Professional Documents
Culture Documents
OS describe what
individuals need
to do, know and
understand in
order to carry out
a particular job Introduction
role or function Qualifications Pack- Maintenance Technician Electrical
Level 4
OS are
performance
standards that
individuals must SECTOR: AUTOMOTIVE
achieve when SUB-SECTOR: MANUFACTURING SUPPORT
carrying out
functions in the OCCUPATION: MAINTENANCE
workplace,
together with JOB ROLE: MAINTENANCE TECHNICIAN ELECTRICAL L4
specifications of REFERENCE ID: ASC/Q6803
the underpinning
knowledge and ALIGNED TO : NCO-2004/Nil
understanding
Brief Job Description: Individuals at this job are responsible for maintaining the
Electrical/ electronic systems of equipment and machinery. They use laid down
procedures, and knowledge of the equipment to conduct routine maintenance
and organize repairs. They are also involved in control and monitoring devices
ASDC, NEW DELHI and occasionally in the manufacture of items that will help in maintenance.
E-mail:
Personal Attributes: This job requires the individual to work independently and
SKC.ASDC@gmail.com
be judicious in making decisions pertaining to ones area of work. The individual
should be result oriented & be able to demonstrate skills for information
ordering, oral expression skills along with comprehension. The individual must
be physically fit as to be able to maintain unusual working hours .
Qualifications Pack For Maintenance Technician Mechanical level 4
Compulsory:
ASC/N/6804 Develop Understanding of the equipment in the
plant
ASC /N6805 Carry out Preventive / breakdown Maintenance
Applicable National Occupational ASC/N 0002 Work effectively in a team
Standards (NOS) ASC/N0006. Maintain a safe , secure and clean working
environment
ASC / N 0021 Maintain 5S activities in the work premises
Optional:
N.A.
Performance Criteria As described in the relevant OS units
2
Qualifications Pack For Maintenance Technician Mechanical level 4
Acronyms
4
ASC/N6804. Develop Understanding of the Equipment
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National Occupational
Standards
Overview
This unit is about developing an in depth analysis and understanding of the systems ,
mechanisms in machines and equipments; to be able to plan the maintenance systems to
have continuity of the production processes.
ASC/N6804 . Develop Understanding of the equipments
PC7. Plan the time and schedule for preventive maintenance cycle based on the
equipment manufacturers recommendations and the history of similar
equipment handled, used in the plant.
PC8. Plan the installation/ shifting activity in totality considering special experts/
external support and material and tools required for the civil, material handling
activity , consumables, wiring, soldering connections, testing cycles and
everything mentioned in the Equipment Manual.
PC9. Discuss with seniors in manufacturing, maintenance for planning activity prior to
the schedule to ensure all points are adequately considered.
PC10. Plan as much as possible standardization of electrical elements such as wires,
fuses, PLCs etc. while new lines/ shifting activities are being planned
Manpower
PC11. Plan for support from Production , other specialist teams in maintenance
deployment
based on their schedules.
PC12. Plan support from outside experts for special techniques.
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ASC/N6804 . Develop Understanding of the equipments
Credits(NSQF)
TBD Version number 1.0
[OPTIONAL]
Industry Automotive Drafted on 13.08.13
Industry Sub-sector Manufacturing Support Last reviewed on 23.09.13
9
ASC/N6805. Carry out the Preventive / breakdown Maintenance Activity
National Occupational
Standards
Overview
This unit is about carrying out the preventive & breakdown maintenance activities as per laid
down systems to have continuity of the production processes and improve the activities and
working of the function.
ASC/N6805. Carry out the Preventive/ Breakdown maintenance of the equipment
PC3. Be part of the team planning new equipment, installations, layout planning etc.
so that the maintenance aspect is planned appropriately in the specifications
and norms.
Carrying out the To be competent , the user/individual on the job must be able to:
maintenance activity PC4 . Open the equipment and replace the scheduled spare parts as per the schedule
working status to expected conditions. Discuss with the user/ operator to learn
about problems /unusual phenomenon noticed on the equipment.
PC6. Assemble back, covers , guards, clamps, insulation etc. & prepare for taking the
trials.
PC7. To attend the breakdown maintenance verify in appropriate sequence for the
equipment
Charge leakage/ short circuit from parts
Breakage of wires, clamps
Unusual contacts of electrical wires with moving parts
Erratic / problematic performance
Any problem condition as reported in the complaint
PC8. Plan sequence of activities for changing, correcting the situation after opening,
verifying contact/ insulation conditions, failure of internal wires etc. and ensure
the circuit elements, consumables are available at the work place.
PC9. Use appropriate PPE, material handling equipment and tools and carry out the
task . Use recommended methods, consumables, tools for
Electrical / electronic connections
Verification of continuity
joints, including soldered
PC10. Take support from experts, user , team members from maintenance during the
activity if required.
PC11. Clock the time for the task so that the scheduling and planning can be
improved in future.
PC12. When carrying out the installation/ shifting activity record the time and
unplanned tasks encountered in the activity.
PC13. Discuss with seniors in manufacturing, maintenance for improving the activity
to ensure all points are adequately considered.
Taking the trials & To be competent , the user/individual on the job must:
hand over the PC14. Take trials of running step by step increasing duty conditions gradually and
equipment for verify specified parameters are attained and no abnormalities achieved,
manufacturing
PC15. Study the standard working , running for a few cycles of the equipment to
process
ascertain normal working in presence of the user .
PC16. Handover the equipment to the user.
Documentation & PC17. Update the history sheet with the replacement details .
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ASC/N6805. Carry out the Preventive/ Breakdown maintenance of the equipment
Records
PC 18 . Discuss with seniors and decide if any change is necessary for preventive
schedules based on the breakdown activity.
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ASC/N6805. Carry out the Preventive/ Breakdown maintenance of the equipment
Credits(NSQF)
TBD Version number 1.0
[OPTIONAL]
Industry Automotive Drafted on 13.08.13
Industry Sub-sector Manufacturing Support Last reviewed on 23.09.13
15
ASC/N0002. Work effectively in a team
______________________________________________________________________________
National Occupational
Standards
Overview
This unit is about working effectively with colleagues, either in own work group or in other
work groups within organization.
y
Description This NOS unit is about working effectively within a team, either in
individuals own work group or in other work groups outside the
organisation.
Scope This unit/task covers the following:
Colleagues:
Superiors
Members of own work group
People in other work groups within or outside the organisation
Communicate:
Face-to-face
By telephone
In writing
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria
A. Compulsory To be competent, the user/individual on the job must be able to:
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KB1. Different types of information that colleagues might need and the
importance of providing this information when it is required
KB2. The importance of helping colleagues with problems, in order to
meet quality and time standards as a team
Skills (S)w.r.t. the scope
Element Skills
A. Core Skills/ Writing Skills
Generic Skills The user/individual on the job needs to know and understand how to:
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ASC/N0006. Maintain a safe , clean and secure working environment
_____________________________________________________________________________________________
National Occupational
Standards
Overview
This unit is about establishing a Safe, Healthy and Environment friendly workplace at the
organization shop floor
Unit Title
Maintain a healthy , safe and secure working environment
(Task)
Description This OS unit is about creating a Safe and Healthy work place, adhering to
the safety guidelines in the working area of the organization and vendors
shop floor, following practices which are not impacting the environment
in a negative manner
Scope This unit/task covers the following:
Types of processes:
Mechanical and electrical maintenance processes
Manufacturing processes
Types of products
individual child parts
part assemblies
mechanical equipment
electrical equipment
A. Technical Knowledge The user/individual on the job needs to know and understand:
KB1. basic knowledge of Safety procedures( fire fighting, first aid)
within the organization
KB2. basic knowledge of various types of PPEs and their usage
KB3. basic knowledge of risks associated with each occupation in the
organization
KB4. knowledge of personal hygiene and how an individual can
contribute towards creating a highly safe and clean working
environment
Skills (S) w.r.t. the scope
Element Skills
A. Core Skills/ Generic Skills Writing Skills
The user/ individual on the job needs to know and understand how to:
SA1. write basic level notes and observations
Reading Skills
The user/individual on the job needs to know and understand how to:
SA2. read safety instructions put up across the plant premises
SA3. read safety precautions mentioned in equipment manuals and
panels to understand the potential risks associate with the
equipment
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:
SA4. effectively communicate information to team members and
Inform employees in the plant and concerned functions about
potentials Safety, Health and Environment related risks
observed
SA5. question operator/ supervisor in order to understand the safety
related issues
SA6. attentively listen with full attention and comprehend the
information given by the speaker during safety drills and training
programs
B. Professional Skills Judgmental Thinking
The user/individual on the job needs to know and understand how to:
SB1. use common sense and make judgments during day to day basis
SB2. use reasoning skills to identify and resolve basic problems
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National Occupational
Standard
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Overview
This unit is about the understanding all principles of 5S and follow the given guidelines to
ensure a clean and efficient working environment in the organization
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(Task)
Maintain 5S activities in the work premises
Description This NOS is about ensuring all 5 S activities both at the shop floor and the
office area to facilitate increase in work productivity
Scope The individual needs to
Ensure sorting, streamlining & organizing, storage and
documentation, cleaning, standardization and sustenance across
the plant and office premises of the organization
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body
KB9. have knowledge of best ways of cleaning & waste disposal
KB10. understand the importance of standardization in processes
KB11. understand the importance of sustainability in 5S
KB12. have knowledge of TQM process
KB13. have knowledge of various materials and storage norms
KB14. understand visual controls, symbols, graphs etc.
Skills (S)w.r.t. the scope
Element Skills
A. Core Skills/ Generic Writing Skills
Skills
The user/ individual on the job needs to know and understand how to:
SA1. write basic level notes and observations
SA2. note down observations (if any) related to the process
SA3. write information documents to internal departments/ internal
teams
Reading Skills
The user/individual on the job needs to know and understand how to:
SA4. read 5S instructions put up across the plant premises
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:
SA5. effectively communicate information to team members inform
employees in the plant and concerned functions about 5S
SA6. question the process head in order to understand the 5S related
issues
SA7. attentively listen with full attention and comprehend the
information given by the speaker during 5S training programs
B. Professional Skills Judgmental Thinking
The user/individual on the job needs to know and understand how to:
SB1. use common sense and make judgments during day to day basis
SB2. use reasoning skills to identify and resolve basic problems using
5S
Persuasion
The user/ individual on the jobs needs to know and understand how to:
SB3. persuade co team members to follow 5 S
SB4. ensure that the co team members understand the importance of
using 5 S tool
Creativity
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The user/individual on the job needs to know and understand how to:
SB7. do what is right, not what is a popular practices
SB8. follow shop floor rules& regulations and avoid deviations; make
5S an integral way of life
SB9. ensure self-cleanliness on a daily basis
SB10. demonstrate the will to keep the work area in a clean and orderly
manner
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NOS Title/ NOS Elements NOS & Performance Criterion Description Marks
allocation
ASC/N6804 Develop Understanding of the equipment Viva Practical
Studying the Operating To be competent , the user/individual on the job must:
Manual & other PC1. Understand the following from the equipment manual
information and activities 10 30
Assembly sub systems, sequence
related to the equipment
Electrical Motors, controls, sensors, fuses, PLCs
used
Mechanisms & operation including controls,
automation
Standard parts & ones specific to the machine
Wiring / control systems/ circuit diagrams
Motherboard
Standard recommended spares
Consumables required to be used.
Precautions, fault detection guidelines
Frequency recommended for maintenance vis-a vis
operating loads
PC2. Lay down the system for the maintenance cycle of each 10 20
equipment by sticking appropriate stickers or recording
maintenance schedules
for routine activities by operator/ M/c technician
special periodic by the maintenance team
PC3. Keep the special / standard tool kits ready for usage at short
notice.
PC4. For special purpose equipment made for the organization
20 30
ensure that the drawings & other information matches with
the current status of the equipment.
PC5. Learn new points and update the troubleshooting check
sheets available with the manual.
PC6. Learn while giving support to seniors/ external experts in
predictive / breakdown maintenance activity.
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Carrying out the To be competent , the user/individual on the job must be able
maintenance activity to:
PC4 . Open the equipment and replace the scheduled spare
parts as per the schedule
Taking the trials & hand To be competent , the user/individual on the job must:
over the equipment for PC14. Take trials of running step by step increasing duty
manufacturing process conditions gradually and verify specified parameters are
attained and no abnormalities achieved,
PC15. Study the standard working , running for a few cycles of 10 30
Documentation & Records the equipment to ascertain normal working in presence of
the user .
PC16. Handover the equipment to the user.
subtotal 70 180
ASC/N 0002 Work effectively in a team Viva Practical
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