pro 10 ZNK 100 A 8/2 460 493 493 582 526 615 349 184 528 289 183 60 227 23 124 187 18 33 28 52 350 65 48 27 52 383 98 81 233 60

10 DC-Pro 20 ZNK 100 B 8/2 460 493 582 582 615 615 349 184 578 339 183 60 227 23 124 187 18 33 28 52 350 65 48 27 52 383 98 81 233 60
 Demag chain hoist
DC-Pro 20 > 1000 kg
2/1 reeving

DC-Pro 20 chain hoist with long suspension bracket

Bottom block with cut-off switch

springs arranged outside, 2/1 reeving
When a DK bottom block is used,
dimension C is increased by 60 mm.

DC-Pro 20 chain hoists with 2/1 reeving

and a hook path of 8 m are supplied a
flexible chain collector bag (pay attention
42666144.jpg to dimensions). 42666045.jpg

Size Motor Suspension bracket Suspension bracket

short long short long short long
20352544.p65/271005

Chain collector
ZNK 100 B 8/2

box size
DC-Pro 20

H5 H8 H5 H8 H5 H8 H5 H8 H5 H8
C C1 b b1 b3 l l1 l2 l3 b4 b6 d d1 d2 b5 d3 h1 h2 h3 b5 d3 h1 h2 h3 h4 h5
547 580 582 582 615 615 349 409 184 244 227 330 578 304 149 60 23 124 187 18 42 28 52 350 65 48 27 52 383 98 81 233 60 11
 Suitable for
CF 5 trolley Demag chain hoist:
Flange width b = 50 91 mm DC-Pro 1 - 80 to 125,
Max. SWL 550 kg DC-Pro 2 - 80 to 250,
Minimum curve radius 800 mm DC-Pro 5 - 160 to 500

CF 5 trolley
for girders to DIN 1025, part 1 + 5

tmax.=15

Girder connections by means of fish plates are not permitted in the area of the guide rollers. 41777946.jpg

20352544.p65/271005

12
 Suitable for
U 11 trolley Demag chain hoist:
Flange width b = 58 200, 201 310 mm DC-Pro 1 - 80 up to 125,
Max. SWL 1100 kg DC-Pro 2 - 80 up to 250,
Minimum curve radius 1000 mm (Push travel) DC-Pro 5 - 160 up to 500,
DC-Pro 10 - 315 up to 1000,
Minimum curve radius 2000 mm (Electric travel) DC-Pro 20 - 630 up to 1000

U 11 trolley See document 203 569 44

for further information.
for girders to DIN 1025, part 1 + 5

DC-Pro 1-5 eye ring

Part no.: 718 278 45
for suspension parallel to track
girder

42652156.jpg

Pay attention to clearance

dimensions for girder
connection by means of fish
plates.
42652145.jpg

Designation max. flange thickness Flange width Part no. l

t [mm] [mm] [mm]
U 11 - 200 58 - 200 716 520 45 290
22
U 11 - 310 201 - 310 716 531 45 400

Suitable for
U 22 trolley Demag chain hoist:
Flange width b = 82 - 200, 201 - 310 mm DC-Pro 10 - 315 up to 1000,
Max. SWL 2200 kg DC-Pro 20 - 630 up to 2000
Minimum curve radius 2000 mm (Push travel)
Minimum curve radius 3000 mm (Electric travel)

U 22 trolley See document 203 569 44

for further information.
for girders to DIN 1025, part 1 + 5

DC-Pro 10-20 eye ring

Part no.: 715 278 45
for suspension parallel to track
girder

42652158.jpg

Pay attention to clearance

dimensions for girder
connection by means of fish
plates.
20352544.p65/271005

42665944.jpg

Designation max. flange thickness Flange width Part no. l

t [mm] [mm] [mm]
U 22 - 200 82 - 200 716 620 45 325
30
U 22 - 310 201 - 310 716 631 45 435 13
 Suitable for
E 11 / E 22 travel drive trolleys:
220-480 V, 50 / 60 Hz, 3 ~ U 11 / U 22
KBK RF 125

Features All electrical connections are of plug-

in design;
Inputs for limit switches and fast-to-
slow limit switches are integrated into
the control card;
Smooth starting via ramps;
E11/E22 is fitted to the relevant U11/
U22 trolley;
E 22 can also be fitted to the new RF
125 friction wheel travel drive;
Control cable set (part no.
720 070 45) and mains connection
cable (part no. 720 072 45) are
designed to provide the electrical
connection between a chain hoist
and the E 11 / E 22 cross-travel drive.

E11/E22 units are shipped ready for

operation.
The following settings are also possible:
Travel speed, acceleration and brak-
ing parameters can be programmed
via DSE 8-C/DSE 10-C control pen-
dant;
Load-sway damping can be activated
for the cross travel motion;
Infinitely variable travel speed only in
42670744.jpg connection with DCS-Pro and
DSE 10-CS.

Selection table Max. displaceable Travel drive Speed Possible trolleys Max. weight
weight incl.
at full load 3) with partial
dead load 2) load 1)
[kg] Type [m/min] [m/min] [kg]
1100 E 11 U 11 4
24/6 30
2200 E 22 U 22, RF 125 5
1) possible by programming other parameters
2) 1% max. incline climbing ability
3) stepless up to 24 m/min

Electrical data Min. / max. currents and starting current

220-480 V, 50 / 60 Hz, 3 ~
Size Motor size
PN CDF nN Starts/h IN 220 IN 480 Imax 220 Imax 480
[kW] [%] [rpm] [A] [A] [A] [A]
0,025 20 862 240 0,3 0,15 1,3 0,65
E 11 MP 56 M
0,1 40 3450 120 1,1 0,55 2,6 1,3
0,05 20 630 240 0,5 0,24 1,16 0,58
E 22 MP 56 L
0,2 40 2525 120 1,8 0, 9 4,3 2,15
20352544.p65/271005

The tolerance of the voltage range must not exceed +5% or -10%.

See document 214 810 44 for further information.

14
 E 11 / E 22 travel drive
20352544.p65/271005
on U 11 / U 22 trolley

Trolley A1 X1 X2 X3 T1
[mm] [mm] [mm] [mm] [mm]
U 11 58 50 68 115 41
42669454.jpg U 22 60 68 44 117 49 15
 Hook dimensions C Short suspension bracket Long suspension bracket
C1 C1
DC-Pro, DCS-Pro chain hoist Size 1)
C Chain collector box C Chain collector box
H5 H8 H5 H8
DC-Pro 1 305 335 365 343 373 403
DC-Pro 2 305 335 365 343 373 403
DC-Pro 5 350 395 425 388 435 465
1) Only DCS-Pro 1 to DCS-Pro 5 sizes are step- DC-Pro 10 460 493 582 493 526 615
less. DC-Pro 20 547 582 582 580 615 615

Short suspension bracket Long suspension bracket

42598544.jpg

DCM-Pro, DCMS-Pro Manulift chain Short suspension bracket Long suspension bracket
hoist C C1 C C1
Size 1) Chain collector Chain collector
for hook path for hook path
box box
2,8 m 4,3 m H5 2,8 m 4,3 m H5
DCM-Pro 1 635 705 335 673 743 373

1) Only DCMS-Pro 1 to DCMS-Pro 2 sizes are DCM-Pro 2 635 705 335 673 743 373
stepless. DCM-Pro 5 680 750 395 718 788 435

Manulift with short suspension bracket Manulift with long suspension bracket
20352544.p65/271005

16 42598647.jpg
 DC-Pro, DCS-Pro chain hoist with Transverse to girder Parallel to girder
CF 5 trolley C1 C1
Size
C Chain collector box C Chain collector box
H5 H8 H5 H8
DC-Pro 1 385 415 445 380 410 440
DC-Pro 2 385 415 445 380 410 440
DC-Pro 5 430 477 507 425 472 502

Transverse to girder Parallel to girder

Curve radius 800 mm 42652544.jpg

DC-Pro, DCS-Pro chain hoist with Transverse to girder Parallel to girder

U 11 or U 22 trolley C1 C1
Size 4) Trolley
C Chain collector box C Chain collector box
H5 H8 H5 H8
DC-Pro 1 U 11 360 390 420 385 415 445
DC-Pro 2 U 11 360 390 420 385 415 445
DC-Pro 5 U 11 405 452 482 430 477 507
1) Dimensions C and C1 are reduced by 33 mm if a U 11 545 578 667 569 602 691
DC-Pro 10 1)
short suspension bracket is used.
U 22 557 590 679 581 614 703
2) < 1000 kg 2)
U 11 545 578 667 569 602 691
3) > 1000 kg, 2/1 reeving
DC-Pro 20 1) U 22 2) 557 590 679 581 614 703
4) Only sizes DCS-Pro 1 to DCS-Pro 5 sizes are
stepless. U 22 3) 644 679 779 668 703 803

Transverse to girder Parallel to girder

20352544.p65/271005

Minimum curve radius

Push travel Electric travel
[mm] [mm]
U 11 1000 2000
U 22 2000 3000 42652644.jpg 17
 Pillar and wall-mounted slewing jib crane for
DCM-Pro 1 and DCM-Pro 5,
DCMS-Pro 1 and DCMS-Pro 2

KBK 100 Suitable for DCM-Pro 1 - 80 DCM-Pro 1 - 125 KBK I

Manulift DCMS-Pro 1 - 80 DCM-Pro 2 - 125
DCM-Pro 2 - 250
DCMS-Pro 1 - 125
DCMS-Pro 2 - 250
Dimensions KBK KBK
m 100 I
2,02 2,03

A 3,02 3,03

- 4,03

B 3,00 3,02

C 2,61 2,47

D 0,58 0,76
For further information see technical data sheet 41192745.jpg
41192645.jpg 203 565 44 (714 IS 132)
Slewing range KBK 100 : 270 Slewing range KBK 100 : 270
KBK I : 300 KBK I : 270

Order example: KBK 100 pillar-mounted slewing crane, outreach 2 m

Manulift also suitable for travel on KBK suspension monorails (see KBK systems brochure)

Accessories for DCM-Pro 1 to DCM-Pro 5, DCMS-Pro 1 to DCMS-Pro 2 - max. SWL 250 kg

Quick release coupling for Load hook 250 kg Slewing load hook 250 kg
DSM-C, DSMS-C control unit
Hook dimension C = 765 mm

Quick release coupling for

DSM-C, DSMS-C control unit
1 Load hook 5 Pressure spring
2 Load fixing 6 Cylindrical pin
3 Unlocking sleeve 7 Swivel lock
4 DSM-C, DSMS-C control unit, Part no. 835 665 44 Part no. 835 584 44
housing rear part
41089844.jpg 41089744.jpg 83558403.jpg

1)
Coupling pin 250 kg Gripper hook 125 kg Belt sling 125 kg
20352544.p65/271005

1) Belt sling width 45 mm,

max. dia. to be gripped 430 mm

Part no. 835 580 44 Part no. 565 695 44 Part no. 565 696 44
41113044.jpg 41113144.jpg 41113444.jpg
18
 Pantograph-type tongs for SWL up to 125 kg

Gripping
capacity
Gripping capacity

SZ 1/SZ 2 SZ 1 - R/SZ 2 - R

41192344.jpg 41192444.jpg

Gripping Weight
Range b l h min h max Size Part no.
capacity kg
60 - 80 SZ 1-08-1 565 701 44
80 - 105 SZ 1-10-1 565 601 44 3,5
105 - 130 SZ 1-13-1 565 702 44
60 370 190 265
130 - 155 SZ 1-15-1 565 602 44
155 - 180 SZ 1-18-1 565 703 44 3,7
180 - 205 SZ 1-20-1 565 603 44
SZ 1 60 - 80 SZ 1-08-2 565 704 44
80 - 105 SZ 1-10-2 565 604 44 4,3
105 - 130 SZ 1-13-2 565 705 44
200 370 190 265
130 - 155 SZ 1-15-2 565 605 44
155 - 180 SZ 1-18-2 565 706 44 4,5
180 - 205 SZ 1-20-2 565 606 44
40 - 150 120 370 225 420 SZ 1-R-15 565 608 44 4,0
140 - 210 SZ 2-21-1 565 712 44
210 - 275 60 520 190 415 SZ 2-27-1 565 612 44 4,7
275 - 340 SZ 2-34-1 565 613 44
SZ 2 140 - 210 SZ 2-21-2 565 715 44
5,4
210 - 275 200 520 190 415 SZ 2-27-2 565 615 44
275 - 340 SZ 2-34-2 565 616 44 5,7
100 - 300 160 520 325 620 SZ 2-R-30 565 618 44 5,3
20352544.p65/271005

Example
For ordering pantograph-type tongs comprising articulation 1, size 10 clamping levers for
80 105 mm gripping range and size 1 clamping jaws, width b = 60 mm. 1 set of pantograph-type tongs SZ 1-10-1 Part no. 565 601 44 19
 Parallel grab system for SWL up to 125 kg

W1 range
Part no.: 840 850 44

Technical data: Load capacity up to 63 kg

Diameter 50 150 mm
maximum length 600 mm
load support on one side
narrow jaw 60 mm

The sliding jaw (left) is not fitted with a load support and is
approx. only 17 mm thick. This makes this grab suitable for
picking up shafts arranged close together.

40974244.jpg 40974844.jpg
W2 range
Part no.: 840 848 44

Technical data: Load capacity up to 125 kg

Diameter 50 150 mm
load support on both sides
wide jaws 120 mm

This grab can be used for handling loads weighing up to

125 kg. Owing to the wide jaws, the load can be picked
up safely even when picked up asymmetrically.

40974344.jpg 40974444.jpg

W3 range
Part no.: 840 849 44

Technical data: Load capacity up to 125 kg

Diameter 60 130 mm
load support on both sides
narrow jaws 60 mm
with bore hole for splined shafts

This grab can be used for handling loads weighing up to

125 kg. The load is picked up symmetrically. Long shafts
and shafts with varying diameters can be handled when
used together with extension set 1.

40974944.jpg 40975044.jpg
20352544.p65/271005

20
 Extension set 1 The working range of the parallel grab system of the W3 range can be extended
using the set of accessories illustrated below.
Part no.: 840 870 44
By inserting the support shafts into the grab jaws, fitting the support jaws to the sup-
port shafts and securing these items using grub screws, shafts with different diame-
ters can be handled in a horizontal position.
By sliding and turning the support jaws on the shaft, differences in diameter of up to
30 mm can be compensated.

Supporting shaft Supporting jaws

Grub screw
40975644.jpg 41268144.jpg

Example Container handling

Container size
Container type
600 x 400 400 x 300
Euro container rigid
rigid
KLT ( VDMA )
adjustable
Various containers such as
rigid
PDB, ARCAMF, SSI Schfer Eurotec, Utz KLT, Bito
Other container types on request
20352544.p65/271005

41970644.jpg 42301544.jpg 42301344.jpg 21

 Parallel gripper system for blocks and cartons

42693944.jpg

SWL Carton Useful gripper range Stroke Length Height Weight Part no.
Kmin Kmax G h L1 L2 H
[kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
63 240 800 max. 150 G + 62 K + 138 437,5 ... 683,8 331 ... 344,2 12 ... 15,5 588 843 46

This gripper may not be used with a pneumatic balancer.

In order to maintain a stable carton shape, the cover halves of the carton must con-
20352544.p65/271005

tact each other and the tape used to close the carton must be arranged at right
angles to the gripping direction when cartons are gripped.
Useful gripping range G is the difference of the carton to be gripped by the gripper.
Dimension G should not be selected any larger than actually necessary.
22
 Power supply

Current collectors for trolleys

CF 5 trolley U 11 / U 22 trolley

41778245.jpg

Trolley Current collector 1 Towing arm tube

2 Current collector tube
Part no.
3 Tube clip
CF 5 Click-fit 840 085 44
U 11 / U 22 716 560 45 42638148.jpg

Example: KBK 25 KBK 25 trailing cable power supply line

for straight track sections up to 30 m in
length, comprising:

1 KBK 25 rail section (galvanized)

2 Towing trolley
3 Retaining plate
4 C-rail 800 mm
5 Steel girder (by the customer)
6 Clamp-fitted buffer
7 Control pendant
8 Chain hoist
9 C-rail bracket
10 Cable trolley
11 Trailing cable
12 Rail end cable clamp
13 Adjustable limit stop
14 Terminal box
15 Mains connection switch
16 Rising line (by the customer)
20352544.p65/271005

42531645.jpg 23
Clamp-fitted buffers

Clamp-fitted buffer type KP easy assembly;

for sloping and parallel flanges;
for various trolleys, from CF 5 Click-fit trolleys to U 11 or U 22 trolleys;
tightening torques for assembly cast into clamp-type buffer;
buffers can be easily replaced;
operating temperature range: from -20C to +70C;
sufficient resistance to ageing, ozone and weather;
resistance to acids and lyes.

General operating conditions smallest DIN girder profile section INP 100, IPE 100, IPBL 120, IPB 120
largest DIN girder profile section INP 300, IPE 600, IPBL 450, IPB 320
travel wheel diameter 56 mm to 82 mm

For further information on clamp-fitted buffers, see publication 203 313 44.

KP-A10 clamp-fitted buffer

t max. = 21

b min. = 50 mm (INP 100)

b max. = 314 mm

Hazard Hazard
Shorten any overhang Shorten any overhang

42508145.jpg

1)
Clamp-fitted buffer KP-A10 KP-T16
Designation KP-A10/150 KP-A10/250 KP-A10/360 KP-T16/250 KP-T16/360
Part no. 826 924 44 826 926 44 826 928 44 826 982 44 826 984 44
Flange width [mm] 50 - 104 105 - 204 205 - 314 82 - 195 196 - 305
Flange thickness [mm] up to max. 21 up to max. 31
1) Two of the part no. parts given are required for providing limit stops at both ends of the runway.
Printed in Germany Basse/021105/5H

Demag Cranes & Components GmbH

P.O. Box 67, D-58286 Wetter
Telephone (+49 2335) 92-0, Telefax (+49 2335) 927676
www.demagcranes.com

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Subject to change. Not liable for errors or omissions.