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Modular Water Cooled Water Chiller

Bueco Co., Ltd.


About us
Bueco Co., Ltd. is established by an excellent engineers' team who is in the HVAC
business for more than a decade. Different companies has different strength, Bueco's
aim is to combines the various advantage of the HVAC players in Shandong and other
provinces, China.

With the clear understanding capability of its client, Bueco focuses on the air cooled
water chiller and heat pump, water cooled water chiller and heat pump, air handling
unit, fan coil unit, rooftop packaged unit and other HVAC accessories required by
customers.

All Bueco products have different certificates, CE, AHRI, CCC, China National Test Report.
ISO9001:2008 and ISO 14001:2004 certified for the company.

Thanks for the trust and supports of our clients, Bueco has been delivered to Algeria,
Nigeria, Ethopia, Angola, South Africa, Indonesia, Cambodia, Philippines, Thailand,
Malaysia, South Korea, Japan, Pakistan, India, Sri Lanka, Mongolia etc.

With the conception, creation in techology and value, Bueco is growing up with its
clients, workers with quality products and quality life.
Certificate/License
Enterprise Qualification

The group is operated with the conception of Morality first, humanity first and Customer first and in team
work, the quality management system is customer oriented, supplies customers with products of high technology,
high quality and efficient service.

Its one of the companies who got the first lot of license of refrigeration equipment production in China. We
got the national 1st level qualification license on mechanical, electrical equipment installation, 2nd level qualification
license on air purification engineering, hygiene license on Sheet Molding Compound (SMC) product, and took the
lead in the award of the license of pressure vessel design and manufacture. The company is ISO9001, ISO14001,
QHSAS18001 certified. Our air conditioning products have the National Certificate of Refrigeration Equipment
Production, 3C China Compulsory Certificate, CRAA China Refrigeration Industry Performance Certificate, cooling
tower product is certified as China Water Saving Product and air handling unit is AHRI certified.
Contents
1

Description

Features

Nomenclature

Options

Specification

Performance

Dimension

11

Installation

12

Performance
Description

Modular units (shell & tube), different units can be linked together for cooling only, and cooling & heating, with
domestic hot water. For the cooling only, cooling tower will be used, and for cooling & heating, geothermal energy will
be used, including energy from underground water, soil or surface water. It's widely applied to hotel, shopping center,
office, exhibition hall, airport and gymnasium.

Features

less investment

Modular design, convenient for capacity extension, the investment


can be done in phases to control the investment expenditure.

High efficiency, energy saving

Cooling output will match the requirement accordingly; idle energy


consumption is eliminated to save energy.

1
Energy efficiency comparison between modular and conventional water cooled water chiller:

COP comparison between modular and IPLV comparison between modular and
conventional water cooled water chiller conventional water cooled water chiller
COP
 IPLV
 
  

 

 



  







100% load 70% load 50% load 25% load
Conventional Modular
Conventional Modular

Compressor and refrigeration accessories from international famous maker,


outstanding performance is assured.

Optional
LCD controller
Touch Screen controller

Optional PLC controller


(Interface in different languages available)

High efficiency HE
Adopts the most advanced DAE/DAC heat transfer tube, spiral rib on heat
DAE/DA C transfer surface increased heat transfer coefficient dramatically; the heat
transfer efficiency is increased dramatically by the unique heat exchanger
Heat transfer surface design and precise refrigerant control technique.

Refrigerant control
Heat Exchanger Structure Design

2
Noise reduction, and environment friendly

Optional fully closed cabinet for silent operation.

Optional ecofriendly refrigerant R410A, R407C

Safe and convenient

1. Compact size, light weight, convenient for handling, installation and maintenance, will be ready for application after
power and water piping connection properly done.
2. The modules are started one by one, starting current is decreased a lot.
3. The modules are independent between each other, if one of them is failed or in maintenance, other modules will
work without the interference from the stopped one.
4. Enclosure design, good for noise reduction and system safety.
5. Advanced microcomputer controller, with complete auto control function and protection of high/low pressure,
overload, lack of voltage, phase loss, temperature etc., interlock of water pump and display of error message.

3
Nomenclature

BW M A 120 R Z K

Shell & tube

Bueco water cooled unit Omit for non shell & tube

Z: Master module
Modular unit
F: Slave module
Omit for single unit
Cooling only
R: Partial Heat Recovery

Cooling capacityKW Q: Total Heat Recovery

Omit for no HR unit

Optional feature/accessories

1. Heat recovery
2.Soft starter
3.R407c , R410A
4. PLC controller
5.Remote control box
6. Metal casing
7.Wood package

4
Specification

Modular water cooled water chillertable 1R22

Model BWMA80-k BWMA120-k BWMA160-k BWMA260-k BWMA360-k


Cooling capacity kW 76 115 160 260 360
Power input kW 16 24 32 51 70
COP kW/kW 4.8 4.8 5 5.1 5.1
Max operation current A 52 78 104 168 232
Compressor type Hermetic Scroll Compressor
Nos. of Compressor Nos. 2 3 4 4 4
Nos. of circuit Nos. 2 2 2 2 2
Power supply V/Ph/Hz 380/3/50
Refrigerant R22
Refrigerant amount kG 11 16 22 38 51
Noise dB(A) 62 63 64 66 66
Chilled water inlet temp. 12 12 12 12 12
Chilled water outlet temp. 7 7 7 7 7
Cooling water inlet temp. 30 30 30 30 30
Cooling water outlet temp. 35 35 35 35 35
Chilled water flow rate m3/h 13 20 28 45 62
Cooling water flow rate m3/h 16 24 33 63 74
Chilled water pressure drop kpa 21 31 42 62 85
Cooling water pressure
kpa 22 33 42 63 96
drop
Partial heat recovery
kw 15 23 32 52 72
capacity
Partial heat recovery flow
m3/h 3 4 6 9 12
rate
Partial HR pressure drop kpa 28 32 35 38 40
Total heat recovery capacity kw 80 130 180 290 400
Total heat recovery flow
m3/h 14 22 31 50 69
rate
Total HR pressure drop kpa 23 34 45 65 87
Water pipe connection size DN65 DN65 DN80 DN100 DN100
Length mm 2240 2600 2800 3150 3450
Unit
Dimension Width mm 600 600 760 810 800
Height mm 1315 1330 1450 1660 1670
Net weight kG 520 750 1100 1650 2100
Operation weight kG 580 840 1200 1800 2300

Note1. Heat recovery is optional, hot water inlet temp. 40outlet temp. 45 ;
2. Water side max. bearing pressure 1.0MPa.

5
Specification

Modular water cooled water chillertable 2R134a

Model BWMA80-k BWMA120-k BWMA160-k BWMA260-k


Cooling capacity kw 78 104 159 225
Power input kw 17 22 35 48
COP kw 4.6 4.7 4.5 4.7
Max operation current A 87 116 177 232
Compressor type Hermetic scroll
Nos. of Compressor Nos. 3 4 4 4
Nos. of circuit Nos. 2 2 2 2
Power supply VPh/Hz 380/3/50
Refrigerant R134a
Refrigerant amount kG 16 22 38 51
Noise db(A) 62 63 64 66
Chilled water inlet temp. 12 12 12 12
Chilled water outlet temp. 7 7 7 7
Cooling water inlet temp. 30 30 30 30
Cooling water outlet temp. 35 35 35 35
Chilled water flow rate m3/h 13 18 27 37
Cooling water flow rate m3/h 16 22 33 45
Chilled water pressure drop kpa 21 31 42 62
Cooling water pressure drop kpa 22 33 42 63
Partial heat recovery
kw 15 23 32 52
capacity
Partial heat recovery flow
m3/h 3 4 6 9
rate
Partial HR pressure drop kpa 28 32 35 38
Total heat recovery capacity kw 80 130 180 290
Total heat recovery flow
m3/h 14 22 31 50
rate
Total HR pressure drop kpa 23 34 45 65
Water pipe connection size DN65 DN65 DN80 DN100
Length mm 2600 2800 3150 3450
Unit
Dimension Width mm 600 760 810 800
Height mm 1330 1450 1660 1670
Packing Dimension (L*W*H) mm 2760*740*1480 2970*900*1600 3300*900*1810 3660*900*1820
Net weight kG 750 1100 1650 2100
Operation weight kG 840 1200 1800 2300

Note1. Heat recovery is optional, hot water inlet temp. 40outlet temp. 45 ;
2. Water side max. bearing pressure 1.0MPa.

6
Performance

Cooling capacity correction coefficient

Leaving Entering cooling water temp. condenser


Chilled
water 13 14 15 16 17 18 19 20 21 22 23 24 25
Temp.
5 1.01 1.00 0.99 0.97 0.96 0.95 0.94 0.92 0.91 0.90 0.89 0.88 0.87
7 1.07 1.05 1.04 1.03 1.01 1.00 0.99 0.97 0.96 0.95 0.94 0.92 0.91
9 1.12 1.11 1.09 1.08 1.07 1.05 1.04 1.03 1.01 1.00 0.99 0.97 0.96
11 1.18 1.17 1.15 1.14 1.12 1.11 1.09 1.08 1.07 1.05 1.04 1.03 1.01
13 1.25 1.23 1.21 1.20 1.18 1.17 1.15 1.14 1.12 1.11 1.09 1.08 1.07
15 1.31 1.29 1.28 1.26 1.25 1.23 1.21 1.20 1.18 1.17 1.15 1.14 1.12

Cooling power input correction coefficient

Leaving Entering cooling water temp. condenser


Chilled water
Temp. 13 14 15 16 17 18 19 20 21 22 23 24 25

5 0.863 0.886 0.910 0.934 0.959 0.985 1.011 1.037 1.064 1.092 1.120 1.149 1.179

7 0.877 0.900 0.924 0.949 0.974 1.000 1.026 1.053 1.080 1.108 1.137 1.166 1.197

9 0.890 0.913 0.938 0.963 0.989 1.015 1.041 1.068 1.096 1.125 1.154 1.184 1.215

11 0.903 0.927 0.952 0.977 1.003 1.030 1.057 1.084 1.113 1.142 1.171 1.202 1.233

13 0.917 0.941 0.966 0.992 1.018 1.046 1.073 1.101 1.129 1.159 1.189 1.220 1.251

15 0.930 0.955 0.981 1.007 1.034 1.061 1.089 1.117 1.146 1.176 1.207 1.238 1.270

7
Dimension

Modular water cooled water chiller

BWMA80-K

Foundation reference diagram



Note:Nis the total number modular(s).

8
% J N F O T J P O

Modular water cooled water chiller

BWMA120-K

Foundation reference diagram



Note:Nis the total number modular(s).


Dimension

Modular water cooled water chiller

BWMA160-K

(YDSRUDWRUZDWHURXWOHW'1 (YDSRUDWRUZDWHULQOHW'1

&RQGHQVHUZDWHURXWOHW'1

&RQGHQVHUZDWHULQOHW'1

Foundation reference diagram



Note:Nis the total number modular(s).

10
Dimension

Modular water cooled water chiller

BWMA260-K

Foundation reference diagram



Note:Nis the total number modular(s).

11
% J N F O T J P O

. P E V M B S X B U F S D P P M F E X B U F S D I J M M F S

BWMA360-K

Foundation reference diagram



Note:Nis the total number modular(s).


Wiring at site

Power supply connection and internal wiring should be done at site:

Unit control terminal wiring

Components in broken line to be provided by user.

13
Installation

The preparation

1) After arriving the installation site, check all the items of the unit carefully according to the packing list if there are
damage, lack of parts or damage during transport, notify the sales department.
2) The user must provide a rigid nondeforming foundation or concrete footings, based on the size of the unit four
positioning hole; the foundation of the unit can also be framework structure, framework should be placed on main
beam or column, and be capable of bearing the weight 150% heavier than the unit. The horizontal level should have
no slope.

Unit Hanging Diagram

3) For easy handling, users should use the crane, the machine should properly protected by soft material(or the lifting
protection plate) on the point of force applied, and also be in balanced status during handling to avoid possible
damage.

4) Choose the Installation Place


Units can be installed at places outdoor, rooftop or another places suitable, should consider the following factors
a) Installation place should be capable of bearing the weight 150% heavier than the unit. The horizontal level should
have no slope.
b) Should keep enough space surrounding and on the top of the machine for access of maintenance.
c) Should have drain in the surrounding of the machine for release the water for seasonal stop of machine.

5) Foundation reference
a) The foundation should be concreted structure or frame of steel, with a plane surface.
b) 10-20mm isolator for shock absorption should be placed between the unit and foundation.
c) Foundation design can based on the machine net weight.
d) Fix the unit with 16 foundation bolt.
e) foundation diagram.

14
Water quality standard

Items Evaporator side water Condenser side water


PH 65-85 6.0-8.0
Conductivity 200uv/cm25 200uv/cm25

chloride ion 50ppm 200ppm


sulfate ion 50ppm 200ppm

Total content of iron 0.3ppm 0.5ppm

Alkali ion 50ppm 100ppm

Total hardness of water 50ppm 100ppm


sulfide ion No No
ammonium ion No No
Sand 30ppm 50ppm

sodium ion N/A N/A

Power connection

1) Wire selection and connection should be carried out strictly according to requirement.
2) Should have earthing well done, no earthing to gas pipe, water pipe, telephone line, to avoid electric shock cause
by improper earthing.
3) Ensure the phase sequence is correct, to avoid not running.

Maintenance

1) The qualified technician is required for the maintenance; all the protection devices and controller must be checked
before restart.
2) Regular and correct maintenance is required for stability and good performance. Chilled and cooling water must be
complete drained when long time no use to avoid possible freezing.

Notice

1) Antifreezer should be added in chilled water if water temp.set below zero or near zero.
2) Clean water system regularly.
3) Pay attention to antifreeze when ambient temp. is around 0 in winter.
4) Antifreezer or other antifreeze measure must be used in bad ambient(under 0 outdoor).

15
Water system and piping connection

1) The installation should in line with the national and local authorities requirement.
2) Chilled water pipe must be insulated to avoid capacity loss and having condensed water.
3) For the sake of water quality, filter on input pipe is necessary.
4) Dimension of the joint of connection pipe should meet requirementrefer to Technical data
5) For the sake of automatically discharge air, supply water indirectly and expanding or shrinking of chilled water
system, expansion tank is required. And it should 1.5m higher than the highest point of the water system. No valve is
allowed in the pipe between the expansion tank and return water system.
6) The air discharge valve should be fixed the highest point of the chilled water system. After connection of the chilled
water system finished, and pressure testing is acceptable, open the air discharge valve to exhaust the air in chilled water
and close the valve after completely air exhausted. If the water or the pipe inside is not clean, it needs to clean the filter
after half an hours pump operation.
7) Before the first running of the circulation water, close the input/output valve first, then open the bypass valve, run
the water pump only to circulate the water in pipe to clean the pipe and clean the filter after that, then add clean water
again to the system, then turn on the inlet/outlet valve and close the bypass valve for normal operation.
8) Water segregator, water collector and water pressure balance valve are required when several units to be parallelized.
9) Water drain valve should be fixed at the lowest point of the water system.
10) The design of water piping, please refer to the Air conditioning Design Manual, and the project operation and
inspection refer to GB50243-1997 Ventilation & air conditioning project operation and inspection Norms.

Annex1. Water cooled water chiller water system diagram:

16
BUECO CO., LTD.
Office: Room No. 1-2276-6, Jinqiao International Building, Erhuandong Road,
Licheng District, Jinan, Shandong, China
Factory: Tianqu Industrial Park, Dezhou, Shandong, China
Tel: 0086 531 86955489
Mob: 0086 13708931818
Email: Buecoltd@126.com
www.bueco.com.cn



April 2012
Bueco reserves the right of modification without prior notice

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