Professional Documents
Culture Documents
September 2005
This catalog is not intended as an overview
of the HEIDENHAIN product program.
Rather it presents a selection of encoders
for use on servo drives.
Contents:
For the linear and angular encoders Drehgeber Incremental Rotary Encoders
listed in the selection tables, you will find ERN, ROD
detailed information such as mounting Absolute Rotary Encoders
information, specifications and April 2005
ECN, EQN, ROC, ROQ
dimensions in the respective product
catalogs.
Catalog
Angle Encoders
Contents:
Winkelmessgerte Incremental Angle Encoders
ERA, ERP, ERO, RON, RPN, ROD
Absolute Angle Encoders
Juli 2005
RCN
Catalog
ERM 200
Contents:
ERM 280
Einbau-Messgert
Incremental Magnetic Modular Encoders
September 2005
Catalog
Exposed Linear Encoders
Contents:
Offene
Lngenmessgerte
Incremental Linear Encoders
LIP, PP, LIF, LIDA
August 2005
2
Contents
Overview
Electrical Connection
Controlling systems for servo drives require The properties of encoders have decisive
measuring systems that provide feedback influence on important motor qualities such
for the position and speed controllers and as:
for electronic commutation. Positioning accuracy
Speed stability
Bandwidth, which determines drive
command-signal response and
disturbance rejection capability
Power loss
Size
Quietness
Subdivision
Speed
calculation
Rotary encoders
4
All the HEIDENHAIN encoders shown in
Overview
this catalog involve very little cost and effort
for the motor manufacturer to mount and
wire. Encoders for rotary motors are of
short overall length. Some encoders, due to
their special design, can perform functions
otherwise handled by safety devices such
as limit switches.
Motor for digital drive systems (digital position and speed control).
Rotary encoder
Angle encoders
Linear encoders
5
Explanation of the Selection Tables
The tables on the following pages list the encoders suited for
individual motor designs. The encoders are available with
dimensions and output signals to fit specific types of motors
(dc or ac).
6
Rotary encoders and angle encoders for integrated and hol-
low-shaft motors
Rotary encoders and angle encoders for these motors have
hollow through shafts in order to allow supply lines, for example,
to be conducted through the motor shaftand therefore through
the encoder. Depending on the conditions of the application, the
encoders must either feature IP 66 protection orfor example
with modular encoders using optical scanningthe machine must
be designed to protect them from contamination.
85 C 10 to 30 V
100 C 5 V 10%
3.6 to 5.25 V
Universal stator coupling 5 V 10%
10 to 30 V
70 C
100 C 5 V 10%
70 C 10 to 30 V
100 C 5 V 10%
5 V 5%
3.6 to 5.25 V
5 V 5%
3.6 to 5.25 V
10 to 30 V
70 C
100 C 5 V 10%
70 C 10 to 30 V
100 C 5 V 10%
8
Incremental signals Absolute position values Model For more
information
Output signals Signal periods Positions per Distinguishable Data interface
per revolution revolution revolutions
9
Selection Guide
Rotary Encoders for Integration in Motors
Protection: up to IP 40 (IEC 60529)
100 C
115 C
ERN 1300
12000 rpm
50.5
28 38
12000 rpm
85 C
1)
5/10/20/25-fold interpolation
10
Power supply Incremental signals Absolute position values Model For more
information
Output Signal periods Positions per Distinguishable Data interface
signals per revolution revolution revolutions
11
Selection Guide
Rotary Encoders and Angle Encoders for
Integrated and Hollow-Shaft Motors
50 C
D1: 318.58 mm
458.62 mm
573.20 mm
12
Power supply Incremental signals Absolute position values Model For more
information
Output Signal periods per Positions per Data interface
signals revolution revolution
RON 287
3.6 to 5.25 V 1 VPP 32768 536870912 29 bits EnDat 2.2/02 RCN 729
ERA 882C
without
tensioning
elements
1) 2)
After internal 2-fold interpolation After internal 10-fold interpolation
13
Selection Guide
Exposed Linear Encoders for Linear Drives
240 to
6040 mm
1)
After linear error compensation
14
Power supply Incremental signals Absolute position Model For more
values information
Output signals Signal period/ Cutoff frequency
Accuracy grade 3dB
15
Selection Guide
Sealed Linear Encoders for Linear Drives
Protection: IP 53 to IP 641) (IEC 60529)
58.2
32.2
ML + 158 18
ML + 138 18
1)
After installation according to instructions
2)
Depending on the adapter cable
3)
Availability planned for 2006
16
Power supply Incremental signals Absolute position values Model For more
information
Output Signal period/ Cutoff Resolution Data interface
signals Accuracy grade frequency
(3dB)
LS 1873)
17
Rotary Encoders and Angle Encoders
for Three-Phase AC and DC Motors
General Information
Speed stability Transmission of measuring signals For digital speed control on machines
To ensure smooth drive performance, To ensure the best possible dynamic with high requirements for dynamics,
an encoder must provide a large number performance with digitally controlled a large number of measuring steps is
of measuring steps per revolution. motors, the sampling time of the speed requiredusually above 500000 per
The encoders in the HEIDENHAIN product controller should not exceed approx. revolution.
program are therefore designed to supply 256 m. The feedback values for the
the necessary numbers of signal periods position and speed controller must For applications with standard drives, as
per revolution to meet the speed stability therefore be available in the controlling with resolvers, approx. 60000 measuring
requirement. system with the least possible delay. steps per revolution are sufficient.
HEIDENHAIN encoders for drives with
HEIDENHAIN rotary and angular encoders High clock frequencies are needed to fulfill digital position and speed control therefore
featuring integral bearings and stator such demanding time requirements on provide sinusoidal incremental signals
couplings provide very good performance: position values transfer from the encoder with signal levels of 1 VPP which, thanks
shaft misalignment within certain to the controlling system with a serial data to their high quality, can be highly
tolerances (see Specifications) do not transmission ( see also Interfaces; Absolute interpolated in the subsequent electronics
cause any position error or impair speed Position Values). (Diagram 1 below).
stability.
HEIDENHAIN encoders for electric drives For example, a rotary encoder with 2048
At low speeds, the position error of the therefore usually provide additional signals periods per revolution and a
encoder within one signal period affects incremental signals, which are available 1024-fold or 4096-fold subdivision in the
speed stability. In encoders with purely without delay for use in the subsequent subsequent electronics produces approx.
serial data transmission, the LSB (Least electronics for speed and position control. 2 (or 8) million measuring steps,
Significant Bit) goes into the speed stability. For standard drives, manufacturers respectively, per revolution. This
(See also Measuring Accuracy.) primarily use HEIDENHAIN absolute corresponds to a resolution of 23 bits.
encoders without integral bearing (ECI/EQI) Even at shaft speeds of 12 000 rpm,
or rotary encoders with TTL or HTL the signal arrives at the input circuit of
compatible output signalsas well as the controlling system with a frequency of
additional commutation signals for only approx. 400 kHz (Diagram 2). 1 VPP
permanent-magnet dc drives. incremental signals
permit cable lengths up to 150 meters
(492 ft).
(See also Incremental Signals 1 VPP)
Diagram 1:
Signal periods per revolution and the resulting number of measuring steps per revolution
as a function of the subdivision factor.
Subdivision factor
50 000 000
20 000 000
Measuring steps per revolution
10 000 000
5 000 000
2 000 000
1 000 000
500 000
200 000
100 000
50 000
20 000
10 000
20
1 000
16
50
100
500
5 000
10 000
18
HEIDENHAIN absolute encoders for Bandwidth Size
digital drives also supply additional The attainable amplification factors for the A higher permissible operating temperature
sinusoidal incremental signals with the position and speed control loops, and permits a smaller motor size for a specific
same characteristics as those described therefore the bandwidth of the drives for rated torque. Since the temperature of the
above. command response and control reliability motor also affects the temperature of the
is sometimes limited by the rigidity of encoder, HEIDENHAIN offers encoders for
Absolute encoders from HEIDENHAIN use the coupling between the motor shaft and permissible operating temperatures up
the EnDat interface (for Encoder Data) for encoder shaft as well as by the natural to 120 C (248 F). These encoders make it
the serial data transmission of absolute frequency of the coupling. HEIDENHAIN possible to design machines with smaller
position values and other information for therefore offers rotary and angular motors.
automatic self-configuration, monitoring encoders for high-rigidity shaft coupling.
and diagnosis. (See Absolute Position The stator couplings mounted on the Power loss and quietness
ValuesEnDat.) This makes it possible to encoders have a high natural frequency The power loss of the motor, the accom-
use the same subsequent electronics and up to 2 kHz. (See alsoMechanical Design panying heat generation, and the acoustic
Diagram 2:
Shaft speed and resulting output frequency as a function of the
number of signal periods per revolution
19
Linear Encoders for Linear Drives
General Information
Subdivision factor
Measuring step [m]
20
Transmission of measuring signals Bandwidth
The information above on rotary and On linear motors, a coupling lacking in
angular encoder signal transmission rigidity can limit the bandwidth of the
essentially applies also for linear encoders. position control loop. The manner in which
If, for example, one wishes to traverse at the linear encoder is mounted on the
a minimum velocity of 0.01 m/min with machine has a very significant influence on
a sampling time of 250 s, and if one the rigidity of the coupling. (See Design
assumes that the measuring step should Types and Mounting.)
change by at least one measuring step per
sampling cycle, then one needs a On sealed linear encoders, the scanning
measuring step of approx. 0.04 m. To unit is guided along the scale. A coupling
avoid the need for special measures in the connects the scanning carriage with the
subsequent electronics, input frequencies mounting block and compensates the
should be limited to less than 1 MHz. misalignment between the scale and the
Linear encoders with sinusoidal output machine guideways. This permits relatively
signals are therefore best suited for high large mounting tolerances. The coupling is
traversing speeds and small measuring very rigid in the measuring direction and is
steps. flexible in the perpendicular direction. If the
coupling is insufficiently rigid in the
Sinusoidal voltage signals with levels of measuring direction, it could cause low
1 VPP attain a 3 dB cutoff frequency of natural frequencies in the position and
approx. 200 kHz and more at a permissible velocity control loops and limit the
cable length of up to 150 m (492 ft). bandwidth of the drive.
The figure below illustrates the relationship The sealed linear encoders recommended
between output signals, traversing speeds, by HEIDENHAIN for linear motors generally
and signal periods of linear encoders. Even have a natural frequency of coupling
at a signal period of 4 m and a traversing greater than 2 kHz in the measuring
velocity of 120 m/min, the frequency direction, which in most applications
reaches only 500 kHz. exceeds the mechanical natural frequency
of the machine and the bandwidth of the
velocity control loop by factors of 5 to 10.
HEIDENHAIN linear encoders for linear
motors therefore have practically no limiting
effect on the position and speed control
loops.
Signal period
Output frequency [kHz]
21
Measuring Principles
Measuring Standard
Photoelectric scanning
Most HEIDENHAIN encoders operate
using the principle of photoelectric
scanning. The photoelectric scanning of a
measuring standard is contact-free, and
therefore without wear. This method
detects even very fine lines, no more than
a few microns wide, and generates output
signals with very small signal periods.
23
Electronic Commutation with Position Encoders
Commutation in permanent-magnet
three-phase motors
Before start-up, permanent-magnet
three-phase motors must have an absolute
position value available for electrical
commutation. HEIDENHAIN rotary
encoders are available with different types
of rotor position recognition:
24
Measuring Accuracy
The quantities influencing the accuracy of For rotary encoders with integral bearing Example
linear encoders are listed in the Linear and separate shaft coupling, the angle Rotary encoder with 2048 sinusoidal signal
Encoders for NC-Controlled Machine Tools error of the coupling must be added. periods per revolution:
and Exposed Linear Encoders catalogs. For rotary encoders without integral One signal period corresponds to approx.
bearing, deviations resulting from 600". This results in maximum position
The accuracy of angular measurement is mounting, from the bearing of the drive deviations within one signal period of
mainly determined by: shaft, and from adjustment of the approx. 6".
1. Quality of the graduation scanning head must be expected in
2. Quality of the scanning process addition to the system error (see next The position error of the encoder within
3. Quality of the signal processing page). one signal period always affects the
electronics calculation of the actual speed on the basis
4. Eccentricity of the graduation to the The system accuracy reflects position of the actual position values of two
bearing deviations within one revolution as well as successive sampling cycles. The position
5. Error due to radial deviation of the those within one signal period. error of the encoder within one revolution
bearing is relevant for the speed control loop only if
6. Elasticity of the encoder shaft and its no more than a few actual position values
coupling with the drive shaft Position deviations within one per revolution are being evaluated. For
7. Elasticity of the stator coupling (RON, revolution become apparent in larger example: a sampling time of 250 s and a
RPN, RCN) or shaft coupling (ROD) angular motions. speed of n 24000 rpm result in only
10 samples per revolution.
In positioning tasks, the accuracy of the Position deviations within one signal
angular measurement determines the period already become apparent in very Temperatures as high as 120 C such as
accuracy of the positioning of a rotary axis. small angular motions and in repeated can typically be found on motors cause only
The system accuracy given in the measurements. They especially lead to a very small position error in HEIDENHAIN
Specifications is defined as follows: speed ripples in the rotational-speed control encoders.
The extreme values of the total deviations loop. HEIDENHAIN rotary encoders with
of a position arereferenced to their mean integral bearing permit interpolation of the Encoders with square-wave output signals
valuewithin the system accuracy a. sinusoidal output signal with subdivision have a position error of approx. 3% of the
For rotary encoders with integral bearing accuracies of better than 1 % of the signal period. These signals are suitable for
and integrated stator coupling, this value signal period. up to 100-fold phase-locked loop
also includes the deviation due to the subdivision.
shaft coupling.
Signal period
360 elec.
Signal level
Position error
Position error
within one
signal period
Position
25
Measuring Accuracy
Rotary Encoders without Integral Bearing
In addition to the system accuracy, the 1. Directional deviations of 2. Error due to eccentricity of
mounting and adjustment of the scanning the graduation the graduation to the bearing
head normally have a significant effect on ERM and ERO: The extreme values of the Under normal circumstances, the bearing
the accuracy that can be achieved with directional deviation with respect to their will have a certain amount of radial runout
rotary encoders without integral bearings. mean value are shown in the Specifications or geometric error after the disk/hub
Of particular importance are the mounting as the graduation accuracy for each model. assembly (ERO) or circumferential-scale
eccentricity and radial runout of the The graduation accuracy and the position drum (ERM) is mounted. When centering
measured shaft. error within a signal period comprise the using the centering collar of the hub or the
system accuracy. drum, please note that, for the encoders
Example listed in this catalog, HEIDENHAIN
ERM 280 rotary encoder with 1024 lines guarantees an eccentricity of the
and a mean graduation diameter of 130 graduation to the centering collar of under
mm ( outside diameter): 5 m. For the modular angle encoders, this
A radial runout of the measured shaft of accuracy value presupposes a diameter
0.02 mm results in a position error within deviation of zero between the encoder
one revolution of 31 angular seconds. shaft and the master shaft.
If the centering collar is centered on the
To evaluate the accuracy of modular bearing, then in a worst-case situation both
rotary encoders without integral eccentricity vectors could be added
bearing (ERM, and ERO), each of the together.
significant errors must be considered
individually.
Error f [seconds of arc]
ERO 1420 D = 24.85 mm 16.5" The values for the position errors within
ERO 1470 one signal period are already included in
ERO 1480 the system accuracy. Larger errors can
occur if the mounting tolerances are
ERO 1225 D = 38.5 mm 10.7" exceeded.
ERO 1285
Scanning unit
Dj
j'
D
e
Measuring error f as
a function of the mean
graduation diameter D
and the eccentricity e.
M Center of graduation
f True angle
f Scanned angle
27
Mechanical Design Types and Mounting
Rotary Encoders with Integral Bearing and Stator Coupling
ECN/EQN 1100
Mounting the ERN 1000 Stator coupling
The rotary encoder is slid by its blind hollow 37 mm
shaft onto the measured shaft and
fastened by two screws or three eccentric
clamps. The stator is mounted without a
centering flange to a flat surface with four
cap screws or with 2 cap screws and
special washers.
Mounting Accessories
Washer
For increasing the natural frequency fN and
mounting with only two screws.
Id. Nr. 334653-01 (2 pieces)
ERN 1000
28
Mounting Accessories
Screw driver bit
for HEIDENHAIN shaft couplings, for ExN
100/400/1000 shaft clamps, for ERO shaft
clamps
Screwdriver
Adjustable torque
0.2 Nm to 1 Nm Id. Nr. 350379-01
0.5 Nm to 5 Nm Id. Nr. 350379-02
29
Mechanical Design Types and Mounting
Rotary Encoders Without Integral Bearing
Mounting accessories
Aid for removing the clip for optimal
encoder mounting
Id. Nr. 510175-01
Accessories
Housing for ERO 14xx with axial PCB
connector and central hole
Id. Nr. 331727-23
Mounting
accessories
ERO 1400
30
The inductive rotary encoders ECI/
EQI 1100 are mechanically compatible with
the photoelectric encoders ExN 1100: the
bottomed hollow shaft is fastened with a
central screw. The stator of the encoder is
clamped by a radially tightened screw in
the location hole.
Mounting the
ECI/EQI 1100
Adjusting screw M8
For setting the scanning gap
Id. Nr. 377567-05
Encoder cable
for IK 215, includes adapter connector
Id. Nr. 528703-02
Adapter connector
3 connectors for replacement
Id. Nr. 528694-01
31
The ECI/EQI 1300 inductive rotary
encoders are mechanically compatible with
the ExN 1300 photoelectric encoders. The
taper shaft (a bottomed hollow shaft is
available as an alternative) is fastened with
a central screw. The stator of the encoder
is clamped by an axially tightened screw in
the location hole.
Adjustment aid
Mounting aid
32
Aligning the Rotary Encoders to the Motor EMF
34
Temperature ranges Self-heating at supply voltage 15 V 30 V
For the unit in its packaging, the storage
temperature range is 30 to 80 C. ERN/ROD Approx. + 5 K Approx. + 10 K
The operating temperature range ECN/EQN/ROC/ROQ Approx. + 5 K Approx. + 10 K
indicates the temperatures that the
encoder may reach during operation in the
actual installation environment. The Typical self-heating of the encoder at power supplies from 10 to 30 V. In 5-V versions,
function of the encoder is guaranteed self-heating is negligible.
within this range (DIN 32878). The
operating temperature is measured on the
face of the encoder flange and must not be
confused with the ambient temperature.
Heat generation at speed nmax
The temperature of the encoder is
influenced by: Solid shaft ROC/ROQ/ROD Approx. + 5 K for IP 64 protection
Mounting conditions Approx. + 10 K for IP 66 protection
The ambient temperature
Self-heating of the encoder Blind hollow shaft ECN/EQN/ERN 400 Approx. + 30 K for IP 64 protection
Approx. + 40 K for IP 66 protection
The self-heating of an encoder depends
both on its design characteristics (stator ERN 1000 Approx. + 10 K
coupling/solid shaft, shaft sealing ring, etc.)
and on the operating parameters (rotational Hollow through ECN/ERN 100 Approx. + 30 K for IP 64 protection
speed, power supply). Higher heat shaft ECN/EQN/ERN 400 Approx. + 40 K for IP 66 protection
generation in the encoder means that a
lower ambient temperature is required to
keep the encoder within its permissible An encoders typical self-heating values depend on its design characteristics at maximum
operating temperature range. permissible speed. The correlation between rotational speed and heat generation is nearly
These tables show the approximate values linear.
of self-heating to be expected in the
encoders. In the worst case, a combination
of operating parameters can exacerbate
self-heating, for example a 30 V power
supply and maximum rotational speed.
Therefore, the actual operating temperature
should be measured directly at the encoder
if the encoder is operated near the limits of
permissible parameters. Then suitable
measures should be taken (fan, heat sinks,
etc.) to reduce the ambient temperature far 2D_anb_2
35
ERN/ECN/EQN 1100 Series
Rotary Encoders with Integral Bearings for Integration in Motors
Mounted stator coupling 45 mm or 37 mm (for ECN/EQN)
Compact dimensions
Blind hollow shaft
6H7 e
80.1
36.5
45
SW2.5
13.60.5 L3
8 min./ 14 max.
15 15
4 4.5
k 12.31
0.5 max.
6g7
A
M3
45F8
0.5
e
81
0.03 A
L1 L2 L3
ERN 39.9 (37.3) 4.8
12.5 min.
ECN/EQN 42.45 (37.55) 3.9 0.2
10 min.
391
0.1
80.1
36.5
37 0
7.8
SW2.5
1 3.8
30
13.60.5
Z
7.9 min. *)
8 min./14 max.
0.1
M 2 min.
4 0.02 A
k Z 3.750.2 Y
6g7 e
+0.2
e
Dimensions in mm A
37 +0.02
0.5 *)
0
M3
ECN 1113 EQN 1125 ERN 1120 ERN 1180 ERN 1185
Electrical connection Via 12-pin PCB connector Via 12-pin PCB connector 14-pin
Stator coupling* 45 mm or 37 mm 45 mm
Specifications
Mech. permissible speed n 12000 rpm 12000 rpm
Moment of inertia of rotor Approx. 0.4 106 kgm2 Approx. 0.3 106 kgm2
Vibration 55 to 2000 Hz 200 m/s2 (IEC 60068-2-6) 100 m/s2 (IEC 60068-2-6)
Shock 6 ms 1000 m/s2 (IEC 60068-2-27) 1000 m/s2 (IEC 60068-2-27)
37
ECN/EQN 1300 Series
Rotary Encoders with Integral Bearings for Integration in Motors
Mounted stator coupling
Installation diameter 65 mm
Taper shaft
Dimensions in mm
38
Absolute
Line count*/ 512/ 60" 2048/ 20" 512/ 60" 2048/ 20"
System accuracy 2048/ 20" 2048/ 20"
Cutoff frequency 3 dB 2048 lines: 200 kHz 2048 lines: 200 kHz
512 lines: 100 kHz 512 lines: 100 kHz
Absolute position values EnDat 2.2 EnDat 2.2 EnDat 2.2 EnDat 2.2
Position values/rev 8192 (13 bits) 33554432 (25 bits) 8192 (13 bits) 33554432 (25 bits)
Elec. permissible speed/ 512 lines: 12000 rpm 512 lines: 12000 rpm
System accuracy 5000 rpm/ 1 LSB (for continuous position 5000 rpm/ 1 LSB (for continuous position
12000 rpm/ 100 LSB value) 12000 rpm/ 100 LSB value)
2048 lines: 2048 lines:
1500 rpm/ 1 LSB 1500 rpm/ 1 LSB
12000 rpm/ 50 LSB 12000 rpm/ 50 LSB
Electrical connection via 12-pin Rotary encoder: 12-pin 12-pin Rotary encoder: 12-pin
PCB connector Temperature sensor3): 4-pin Temperature sensor3): 4-pin
Vibration 55 to 2000 Hz 300 m/s2 4) (IEC 60068-2-6) 150 m/s2 (IEC 60068-2-6)
Shock 6 ms/2 ms 1000 m/s2 / 2000 m/s2 (IEC 60068-2-27) 1000 m/s2 / 2000 m/s2 (IEC 60068-2-27)
39
ERN 1300 Series
Rotary Encoders with Integral Bearings for Integration in Motors
Mounted stator coupling
Installation diameter 65 mm
Taper shaft
Dimensions in mm
40
Incremental
Line count*/ 1024/ 64" 512/ 60" 2048/ 20" 1024/ 64"
System accuracy 2048/ 32" 2048/ 20" 2048/ 32"
4096/ 16" 4096/ 16" 4096/ 16"
Min. operating 40 C
temperature
41
ECI/EQI 1100 Series
Rotary Encoders without Integral Bearings for Integration in Motors
Installation diameter 38 mm
Blind hollow shaft
27.41.5
380.04 9.21
0m Dm
4
m
6H7 e
0.03
37 0.01
7.8
80.1
.5
4
SW2.5
D 3.8
270.6
k 71 0m Bm
8 min./14 max.
Z 3.750.2
0.1 A
M
4
+0.2
A
e
38.1 min.
37 +0.02
38 +0.03
0.2
0
0
6g7e
0.5
M3
2 min. 0.02 A
B
Z
0.01 A
30.5
80.1
20
1
6
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
A = Bearing
k = Required mating dimensions
m = Measuring point for operating temperature below removable cover on metal surface
= Screw for securing the cable covering, tightening torque 1.20.1 Nm
= Plug connector, 12-pin
= Clamping diameter
= Removable cover
= Self-locking screw M3 x 20 ISO 4762 SW2.5 tightening torque 1.2 0.1 Nm
= Setscrew for clamping, SW2 tightening torque 1.2 0.1 Nm
= Permissible thread length for
Direction of shaft rotation for output signals according to interface description
42
Absolute
Power supply 5 V 5%
Min. operating 20 C
temperature
43
ECI/EQI 1300 Series
Rotary Encoders without Integral Bearings for Integration in Motors
Installation diameter 65 mm
Taper shaft or blind hollow shaft
39.251 35.251
24.91 20.91
10.40.5
4.15 6.40.5 4.15
9.25
15
(65
e
)
64.990.05
64.990.05
20
(17)
M6
m
70
4.5
(35
)
(21) 15 10
(20
4.5 4.5
)
(43.75) (31.1)
13.50.1 5
8.3 8.3
M5
M5
20
(4.5)
12G6
5.30.3
Dimensions in mm 0.5x15
A = Bearing k k
k = Required mating dimensions 25
m = Measuring point for operating temperature 0.02 A
0.1 A
= Mounting screw < 8.5 0.1 A
= Plug connector, 12-pin
9.25
= Clamping area
M5
M5
65+0.02
65+0.02
20...30
= Back-off thread M6
= Cylinder head screw
ISO 4762 M5 x 35-A2
12h6
5
44
Absolute
Power supply* 5 V 5% or 7 to 10 V
Shaft*/Moment of inertia Taper shaft 9.25 mm; Taper 1:10 /2.2 x 106 kgm2
of rotor Hollow shaft 12.0 mm; Length 5 mm /3.2 x 106 kgm2
Min. operating 20 C
temperature
45
ERO 1200 Series
Rotary Encoders without Integral Bearings for Integration in Motors
Installation diameter 52 mm
Hollow through shaft
Dimensions in mm
D
Tolerancing ISO 8015 10h6 e
ISO 2768 - m H 12h6 e
< 6 mm: 0.2 mm
A = Bearing Z a f c
k = Required mating dimensions ERO 1225 1024 0.6 0.2 0.05 0.02
= Disk/hub assembly 2048 0.2 0.05
= Offset screwdriver ISO 2936 2.5 (l2 shortened) ERO 1285 1024 0.2 0.03 0.03 0.02
Direction of shaft rotation for output signals is described in interface description. 2048
46
Incremental
System accuracy1)/ 1024 lines: 92"/ 6" 1024 lines: 67"/ 6"
Accuracy of the 2048 lines: 73"/ 6" 2048 lines: 60"/ 6"
graduation2)
Min. operating 40 C
temperature
47
ERO 1300 Series
Rotary Encoders without Integral Bearings
for Integration in Motors
Installation diameter 75 mm
Hollow through shaft
ERO 1324
ERO 1384
Dimensions in mm
D
Tolerancing ISO 8015 20h6 e
ISO 2768 - m H
30h6 e
< 6 mm: 0.2 mm
A = Bearing a f c
k = Required mating dimensions ERO 1324 0.2 0.1 0.05 0.02
= Disk/hub assembly ERO 1384 0.15 0.04 0.03 0.02
Direction of shaft rotation for output signals is described in interface description.
48
Incremental
System accuracy1)/ 1024 lines: 72"/ 15" 1024 lines: 47"/ 15"
Accuracy of the 2048 lines: 53"/ 5" 2048 lines: 40.5"/ 5"
graduation2) 5000 lines: 42"/ 3.5" 5000 lines: 37"/ 3.5"
Electrical connection Via 12-pin PCB connector Via 12-pin PCB connector
(adapter cable Id. Nr. 295545-xx) (adapter cable Id. Nr. 372164-xx)
Max. operating 70 C 85 C
temperature
Min. operating 0 C
temperature
49
ERO 1400 Series
Rotary Encoders without Integral Bearing
For integration in motors with PCB connector (protection IP 00)
For mounting on motors with cable exit (protection IP 40)
Installation diameter 44 mm
4.5
19.90.5
1.6
22 .5
32
(9.85)
22
2.5
25
6.4
12.850.5
14 21.70.5
38.4
k
2x
M2 0.3 A
0.2 A
X
0.1/40 D 0.2
A X
D
b
22
3.70.2
0.5 max. 4.80.2
a A
L
32.5
10 25.20.5 10 26.20.5
(22)
32
M3
R
121
7 29.2 ca.
0.90.1
50
ERO 1420 ERO 1470 ERO 1480
Signal periods/rev 512, 1000, 1024 5000 10000 20000 25000 512, 1000, 1024
7500 15000 30000 37500
Scanning frequency 300 kHz 100 kHz 62.5 kHz 100 kHz
System accuracy1) 512 lines: 139" 1000 lines: 130" 512 lines: 190"
1000 lines: 112" 1500 lines: 114" 1000 lines: 163"
1024 lines: 112" 1024 lines: 163"
Electrical connection* Via 12-pin PCB connector, axial or cable 1 m, radial, without connecting element
Max. operating 70 C
temperature
Min. operating 10 C
temperature
51
Interfaces
Incremental Signals 1 VPP
Interpolation/resolution/measuring step
The output signals of the 1 VPP interface
are usually interpolated in the subsequent
electronics in order to attain sufficiently
high resolutions. For velocity control,
interpolation factors are commonly over
1000 in order to receive usable velocity
information even at low speeds. (Rated value)
52
Input circuitry of
the subsequent electronics Encoder Subsequent electronics
Dimensioning
Operational amplifier MC 34074 Ra < 100 , approx.
Z0 = 120 (1 k for C/D signals) 24
R1 = 10 k and C1 = 100 pF Ca < 50 pF
SIa < 1 mA 1 VSS
R2 = 34.8 k and C2 = 10 pF
U0 = 2.5 V 0.5 V
UB = 15 V (with respect to 0 V of
U1 approx. U0 the power supply)
Pin layout
12-pin coupling M23 12-pin PCB connector 15-pin D-sub connector for IK 115/IK 215
b
a
123 4 5 6
12 2 10 11 5 6 8 1 3 4 9 7 /
4 12 2 10 1 9 3 11 14 7 5/8/13/15 13 /
2a 2b 1a 1b 6b 6a 5b 5a 4b 4a / 3a /
Brown/ Blue White/ White Brown Green Gray Pink Red Black / Violet Yellow
Green Green
7 1 10 4 15 16 12 13 3 2 5 6 8/9/11/
14/17
Electrical Connection
2a 2b 1a 1b 6b 6a 5b 5a 4b 4a / / 3a/3b
Brown/ Blue White/ White Brown Green Gray Pink Red Black Brown1) White1) Violet
Green Green
54
Input circuitry of the Incremental signals Encoder Subsequent electronics
subsequent electronics Reference mark signal
Dimensioning
IC1 = Recommended differential line
receivers
DS 26 C 32 AT
Only for a > 0.1 s: Fault detection signal
AM 26 LS 32
MC 3486
SN 75 ALS 193
R1 = 4.7 k
R2 = 1.8 k
Z0 = 120
C1 = 220 pF (serves to improve noise
immunity)
Pin layout
12-pin 12-pin
flange socket connector
or M23
flange coupling
M23
12 2 10 11 5 6 8 1 3 4 7 / 9
4 12 2 10 1 9 3 11 14 7 13 5/6/8 15
2a 2b1) 1a 1b1) 6b 6a 5b 5a 4b 4a 3a 3b /
Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet / Yellow
Green Green
1) 2)
LS 323/ERO 14xx: vacant Exposed linear encoders: Switchover TTL/11 APP for PWT
Shield on housing; UP = power supply
Sensor: The sensor line is connected internally to the respective the power supply.
55
Interfaces
Commutation Signals for Sinusoidal Commutation
The commutation signals C and D are Interface Sinusoidal voltage signals 1 VPP
taken from the so-called Z1 track and form
one sine or cosine period per revolution. Commutation Two nearly sinusoidal signals C and D
They have a signal amplitude of typically signals For signal levels see Incremental Signals 1 VPP
1 VPP at 1 k.The input circuitry of the
subsequent electronics is the same as for Incremental signals See Incremental Signals 1 VPP
the 1 VPP interface. The required
terminating resistor of Z0, however, is 1 k Connecting cable HEIDENHAIN cable with shielding
instead of 120 . The ERN 1185 and PUR [4(2 x 0.14 mm2) + 4(2 x 0.14 mm2) + (4 x 0.5 mm2)]
ERN 1387 are rotary encoders with Cable length Max. 150 m
commutation signals for sinusoidal Propagation time 6 ns/m
commutation.
Pin layout
17-pin 14-pin PCB connector
HEIDENHAIN
coupling or b
flange socket a
M23 1 23 45 6 7
7 1 10 4 11 15 16 12 13 3 2
1b 7a 5b 3a 6b 2a 3b 5a 4b 4a
Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Red Black
Green Green Black Black Black Black
C+ C D+ D T+2) T2) 1)
Not assigned if 7 V to 10 V power supply is supplied
via adapter cable inside the motor housing
2)
Gray Pink Yellow Violet Green Brown Only for adapter cable inside the motor housing
56
Commutation Signals for Block Commutation
120
I
40
II
80
III
10
Pin layout
17-pin 16-pin PCB connector
flange socket
M23
7 1 10 11 15 16 12 13 3 2
1b 2b 1a 5b 5a 4b 4a 3b 3a
57
Interfaces
Absolute Position Values
C3 = 330 pF
Z0 = 120
Incremental signals
Depends on encoder
58
Versions Interface Command Ordering Version Clock
The extended EnDat interface version 2.2 set designation frequency
is compatible in its communication,
command set and time conditions with EnDat EnDat 2.1 EnDat 01 With incremental signals 2 MHz
version 2.1, but also offers signicant or
advantages. It makes it possible, for EnDat 2.2 EnDat 21 Without incremental signals
example, to transfer additional information
with the position value without sending a EnDat 2.2 EnDat 02 With incremental signals 2 MHz
separate request for it. The interface
protocol was expanded and the time EnDat 2.2 EnDat 22 Without incremental signals 8 MHz
conditions (clock frequency, processing
time, recovery time) were optimized. In
addition, encoders with ordering
designations EnDat 02 or EnDat 22 have
an extended power supply range.
59
Selecting the Transmission Type Mode commands
Transmitted data are identied as either Encoder transmit position values
position values, position values with Selection of the memory area
EnDat 2.1
additional information, or parameters. The Encoder receive parameters
type of information to be transmitted is Encoder transmit parameters
selected by mode commands. Mode Encoder receive reset 1)
commands dene the content of the Encoder transmit test values
EnDat 2.2
transmitted information. Every mode Encoder receive test commands
command consists of three bits. To ensure
reliable transmission, every bit is Encoder transmit position value with additional information
transmitted redundantly (inverted or 2)
Encoder transmit position value and receive selection of memory area
double). If the encoder detects an 2)
Encoder transmit position value and receive parameters
erroneous mode transmission, it transmits Encoder transmit position value and transmit parameters2)
an error message. The EnDat 2.2 interface Encoder transmit position value and receive error reset2)
can also transfer parameter values in the Encoder transmit position value and receive test command2)
additional information together with the Encoder receive communication command 3)
position value. This makes the current
position values constantly available for the 1)
Same reaction as switching the power supply off and on
control loop, even during a parameter 2)
Selected additional additional information is also transmitted
request. 3)
Reserved for encoders that do not support the safety system
60
EnDat 2.2 Transfer of Encoder saves Position value without additional information
Position Values position value
EnDat 2.2 can transmit position values Subsequent electronics
selectably with or without additional transmits mode command
information.
tcal tm tR
tST
S F1 F2 L M
Encoder saves Data packet with position value and additional information 1 and 2
position value
Subsequent electronics
transmits mode command
tcal tm tR
tST
S F1 F2 L M
Additional Additional
Mode command Position value CRC CRC CRC
information 2 information 1
Additional information
With EnDat 2.2, one or two pieces of 30 bits
additional information can be appended to
the position value. Each additional Additional information 5 bits
information is 30 bits long with LOW as CRC
rst bit, and ends with a CRC check. The
additional information supported by the
respective encoder is saved in the encoder
parameters. WRN RM Busy
Acknowledgment of
The content of the additional information is
the additional 8 bits 8 bits
determined by the MRS code and is information Address or Data
transmitted in the next sampling cycle for data
additional information. This information is
then transmitted with every sampling until
a selection of a new memory area changes
the content.
The additional information The additional information can contain the following data:
always begins with:
61
EnDat 2.1 Transfer of Position Encoder saves position value
Values Subsequent electronics
EnDat 2.1 can transmit position values transmits mode command
selectably with interrupted clock pulse (as
in EnDat 2.2) or continuous clock pulse.
Interrupted clock
The interrupted clock is intended
particularly for time-clocked systems such
as closed control loops. At the end of the
data word the clock signal is set to HIGH
level. After 10 to 30 s (tm), the data line Mode command Position value Cyclic Redundancy
Check
falls back to LOW. Then a new data
transmission can begin by starting the
clock. Interrupted clock
Continuous clock
For applications that require fast acquisition Save new Save new
of the measured value, the EnDat interface position value position value
can have the clock run continuously.
Immediately after the last CRC bit has
been sent, the data line is switched to high
for one clock cycle, and then to low. The
new position value is saved with the very
next falling edge of the clock and is output
in synchronism with the clock signal
immediately after the start bit and alarm
bit. Because the mode command Encoder
CRC Position value CRC
transmit position value is needed only
before the rst data transmission, the
continuous-clock transfer mode reduces
the length of the clock-pulse group by
n = 0 to 7; depending on system Continuous clock
10 periods per position value.
Comparator
absolute position values with incremental
values. With the rst falling edge (latch 1 VPP
signal) of the CLOCK signal from the
subsequent electronics, the scanning Counter
signals of the individual tracks in the
encoder and counter are frozen, as are also
1 VPP Subdivision
the A/D converters for subdividing the
sinusoidal incremental signals in the
subsequent electronics. Parallel
interface
The code value transmitted over the serial
interface unambiguously identies one After power on and initial transmission of values can be compared in the subsequent
incremental signal period. The position position values, two redundant position electronics. This monitoring is possible
value is absolute within one sinusoidal values are available in the subsequent even at high shaft speeds thanks to the
period of the incremental signal. The electronics. Since encoders with EnDat EnDat interfaces short transmission times
subdivided incremental signal can interface guarantee a precise of less than 50 s. This capability is a
therefore be appended in the subsequent synchronizationregardless of cable prerequisite for modern machine design
electronics to the serially transmitted code lengthof the serially transmitted absolute and safety techniques.
value. value with the incremental signals, the two
62
Parameters and Memory Areas Parameters of the OEM Monitoring and Diagnostic
The encoder provides several memory In this freely denable memory area, the Functions
areas for parameters. These can be read OEM can store his information, e.g. the The EnDat interface enables comprehen-
from by the subsequent electronics, and electronic ID label of the motor in which sive monitoring of the encoder without
some can be written to by the encoder the encoder is integrated, indicating the requiring an additional transmission line.
manufacturer, the OEM, or even the end motor model, maximum current rating, etc. The alarms and warnings supported by the
user. Certain memory areas can be write- respective encoder are saved in the
protected. Operating parameters parameters of the encoder manufacturer
This area is available for a datum shift and memory area.
The parameters, which in most cases the conguration of diagnostics. It can be
are set by the OEM, largely dene the protected against overwriting. Error message
function of the encoder and the EnDat An error message becomes active if a
interface. When the encoder is exchanged, Operating status malfunction of the encoder might result
it is therefore essential that its parameter This memory area provides detailed alarms in incorrect position values. The exact
settings are correct. Attempts to congure or warnings for diagnostic purposes. Here cause of the disturbance is saved in the
machines without including OEM data can it is also possible to activate write operating status memory and can be
result in malfunctions. If there is any doubt protection for the OEM parameter and interrogated in detail. Errors include, for
as to the correct parameter settings, the operating parameter memory areas and example,
OEM should be consulted. interrogate their status. Once write Light unit failure
protection is activated, it cannot be Signal amplitude too low
Parameters of the encoder manufacturer removed. Error in calculation of position value
This write-protected memory area contains Power supply too high/low
all information specic to the encoder, Safety System Current consumption is excessive
such as encoder type (linear/angular, The safety system is in preparation. Safety-
singleturn/multiturn, etc.), signal periods, oriented controls are the planned Here the EnDat interface transmits the
position values per revolution, transmission application for encoders with EnDat 2.2 error bits, error 1 and error 2 (only with
format of position values, direction of interface. Refer to the IEC 61800 standard EnDat 2.2 commands). These are group
rotation, maximum speed, accuracy Adjustable speed electrical power drive signals for all monitored functions and
dependent on shaft speeds, warnings and systems Part 5-2. serve for failure monitoring. The two error
alarms, part number and serial number. messages are generated independently
This information forms the basis for from each other.
automatic conguration. A separate
memory area contains the parameters Warning
typical for EnDat 2.2: Status of additional This collective bit is transmitted in the
information, temperature, acceleration, status data of the additional information. It
support of diagnostic and error messages, indicates that certain tolerance limits of
etc. the encoder have been reached or
exceededsuch as shaft speed or the limit
of light source intensity compensation
through voltage regulationwithout
implying that the measured position values
are incorrect. This function makes it
Absolute Encoder Subsequent possible to issue preventive warnings in
electronics order to minimize idle time.
1 VPP A*)
Incremental Cyclic Redundancy Check
signals *) To ensure reliability of data transfer, a
1 VPP B*)
cyclic redundancy check (CRC) is per-
formed through the logical processing of
EnDat interface
63
Pin Layout
7 1 10 4 11 15 16 12 13 14 17 8 9
1b 6a 4b 3a / 2a 5b 4a 3b 6b 1a 2b 5a
Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Gray Pink Violet Yellow
Green Green Black Black Black Black
Brown3) White3)
2 8 1 5 3 4 7 6
1)
for power lines configured parallel
15-pin 15-pin
D-sub connector, male D-sub connector, female,
for IK 115/IK 215 for HEIDENHAIN controls
and IK 220
4 12 2 10 6 1 9 3 11 5 13 8 15
1 9 2 11 13 3 4 6 7 5 8 14 15
Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Gray Pink Violet Yellow
Green Green Black Black Black Black
1)
Shield is on housing; UP = Power supply Only with ordering designation 01 and 02
Sensor: The sensor line is connected internally to the respective power supply.
Vacant pins or wires must not be used!
64
Connecting Elements and Cables
General Information
Symbols Symbols
M12
M23
Flange socket: Permanently mounted on Right-angle flange socket (rotatable) on adapter cable inside the motor
the encoder or a housing, with external with connection for temperature sensor
thread (like the coupling), and available
with male or female contacts. M12 M23
Symbols
M23
D-sub connector: For HEIDENHAIN The pins on connectors are numbered in Accessory for flange socket
controls, counters and IK absolute value the direction opposite to those on and mounted couplings M23
cards. couplings or flange socket, regardless of
whether the connecting elements are Bell seal
Symbols Id. Nr. 266526-01
Male contacts or
Threaded metal dust cap
Female contacts Id. Nr. 219926-01
x: 41.7 y: 15.2
65
Connecting Elements and Cables
Encoder Cables
Encoder cable inside the motor housing Complete Complete With one connector
Cable diameter 4.5 mm with PCB connector and with PCB connector and right- PCB connector
16xAWG30/7 right-angle socket M23, 17-pin angle socket M12, 8-pin for
for purely serial data transmission
66
Connecting Cables 8-pin 12-pin 17-pin
M12 M23 M23
Mating element on connecting cable Connector (female) for cable 8 mm 291697-05 291697-26
for connecting element on encoder
Coupling on connecting cable Coupling (male) for cable 4.5 mm 291698-14 291698-25
6 mm 291698-03 291698-26
8 mm 291698-04 291698-27
67
General Electrical Information
3.7 mm R 8 mm R 40 mm
HEIDENHAIN Cross section of supply lines AV
cables 1 VPP/TTL/HTL 11 APP EnDat/SSI EnDat 4.5 mm R 10 mm R 50 mm
17-pin 8-pin 5.1 mm
68
Reliable Signal Transmission
Electromagnetic compatibility/ Protection against electrical noise Do not lay signal cables in the direct
CE compliance The following measures must be taken to vicinity of interference sources (inductive
When properly installed, HEIDENHAIN ensure disturbance-free operation: consumers such as contacts, motors,
encoders fulfill the requirements for Use only original HEIDENHAIN cables. frequency inverters, solenoids, etc.).
electromagnetic compatibility according to Watch for voltage attenuation on the Sufficient decoupling from
89/336/EEC with respect to the generic supply lines. interference-signal-conducting cables can
standards for: Use connectors or terminal boxes with usually be achieved by an air clearance of
Noise immunity IEC 61000-6-2: metal housings. Do not conduct any 100 mm or, when cables are in metal
Specifically: extraneous signals. ducts, by a grounded partition.
ESD IEC 61000-4-2 Connect the housings of the encoder, A minimum spacing of 200 mm to
Electromagnetic fields IEC 61000-4-3 connector, terminal box and evaluation inductors in switch-mode power supplies
Burst IEC 61000-4-4 electronics through the shield of the is required. See also EN 50178/4.98
Surge IEC 61000-4-5 cable. Connect the shielding in the area Chapter 5.3.1.1 regarding cables and
Conducted disturbances IEC 61000-4-6 of the cable inlets to be as induction-free lines, EN 50174-2/09.01, Chapter 6.7
Power frequency as possible (short, full-surface contact). regarding grounding and potential
magnetic fields IEC 61000-4-8 Connect the entire shielding system with compensation.
Pulse magnetic fields IEC 61000-4-9 the protective ground. When using multiturn encoders in
Interference IEC 61000-6-4: Prevent contact of loose connector electromagnetic fields greater than
Specifically: housings with other metal surfaces. 30 mT (EQN 1325/EQI 1128) or 10 mT
For industrial, scientific and medical The cable shielding has the function of an (EQI 1329), HEIDENHAIN recommends
(ISM) equipment IEC 55011 equipotential bonding conductor. If consulting with the main facility in
For information technology equipment compensating currents are to be Traunreut.
IEC 55022 expected within the entire system, a
separate equipotential bonding conductor Both the cable shielding and the metal
Transmission of measuring sig- must be provided. housings of encoders and subsequent
nalselectrical noise immunity See also EN 50178/4.98 Chapter 5.2.9.5 electronics have a shielding function. The
Noise voltages arise mainly through regarding protective connection lines housings must have the same potential
capacitive or inductive transfer. Electrical with small cross section. and be connected to the main signal
noise can be introduced into the system Connect HEIDENHAIN position encoders ground over the machine chassis or by
over signal lines and input or output only to subsequent electronics whose means of a separate potential
terminals. Possible sources of noise are: power supply is generated through compensating line. Potential compensating
Strong magnetic fields from transformers double or strengthened insulation against lines should have a minimum cross section
and electric motors line voltage circuits. See also IEC 364-4-41: of 6 mm2 (Cu).
Relays, contactors and solenoid valves 1992, modified Chapter 411 regarding
High-frequency equipment, pulse protection against both direct and
devices, and stray magnetic fields from indirect touch (PELV or SELV).
switch-mode power supplies
AC power lines and supply lines to the
above devices
Isolation
The encoder housings are isolated against
all circuits.
Rated surge voltage: 500 V
(preferred value as per VDE 0110 Part 1)
69
HEIDENHAIN Measuring Equipment
For Incremental Encoders
PWM 9
70
Evaluation Electronics
IK 220 IK 220
Universal PC counter card
The IK 220 is an expansion board for Input signals EnDat 2.1 SSI
AT-compatible PCs for recording the (switchable) 1 VPP 11 APP
measured values of two incremental or
absolute linear or angle encoders. The Encoder inputs Two D-sub connectors (15-pin), male
subdivision and counting electronics
subdivide the sinusoidal input signals to Input frequency (max.) 500 kHz 33 kHz
generate up to 4096 measuring steps per
input signal period. A driver software Cable lengths (max.) 60 m 10 m
package is included in delivery.
Signal subdivision
(signal period: meas. step) Up to 4096-fold
For more information see IK 220 data sheet. Dimensions Approx. 190 mm 100 mm