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The ductility of metalic materials is generally defined as the ability to deform plastically vvithout
fracture. It is usually expressed as a measure of the strain at fracture in a simple tension test1.
Hovvever, the percentage elongation in a tensile test is often dominated by the uniform
elongation, vvhich is dependent on the slope of the stress/strain curve. The end of uniform
elongation coincides vvith the onset of plastic instability accompanied by voids nucleation, their
grovvth and coalescence. It appears that the elongation value is too complex to be regarded as
a fundamental property of a material and it seems reasonable to assume that any criterion of
fracture vvill be based on some combination of stress and strain rather than on either of these
quantities separately. Tvvo grades of copper base alloys used for the production of commutators
for electrical motors vvere tested in compressing and stretching. The bulk formability of these
alloys vvere projected using the Cockcroft-Latham criterion23, based on the tensile strain energy
density at fracture. This criterion emphasizes the importance of tensile stresses in fracture and
can be applied to a variety of cold vvorking processes.
Key vvords: ductility, formability, fracture, Cockcroft-Latham fracture criterion, copper base alloys
a o + cs (3c)
vvherc t' is equivalent i.e. e f f e c t i v e strain, , is cquivalcnt strain vvhere (r. is the a v e r a g e stress on the m i n i m u m scction of
al fracture, cr is cquivalent i.e. e f f e c t i v e stress, o is the highest the n e c k (load d i v i d e d bv m i n i m u m n e c k area). R is the radius
tensile stress, (it*/i~t) is a n o n - d i m c n s i o n a l stress-conccntration of the m i n i m u m c r o s s scction at the n e c k , r' is the so called
" s t r a i n e d l e n g t h " ( r ' = r R/R), R,, is the radius of initial cross
scction (R = 5 m m ) and p is the radius of c u r v a t u r e of the neck
Load profile. In the ccnterline of the n e e k e d r e g i o n , vvhere r = r' = 0.
z = 0 the stress c o m p o n e n t it,, r e a c h e s the highest value
ir = <r
- - , R + 2p
a = <7 + o In (4)
a = KI" (5)
vvhere 11 is the strain-hardening e x p o n e n t and K is the
strength c o e f f i c i e n t of the material. Both constants c o u l d bc
d e t e r m i n e d simply bv the values of 0.2'v offset yield strength
and fracture stress l s or bv c o m p u t e r least-squares fits by plotting
hi o against hi i . vvhere 11 and K are the slope and intercept
respectivcly. Hovvever, the strain-hardening e x p o n e n t n. and the
strength c o e f f i c i e n t , K. could bc also evaluated front the tensile
test dala bv applving the criterion of instabilitv at the onset of
neeking. d a / d e = it. F r o m this. it can bc shovvn that at neeking.
vvhere the ultimate tensile strength is m e a s u r e d . the strain-hard-
ening exponent is given as
f = 11 (M
O n c e the strain-hardening c x p o n e n t is knovvn. the strength
c o e f f i c i e n t K in the Eq. (31 can be eusilv d e t e r m i n e d bv m e a n s of
ultimate tensile strenath a u , as
Load \n
K = cr uls (2 7 1 S 2 8 / n ) (7)
Figure I: The geomelry al the neeked region and the distribution
of axial stress <r.
Slika I: Geometrija vratu in porazdelitev aksialne From the results of Eq. (5), a relationship of it 10 t' can be
napetosti it,,. d e t e r m i n e d bv using Eqs. (3a) and (4) and a s s u m i n g that the
necking is initiated at the ultimate tensile strength o\ lls w h e n 3. E x p e r i m e n t a l m e t h o d s
ti",, = <r and vvhen E achieves n (Hq. 6). a s s u m i n g also that cr
Tvvo c o p p e r base alloys declared as CuAg().2 (OF) and
increases linearlv vv ith equivalent strain (Fig.2). C o n s i d e r i n g the
C u A 0 . 2 respectivelv vvere selected for the present study. Both
hatched areas on Fig. 2. the integral (2) can be separated as
follovv s allovs, c o m m e r c i a l l y available as one-half inch d i a m e t e r vvires,
contain 0.2 vvt. 7< Ag. This type of c o p p e r base allov s has good
creep strength at elevated t e m p e r a t u r e s and high s o f t e n i n g tem-
C = J<7 de = J rr de + | a de (S) perature and is used for instance for the production of c o m m u t a -
tors for electrical motors.
B> substituting the knovvn f u n c t i o n <r r.v. t' and using a Irape- T h e cxperimental CuAg().2 allov contained 0.01 vvt. 7c O and
zoidal f o r m u l a for the second integral, vve finallv get 0.005 vvt. 7, P vvhereas the CuAg().2 (OF) alloy i.e. o x y g e n f r e e
allov contained < 0.005 vvt. 7, O and 0 . 0 0 2 vvt. 7, P. Hovvever,
r * i, r the bulk vvorkabilitv of CuAg().2 allov vvith higher o x y g e n con-
(9)
/1+1 " tent vvas essentiall) wor.se than that of o x y g e n free allov. As
s h o w n on Fig. 3, a duetile d a m a g e occured at eold b e n d i n g of
c o m m u t a t o r s e g m e n t s f r o m such o x y g e n containing CuAg().2 al-
lov. O n the contrary, the bulk formability of experimental o x y -
gen free alloy was excellent as it d i d r f t present any p r o b l e m s in
Of
metal vvorking processes.
0*
T h e microstructure of both allovs is shown in Fig. 4 and 5.
Of
/ ' , T h e microstructure of o x y g e n containing CuAg().2 allov (Fig. 4)
o vs e consisled of relatively small grains with tvvinned areas. vvhereas
/ / / / / / / / / the microstructure of o x y g e n free C u A g 0 . 2 alloy (<0.005 7< O)
(Fig. 5) is characterized by s o m e w h a t larger. equiaxed grains
V-i*-
Ey E,
True Strain
Figure 2: Effective stress. a. and peak stress. a , versus effective
strain at tensile testing (schematically).
Slika*2: Ekvivalentna napetost o in maksimalna napetost o
r S**;
v odvisnosti od ekv ivalentne deformacije pri natezanju (shematsko).
./j -rmg^f-..
50jjm
h H
Figure 4: Microstructure of oxygen containing CuAg0.2 allov . shovv ing
relatively small grains vvith some tvvinned areas.
Slika 4: Mikrostruktura kisik vsebujoe zlitine CuAg0.2. Razmeroma
drobna kristalna zrna s posameznimi podroji dvojeenja.
CuAgO,2(OF)
allov 212 288 0.129 423 2.041) 124d 1499
0.005 % 0 )