Professional Documents
Culture Documents
ENVIRONMENTAL REPORT
2001
Environmental Preservation
Hidetoshi Yajima
2
Contents Corporate Overview
Greetings 2 Corporate Trade Name: Shimadzu Corporation
Corporate Overview 3 Corporate Philosophy: Contributing to Society through Science
Shimadzu Concepts on Environmental Protection Activities 4 Corporate Concept: Realizing the hope for the well-being of
3
Shimadzu Concepts on
Environmental Protection Activities
Corporate Philosophy
4
(5) Of the effects the business activities of business sites in the 6 The corporation shall put major effort into developing products that
region of the Corporate Headquarters have on the environment, contribute to the environment in order to achieve an ongoing reduction
the following items shall be given preferential consideration in the of environmental burden and to work toward improvements in living
environments.
corporation's environmental preservation activities.
7 The corporation shall work toward the goal of further energy
conservation, increased recycling ratios, and the promotion of
1 The corporation shall work to reduce the level of noise which is
measures to reduce the volume of packing materials used as well as to
generated on the grounds of business sites in the region of the
recycle packing materials, in order to reduce the burden placed on the
Corporate Headquarters and which reaches areas outside of
environment by products developed and manufactured at business
corporate grounds, working to preserve the quality of the living
sites in the region of the Corporate Headquarters.
environment in neighboring areas.
8 The corporation shall put full effort into procuring goods and services
2 The corporation shall work to reduce the amounts used of
that take the environment into consideration, in order to further reduce
chemical substances, etc., which have a pronounced effect on the
the burden corporate activities place on the global environment.
environment and shall put major effort into improving and
maintaining control and management facilities for such 9 The corporation shall put major effort into the management and control
of waste water in order to prevent pollutants from flowing into public
substances, in order to prevent possible environmental pollution.
waterways, and shall also put major effort into other types of pollution
3 The corporation shall work to reduce the amount of paper (copy
prevention measures.
paper) used by making full use of electronic media, and shall
promote the reduction and recycling of waste materials. (6) As part of the corporation's contribution to the preservation of the
4 The corporation shall work to reduce the amount of electrical
global environment, environmental education and awareness
energy used by manufacturing equipment, air-conditioning
equipment, etc. activities shall be conducted so that all employees of business
5 The corporation shall work to implement measures to prevent sites in the region of the Corporate Headquarters as well as other
harmful substances from severely affecting the environment during related personnel may work responsibly for global environmental
abnormal or emergency conditions, and shall conduct training and
preservation.
testing related to these measures.
(7) The corporation shall strive to achieve open communication with
local residents and related government organizations to promote
contributions by the corporation to local areas.
At the Shimadzu's Hadano Works, while there are slight differences in the products handled, policies related to the
environment at the Hadano Works are also based on the environmental policies of the Corporate Headquarters Region.
All employees must be made fully aware of the corporation's clear- "Checks"--inspections of how well environment management
cut policies related to the environment, and work to ascertain factors measurements are working--and when necessary, making revisions
close to them that can affect the environment. Based on these and improvements. At the management level, by keeping a watchful
objectives, Shimadzu is working to "Plan" and "Do" an eye on changes in social conditions and then issuing instructions for
implementation schedule for mid-term (goals) and short-term "Action" directed at further environmental improvements, Shimadzu
(objectives) improvements to the environment. Shimadzu also shall make ongoing improvements to the environment.
monitors the progress of these goals and objectives, performing
5
The Shimadzu Environmental
Management System
Status of ISO 14001 Acquisition at Shimadzu
Recognizing that the ISO 14001 Environmental Management System is an excellent method
of environmental preservation, and in order to promote the further spread of global
environmental preservation, Shimadzu is working to expand its range of certified sites both
in Japan and overseas.
Environmental Auditing
The full-scale implementation of environmental audits, by both internal and external environment
auditors, is needed to realize ongoing improvements to environmental preservation efforts.
Environmental auditing is indispensable to the effective operation of environment management systems
and to the achievement of far-reaching enhancements to environment improvement activities.
Internal Auditing
Regular Audit: Annually, May, and from October to December
Special Audit: As Needed Review by Management
No. of Internal Auditors: 74 at present (including 14 at Hadano) Corporate management holds an Environment Committee meeting once a year to
review the results of internal environmental audits, changes in the conditions of areas
Throughout the year, we have had no complaints from outside the company, around Shimadzu business sites, as well as the corporation's entire environmental
have violated no rules or regulations, and the corporation's environment preservation system, utilizing the opinions and information from related personnel as
Costs related to environmental preservation, including research and We have reached the limits of what can be achieved by simply
development costs, have been gradually rising. However, in terms of working to increase the environmental awareness of Shimadzu
results, we have reached a peak in the level of environmental burden employees. The corporation is now working to promote
reduction -- energy conservation, waste reduction, and water environmental improvements based on unrestrained investment that
conservation -- as well as in the level of cost reduction that can be fully considers cost versus effect.
achieved through such conservation efforts.
(1) Costs Related to Environmental Preservation Activities (Results for Fiscal 2000) (Units: million yen)
Classification Primary Project Amount Invested Cost
Pollution Prevention Costs Noise Countermeasures 49 43
Global Environmental Reduction of Ozone Layer Destroying
Costs within Preservation Costs Materials 1 5
1 Business Waste Material Reduction Commissioned Waste Processing, Activities to
Areas and Recycling Costs Reduce Waste Output and to Separate Waste for Recycling
0 70
Subtotal 60 118
Total 50 318
Refer-
ence Total Facility/Equipment Investment for the Corresponding Period 3
613
Breakdown of Investments: Repairs for Wastewater Processing Equipment, Equipment for Developing New Solar Electric Batteries, Expanded Indoor Storage Facilities for Hazardous Materials, etc.
Refer- 12
232
ence Total Research and Development Expenses for the Corresponding Period
3 Effects of Water Conservation Amount of Water Saved: 170,600 tons/year (40% reduction) 52
Total 102
Environment Committee
Chairperson
Environment Committee
Vice Chairperson
Internal Environmental
Auditors
Environment Committee
Head of Environmental
Management
Subhead of Environmental
Management
Promotion Committee
of Each Section
8
History of Environment-Related Activities at Shimadzu
As humankind grows more aware of environmental destruction on a global scale, we are seeing the
worldwide development of vigorous activities that are working to achieve environmental protection.
Such activities are also underway in Japan, with Shimadzu taking a lead in the development of
environment-related activities.
World Japan
Fiscal 1973 (May)Environmental Preservation Section Established in the General Affairs First Oil Crisis
Department Establishment of Laws Related to Compensation for Persons
Suffering Pollution-Related Health Problems
Fiscal 1974 Establishment of the National Pollution Research Center
Fiscal 1978 (June)Participation in the Formation of the "Industrial Association for a Beautiful
Omuro and Tenjin River" Project to Beautify Regional Rivers
Fiscal 1992 (June)Establishment of New Corporate Concept -- United Nations Conference on the Environment and Development
"Realizing the hope for the well-being of mankind and the earth." (Global Summit: Rio De Janeiro)
Adoption of the Climatic Change Framework Treaty
Revision of Laws Related to the Processing and Cleaning
of Waste Materials
Fiscal 1993 (January)Start of Business Related to "Green Plastic" Biodegradable Plastic Establishment of Fundamental Environment-Related Laws
Fiscal 1994 (May)Establishment of "Policies for Actions Related to the Global Environment" and Establishment of Fundamental Environment-Related Plans
"Voluntary Environment Plan"
(December)Total Cessation of the Use of Special Cleaning Freons and 1.1.1 Trichloroethane
Fiscal 1995 (June)First Environment Committee Meeting Held COP1 First International Conference on the Signing of a
(July)Support Provided to the "Environmental Monitoring and Analysis in East Climatic Change Framework Treaty (Berlin)
Second IPCC Report
Asian Regions -- Transfer of Technologies and Environmental Management" Establishment of Laws for Recycling Containers and
Project of the United Nations University Packaging
Fiscal 1996 (April)Reception of the "Science and Technology Agency Directors Award -- Global COP2 (Geneva)
Environment Grand Prize" Effectuation of ISO 14001
Establishment of the Environmental Management Office JIS Standardization of Environmental Management Systems
(September)Start of Full-Scale, Company-wide Movement to Separate Office and
General Waste for Recycling
(December)Establishment of the Sanjo Works Environmental Management Manual
Fiscal 1997 (February)First Issue of the "Environmental Activities at Shimadzu" Environment Brochure COP3 (Kyoto)
(March)Implementation of "Recycle Design" Guidelines Establishment of Greenhouse Gas Reduction Targets
(June)Sanjo Works Receives ISO 14001 Certification from the Japan Audit and Establishment of Targets for Greenhouse Gas Reduction in
Certification Organization (JACO) Japan (6% Reduction)
(December)Start of Green Procurement for Copy Paper, etc. Establishment of Environmental Assessment Laws
Fiscal 1998 (March)Start of Activities Targeting Zero Emission COP4 (Buenos Aires)
(May)Implementation of Guidelines for Designs That Reduce Environmental Burden
(August)Establishment of the Hadano Works Environmental Management Manual
Fiscal 2000 (January)Visit to the Korean Environment Agency COP6 (The Hague)
(March)Total Cessation of Dichloromethane Use Complete Implementation of Laws Related to the Promotion,
(June)Environmental Budget Established and Listed in the Environment Report etc., of the Separation, Collection and Recycling of Containers
(August)Shimadzu Philippines Receives ISO 14001 Certification and Packaging Materials (Container/Packaging Recycling Law)
(December)Commendation from the Recycling Promotion Association Revision of Laws Related to the Processing and Cleaning of
Waste Materials (Waste Cleaning Law)
Visit to the Chinese National Environmental Protection Agency Public Release by the Environment Agency of Guidelines
(2000 Version) for the Introduction of Environmental
Accounting Systems
Fiscal 2001 (March) Seta Works Signs "Environmental Protection Agreement" with Otsu City Implementation of Home Appliance Recycling Law
(April) "Global Environment Grand Prize" Award Received from the Minister of Start of PRTR Operation
Establishment of Six Environment-Related Laws, Including
Education, Culture, Sports, Science and Technology Fundamental Laws for the Promotion of the Formation of a
Material Cycling Society
9
The Shimadzu Environmental Management System
Headquarters Region
Environmental Aspect Goal for Fiscal 2000 Primary Measures
Cadmium Waste Solutions Reduce cadmium and cadmium compounds. Invest in environment-conscious equipment
Reduction and Management Reduce chemical substance use and quantities Invest in environment-conscious equipment
of Chemical Substance Use in storage.
Reduction of Waste Paper Reduce waste output. Accurately ascertain copy paper usage quantities
Output and Material Recycling Reduce the quantity of copy paper used
Packaging Materials Replace 26 types of packing materials with Select corresponding machine types and modify designs.
highly-recyclable materials. Investigate manufacturing possibilities for products
corresponding to the "return box" system.
Collect information and educate employees about Increase awareness by introducing actual cases
Complete Elimination of Freon, substitute Freon.
Reduction of Substitute Freon Reduce substitute Freon use to 87% or less of of substitute Freon reduction.
fiscal 1998 level. Collect information about substitute Freon.
Green Procurement Reach a Green Procurement rate of 35% Provide persons in charge with information in order
Begin efforts to encourage environmental burden
reduction activities by business associates. to educate about and increase awareness of
Provide environmental burden reduction guidance Green Procurement.
to companies consigned to handle processing, etc., Make inspections, provide guidance.
using environmental effects registration lists.
Hadano Works
Environmental Aspect Goal for Fiscal 2000 Primary Measures
Reduce electric energy consumption (as a ratio of Establish regulations for air-conditioner temperature
Reduction of Energy Used settings and increase the management of the equipment.
by Electric Devices sales) by 1% of the amount used in fiscal 1999. Prevent shutters from being left open.
Perform air conditioning equipment management and
maintenance to prevent decreases in equipment performance.
Turn off lights when not needed and fully enforce energy-
saving office equipment use.
Products Apply the material safety, energy-saving capacity, Create evaluation sheets based on model product types.
and heavy recycling guidelines of designs for Provide support for environmental burden-reducing
reducing environmental burden to actual products designs.
and evaluate the products.
monoshilane Fully implement equipment management and Enforce effective management during use and storage.
equipment handling management to prevent harmful Inspect supply and disaster-prevention equipment.
substances from affecting the environment, and Enforce effective management of spare equipment for
exercise preventative measures. emergency situations.
10
Results for Fiscal 2000 Goal for Fiscal 2001 Evaluation
Electricity consumption reduced by more than By the end of fiscal 2001, reduce electricity consumption by 5.3%
5% from fiscal 1995 level. or more from 1995 level. Good
Goals achieved for 28 machine types. Calculate recycling ratios for all new products.
Checklist of harmful substances compiled. Increase ratio of energy conservation and enact the "Ecolabel" system.
Good
Evaluation details revised to match actual Determine harmful substances and begin operation aimed at reducing
conditions. harmful substance use.
Achieved a reduction to 83% of fiscal 1998 level. Reduce the quantity of substitute Freon use to 75% or less of 1998 level.
Good
Reduced 2.3% from fiscal 1999 level. 1) Reduce electricity consumption, as a ratio of sales, by 2% from
1999 level.
Good
2) Record quantities of natural gas used and propose plans for
managing gas use.
Evaluation sheet compiled, evaluation performed 1) Apply guidelines for designs that reduce environmental burden to
using X-ray diffraction. the development of new products; increase energy conservation and
Lead-free solder used in test equipment, the rate of recycling for materials used.
environmental burden reducing activities publicized. Good
2) Make data on products and technologies related to environmental
Use of dechlorinated vinyl promoted by problems available to the public in order to support efforts to reduce
registering the material. environmental burden.
11
Projects Working toward
Environmental Improvements
Environment-Related Activities at Factories and Business Sites
In this section, we introduced specific projects Shimadzu has undertaken to reduce the effects our
business activities have on the environment.
Shimadzu is promoting, both at the workgroup level and the Shimadzu has assigned an "Energy Leader" to supervise the
individual level, activities to reduce waste output and separate waste activities of groups of 20 to 30 employees. These Energy Leaders
for recycling. At present, more than 80% of "paper goods" are work to increase awareness of the need to save energy, and promote
recycled. The company is promoting efforts to use recycled paper, energy saving habits such as turning off lights, setting air-
to use the back sides of documents, and to reduce copy paper use. conditioning temperatures at reasonable levels, and setting
Shimadzu is also working to reduce and recycle other types of computers for low-power standby. Numerous projects have been
industrial waste through measures such as the installation of on-site implemented, such as improved clean room maintenance and the
waste processing equipment. As a result of these efforts, the installation of inverters on ventilation equipment, low-loss
amount of total waste "Separate for Recycling!" transformers and high-frequency fluorescent lights. These efforts
output has been reduced by have resulted in a 5% reduction in electrical energy use in 2000
35% from the 1,306-ton (compared with 1995 levels), achieving our goal for the year. Keeping
level in 1995. Paper waste 1995 as the standard for comparison, Shimadzu now aims to achieve
has also been reduced 20% a reduction in electrical use of more than 5.5% for fiscal 2002.
from the 1996 level.
Shimadzu used to discard approximately 10 m3 of waste solutions Shimadzu itself has stopped using specific Freons altogether. In April
that contain cadmium, which was processed by a contracted 1998, Shimadzu requested that its affiliated factories also
company. In December 1999, however, the corporation introduced discontinue specific Freon use, a goal that was achieved in March
waste neutralizing equipment. Costing approximately 10 million, 1999. Shimadzu has also established a system for recovering
this equipment converts coagulated sediment into chelate resin. The specific Freons and substitute Freons from sealed devices (air
equipment neutralizes the waste solutions, producing a processed conditioners, test equipment) and is currently working on this Freon
water that can be safely discarded into the sewage system. The recovery. In order to eliminate the substitute Freons used in cleaning
result is an annual waste reduction of 120 tons, saving the processes, Shimadzu has been promoting efforts to use substitute
corporation 12 million per year. cleaning solutions or processes that do not require cleaning. By
March 2004, Shimadzu aims to achieve a reduction in the amount of
Reduction and Recycling of Packing substitute Freon consumption by 45% from 1997 levels to help
Materials prevent global warming and the destruction of the ozone layer.
12 Packaging Materials
Working to Prevent Reducing the Amount of Hazardous
Global Warming Substances in Storage
In order to reduce the amount of CO 2 output, Shimadzu has The amount of substances in storage at the Sanjo Works hazardous
positioned the reduction of electric power consumption as one of its storage warehouse has been reduced. In 1996, the goal was to
primary environment-related activities, with all corporate employees achieve a 10% reduction of the 32,309 liters of substances in
working to save energy. Shimadzu has also completely eliminated storage, eliminating substances that were unnecessary or that could
the use of specific Freons that damage the ozone layer, and is be reduced without hindering work. By the end of fiscal 2000, the
working to reduce the amount of corporation had actually reduced the storage volume to 28,636
substitute Freons used as well. liters, going well beyond the original goal. Annual activities are also
Shimadzu technologies are also conducted at all work sites to reduce amounts of hazardous
contributing to the prevention of substances in storage. Stage 2 has been completed of the 1999 plan
global warming, for example, a plant to upgrade indoor hazardous substance storage facilities. Shimadzu
will soon begin operation to is now working to improve the
demonstrate the CO2 solidification CO2 Solidification Equipment safety of the disaster prevention
technologies developed by Shimadzu. equipment in its indoor storage
facilities, to reduce quantities to
Preventing Air, Soil and Water Pollution the minimum necessary quan-
tities at all facilities handling
Based on the history of organic chlorine compound use at Shimadzu, hazardous substances, and to
soil and groundwater pollution surveys have been conducted at five create work environments that
Indoor Hazardous Substance Storage Area
factories, including Shimadzu Headquarters, in accordance with easily facilitate the handling of
Ministry of the Environment guidelines. These surveys verified that all hazardous substances.
work sites, with the exception of one, were within environmental
standards for soil and groundwater. Providing Environment-Friendly Products
A minor amount of pollution was
detected in the surface soil of one Based on Shimadzu's policies for designing products that reduce
work site, but this problem was environmental burden, products have been designed for improved
rectified by May 2001. recyclability since March 1999. This year, Shimadzu has begun
design and evaluation processes that emphasize improved energy
Work to Clean up Soil Pollution
savings based on LCA product evaluation. Shimadzu has also begun
Reduction of Factory Noise projects for "Green Procurement", which works to reduce harmful
substance use, and for "Ecolabel" introduction.
In 2000, sound barriers were extended around hydraulic equipment
to further enhance noise prevention measures at Shimadzu factories. Chemical Substance Management
Various other measures have also been implemented, such as the
installation of silent ventilation fans (to prevent room temperature Based on corresponding laws and harmful substance standards,
from rising due to the additional sound barriers), improving the seals Shimadzu has classified approximately 500 chemical substance
on doorways, and improving the sound barriers around cooling groups in ranks A to D, evaluating the environmental effects of each
towers. These and other activities have group, and is working to reduce the amounts used and to find less-
made it possible for Shimadzu to harmful replacements. Shimadzu has also installed comprehensive
achieve its goal of an operating noise chemical substance management software that complies with PRTR
level of 55 dB or less per device or 60 laws and Poisonous and Deleterious Substances Control Law in its
dB or less for multiple devices Environmental Safety Promotion office and 10 other departments.
operating simultaneously. This software uses data on incoming and outgoing stock to
accurately calculate quantities consumed, amounts in storage, and
Measures to Strengthen Soundproofing Walls
amounts discharged into the environment, information that will help
Shimadzu reach its goal of a 10% reduction of fiscal 2000 levels by
the end of fiscal 2003.
Use of Rice That Requires No Additional
Washing at Employee Cafeterias
The Shimadzu Sanjo Works has an employee cafeteria that is Green Procurement
used by 2,000 employees daily. As of March 2000, the
cafeteria has been using an environment-friendly type of rice, a By the end of fiscal 2002, Shimadzu aims to achieve a
staple at the cafeteria, which does not require additional
washing. With this new rice, the cafeteria is no longer Green Procurement ratio of 45% for the total of all
discarding the water in which rice is washed, wastewater office supply purchases. Based on its "Green
containing rice bran that forms sludge and clogs in drain pipes Procurement Guidelines", Shimadzu is strongly
and drain gutters. This small effort goes a long way in
preventing water pollution due to wastewater. promoting the green procurement of products, parts
and materials.
Green Procurement Guidelines
13
Projects Working toward Environmental Improvements
0 0 0 0
1995 1996 1997 1998 1999 2000 1997 1998 1999 2000
As a result of company efforts to promote the reuse of resources, such Increased production and the corresponding increase in personnel
as the introduction of processing equipment and the enforcement of resulted in a tendency for increased waste output. The corporation
waste separation at each work site, the total amount of waste discharge shall work to increase the rate of recycling by fully enforcing waste
was 1,318 tons, a 34% reduction from the fiscal 1995 level, and paper separation and by putting major effort into suppressing the
product use was reduced by 20% from the 1996 level. generation of waste types discharged in large quantities.
Electricity Use
(Unit: 1,000kWh) Sanjo Works (Unit: 1,000kWh) Hadano Works
30,000 6,000
29,960 5,568
29,310 29,268
29,000
28,464 5,000 4,736
4,364
28,000 27,755 27,608 4,003
4,000
27,000
0 0
1995 1996 1997 1998 1999 2000 1997 1998 1999 2000
In addition to ongoing efforts to turn off lights, air-conditioners, and Electricity use also increased due to the increased manufacturing
office equipment when not needed, Shimadzu also strengthened its and personnel at Hadano. The corporation is strongly enforcing
clean room operations and management, installed inverters for efforts to turn off lights during lunch breaks and when not needed, air
ventilation equipment, and installed low-loss transformers, resulting conditioning temperature settings are being strictly controlled, low-
in a 5% reduction in electricity use compared with fiscal 1995. energy equipment is being installed, clean room operation
procedures are being revised, in order to reduce electricity use.
0 0
1995 1996 1997 1998 1999 2000 1997 1998 1999 2000
Based on revisions to water quality control laws for cooling water, Tap water use also increased due to the increased manufacturing
the corporation has reduced discharge quantities, repaired leaks, and personnel. The corporation is promoting individual efforts to
and conducted water conservation awareness activities, resulting in conserve water, comprehensive inspections are being made to
a 40% reduction in use from fiscal 1995 level. check for water leaks, worn parts are being replaced, in order to
reduce tap water use.
CO2 Emission
(Unit: 10,000 tons CO2/kWh) Sanjo Works (Unit: 10,000 tons CO2/kWh) Hadano Works
1.2 0.20
0.20
1.15 1.15
0.17
0.16 0.16
1.09
1.1
0.15
1.02
0.99 0.99
1.0
0 0
1995 1996 1997 1998 1999 2000 1997 1998 1999 2000
Electricity consumption quantities have been converted to CO 2 CO2 emission increased due to the increased manufacturing and
emission quantities. personnel, so the corporation is working to suppress CO2 emission
by reducing electricity use.
14
PRTR Compliance (*1)
Regulations related to the management of chemical substances are in accordance with electrical equipment and electronic industry
being strengthened in Japan. As of April 1, 2001, companies in group 5 guidelines. Of the 354 substances covered in these
Japan are required by law to monitor chemical discharge quantities, guidelines, the following four substances are used at Shimadzu.
etc. Shimadzu has been implementing PRTR inspections since 1998
(*1) PRTR Laws: Laws related to the accurate understanding of the amounts of specific chemical substances discharged into the environment and to the promotion of improved methods of
managing such substances.
Measured Value
Item National Prefectural Municipal Internal Corporate Max. Boiler Exhaust Gas Quantity
Standard Standard Standard Standard 1998 1999 2000
Gas 0.10/m3 0.05 0.0041 0.002 0.002
Smoke
Heavy Oil 0.30/m3 0.15 0.0017 0.0002 0.0013
Nitrogen Gas 150ppm 120 68 50 81
Boiler
CO 2 is the primary cause of global warming. The annual global Shimadzu has developed the following types of software to aid in the
output of CO2 is 6 billion tons, of which Japan is responsible for 320 corporation's acquisition of ISO 14001 certification. These software
million tons. Shimadzu's CO 2 solidifying technology not only products make it easy to perform environmental effect evaluation
prevents the discharge of this dangerous substance into the and to manage chemical substances and waste materials. The
atmosphere, it also produces a useful product. This technology has software also greatly reduces the time, effort, and cost of activities
its roots in the research of methods for maintaining oxygen and related to ISO certification.
water supplies in outer space. This technology uses a completely
new method of solidification, and was developed in collaboration SEIES2000 Environmental Effect Evaluation System
with the Research Institute of Innovative Technology for the Earth
utilizing technologies for producing oxygen and water from the CO2 In order to support activities related to the acquisition of ISO 14001
certification, this software can create environmental effect evaluation
exhaled by humans in a sealed environment. Validation testing was
standards for each type of industry, and greatly reduces the time
started in July 2000 at the Sapporo Beer Shizuoka Plant.
and cost related to the evaluation.
This technology is epoch-making in that methane gas produced by Chemigreen PRTR2000 Comprehensive Chemical
the actions of microorganisms in organic waste material is used as Substance Management System
the source of hydrogen necessary for solidifying CO 2, making it This software collects information about the use, discharge and
possible to solidify CO 2 for approximately one-tenth the cost of transportation of chemical substances used by industries, regardless
previously proposed methods. The crystal structure properties of the of amount, and can even generate the necessary reports.
carbon produced by the solidification process differ from those of
Waste Material Measurement and Management System
carbon produced by other
manufacturing processes, A bar code reader reads the type of waste and where it was
resulting in a new industrial discarded from a label attached to the waste material, the material is
carbon material with con- weighed, and the data output to a tabulation chart. By separating
waste material more precisely, material can be used more effectively
siderable potential.
in recycling, and waste reduction measures can be planned more
accurately.
CO2 Solidification Equipment
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Can be operated with one hand. under envir
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Gas Chromatograph GC-17A X-ray
An instrument used for separation analysis of a wide
material reception to manufacturing, use and range of chemicals. Can be used throughout a
product lifecycle with
appropriate pretreatment
Can detect
in either sol
and a combination of
r.
16
Continuous Water Quality Monitoring System monitoring system is already capable of automatically checking a
total of 8 heavy metal elements, including copper and nickel, once
Automatic Heavy Metal Monitoring System to an hour. This continuous water quality monitoring system, which
Check Organic Materials in Waste Water now includes monitors for total organic carbon, total nitrogen, and
At present, copper and nickel are being considered for addition to total phosphorus, is designed to transmit analytical data in e-mail
the list of organic substances covered in waste water regulations format, making it possible to provide feedback to work sites, receive
based on water pollution prevention laws. Shimadzu's water quality information at a central monitoring facility.
AA-6650 Online
Heavy Metal Monitor
PHS Modem RAS Server
TNP-4100
Total Nitrogen /
Total Phosphorus Environment and Safety
Continuous Monitor Mail Server
Measurement Results Promotion Office
Reported in E-mail Format
TOCN-4100
Total Organic Carbon /
Total Nitrogen
Continuous Monitor
Monitoring of Measurement Results Sanjo Works
(Graphic Display) LAN
Direct-sampling Continuous Ambient Continuous Carbon Monoxide Automatic Monitoring System for Soil Solution Extractor
ablishment, maintenance, and improvement of customers' ISO-14001 Atmosphere VOC Monitoring System
This unit conducts unattended monitoring of nine
Analyzer for Incinerator COA-3030
This is a dedicated unit for waste
Heavy Metals in Effluent
Cu and Ni are being considered to be included into
Jointly developed by Shimadzu and Fujiwara
Scientific Company Co., Ltd. in a research project
t systems at all stages of the product lifecycle. Environment Flue gas monitoring Ambient air monitoring Atmospheric discharge monitoring volatile organic compounds (VOHAPs) from amongst
the harmful atmospheric pollutants (HAPs). The
incineration plants that fully complies
with Ministry of Health and Welfare's
the harmful substances under the waste water
regulations of Water Pollution Prevention Law. This
commissioned as a Uruguay Round countermeasure
by the Bio-oriented Technology Research
Environmental monitoring Continuous gas analyzer in flue gas Ambient air monitoring system Gas chromatograph mass spectrometer optimal system configuration achieves automatic Advancement Institution (BRAIN). Simply bury the
ambient air analyzing system guidelines that control dioxin monitoring system automatically checks for heavy
system integration Multi-component gas analyzers (NSA-308, etc.) Ambient SO 2 monitor (FLAD-1000A) water sampling filter and
ment instruments continuous monitoring, at all stages from sampling to emission and Waste Processing Law. metals once every
Atmosphere and source SO 2 analyzers (SOA-307, etc.) Ambient CO monitor (URAD-1000) Formaldehyde analysis system (LC-VP, etc.) analysis, to achieve inject purified water and the
monitoring system Continuous air sampler Dioxin generation is controlled by two hours.
CO analyzers (COA-3030, etc) Ambient NO 2 monitor (CLAD-1000A) continuous solution sample can be
measurement of CO and O2 and
NOx analyzers (NOA-308Dx, etc.) Ambient SPM analyzer (BRAD-1000A) Ambient VOC monitoring system measurements at extracted with a syringe.
monitoring the combustion process.
CH 4 analyzers (IRA-307, etc.) NMHC analyzer (HCM-4A) Continuous air sampler hourly intervals.
O2 analyzers (MOA-307, etc.) Ozone analyzer / Oxidant analyzer (UVAD-1000A) Ambient air concentration and
Content inspection for toxic chemicals introduction system Automobile Emission Monitoring Lead Elution Concentration Analyzer FPAS-1 On-line Water Quality Analyzer TOCN-4100 Formaldehyde Concentration
NH 3 analyzers (NHA-308Dx, etc.) Compact ambient air monitoring car
Portable gas analyzers (7000 series) System NMOG-1 Automatically analyses the lead elution concentration TOC is an indicator of total organic matter in water that Measurement Kit SILSET.
PVC Odors is used in many applications, including analysis of raw
Compatible with US automobile emission regulations. in the fly ash from waste incinerators to monitor the This compact, portable kit
Handy-type PVC detector Odor identification gas chromatograph Conducts the simultaneous analysis of hydrocarbons combustion fly ash. The analysis results are displayed water, treated water, effluent, clean permits on-site
D is c h a
C2 to C12, MTBE, and ETBE water, cooling water, and washing measurement of the
approximately one hour after injecting the sample.
at approximately one-hour water. Also, nitrogen is used for the formaldehyde emitted from
Simply put 10g of ash
control of the public water supply and
intervals and automatically building materials and wall
rg e
curement
rement and
andusage
usage control
control of
ofchemical
chemicalsubstances
substances dust in the
the influent and effluent of waste
calculates and outputs the dilution/agitation tank, adhesives.
water treatment plants.A single
containment Substances requiring controlled containment Substances prohibited from use Substances to be avoided for use basic data for certification and the rest is TOCN-4100 unit conducts TOC and
Antimony / Beryllium / CFCs / HCFCs / Methyl bromide / applications. automatic. nitrogen measurements
/ Flame Cobalt / Silver 1,1,1-trichloroethane /
D is c h a
Organotin compounds / Plastic LACTI Gas chromatograph Atomic absorption / Flame On-line gas monitor Portable checker
/ Flame Substances
Substancesrequiring
requiring controlled
controlledusage
usage spectrometer emission spectrophotometer
Phthalate / mass spectrometer (Iron and Steel materials)
otometer Halogen-containing Atomic absorption / High-performance liquid
Benzene Formaldehyde Concentration Fuel analysis
mpounds aromatic compounds / Flame emission Unleaded solder chromatograph Recycled water
Industrial waste
rg e
Gas chromatograph spectrophotometer (tin and silver) monitoring of etching Automobile emissions
aph Hydro carbon / Gas chromatograph Flame-retardant resin fluids, plating fluids, Inductively coupled
aph TBBA / Inductively coupled plasma without vinyl chloride cleaning liquids, Automatic gasoline analyzer plasma emission
Gas chromatograph Gas chromatograph Nitrogen emission spectrometer Automobile emission monitoring
er Polyvinyl chloride GPC chromatograph High-sensitivity nitrogen spectrometer
mass spectrometer mass spectrometer Gas chromatograph system Waste weighting & control system
e liquid (thermal Atomic absorption / Flame Thermo decomposition On-line gas monitor and Carbon analyzer Atomic absorption /
UV-VIS spectrophotometer emission spectrophotometer gas chromatograph mass Flame emission Waste disposal plant instrumentation system
Gas chromatograph Inorganic cyanogen Cyclopentane / HFCs Automatic cylinder
nds Thermo-cycle spectrometer spectrophotometer Automatic cylinder calorimeter (CA-4PJ, etc.)
Gas chromatograph Gas chromatograph calorimeter
mass spectrometer UV-VIS spectrophotometer simulation tester (MMT) Thermo decomposition On-line TOC/TN analyzer Viscosity measurement of recycled PET resin
otometer
Gas chromatograph Microfocus X-ray gas chromatograph
ph Ion chromatograph mass spectrometer inspection system Thermal analysis instruments Flowtester (CFT-500D)
Mooney Viscometer (SMV-202)
Harmful components
Gas chromatograph
Gas chromatograph mass spectrometer
ocurement (purchase, procurement, delivery) Manufacturing Process Distribution Inductively coupled plasma emission spectrometer / mass spectrometer
Atomic absorption / flame emission spectrophotometer
High-performance liquid chromatograph (LC-VP, etc.)
Continuous gas analyzer in fuel gas
rs in circles[]. Dioxin clean-up system
CO analyzer for dioxin emission control
D is
hromatograph Mass Plasma Spectrometer ICPS-7500 Lactic Biodegradable Plastic LACTI High-performance Liquid Multi-channel Optic Fiber Automatic ash dust analyzing system (FPAS-1)
Waste Weighting Continuous Gas Analyzer in Fuel Waste Disposal Plant ar
ch
ometer GCMS-QP5050A LACTI is a biodegradable plastic with a tensile Chromatograph LC-VP Series Monitoring System ge
Permits the highly sensitive simultaneous analysis & Control System Gas NSA-308 Instrumentation System Water
trometer indispensable for the ISO-14001 of trace quantities of metals and inorganic strength several times that of polyethylene and This is a separation analyzer, equal in popularity Achieves on-line monitoring of out gases, semiconductor This system uses bar codes applied to each Continuously monitors flue gas Provides the system and instruments for overall
al management system. Able to detect components without any transparency equivalent to PET. It is made from to gas chromatography. Its use is complementary etching fluids, plating Cleaning liquid container of separated concentration at the gas source for plant control of waste processing plants, including Gas chromatograph Soil
ties of pretreatment. annual plant maize and is with gas chromatography. It is used jointly with the fluids, cleaning liquids, or Explosion-proof box
Reaction tank
waste to control weight simultaneous combustion control combustion control. Automatic dichloromethane analyzing system (GC-17A Ver.3, etc.)
Optic fiber Gas chromatograph (with ECD, EPD)
gulated broken down into CO 2 and gas chromatograph-mass effluents using optic fibers for the environmental and environmental management. Energy saving and Head space gas chromatograph mass spectrometer
Optic fiber coupler
17
Contributing to the Environment through Technology and Products
TOCN-4100 TNP-4100
Online Water Quality Analyzer Online Total Nitrogen/Total Phosphorus Meter
Fast, Accurate Measurement of Total Organic Easy Maintenance and Control, Compatible with
Substance and Total Nitrogen Content in Water Gross Volume Regulations
The TOCN-4100 quickly and accurately measures the total organic This one unit can auto-
substance and total nitrogen content of water and uses TOC (total matically monitor total nitro-
organic carbon) as an index of the total organic substances in water. gen and total phosphorus
This index can be used in a variety of applications, including the content, elements that are a
control of raw water and waste particular problem in closed
water processing, the control of water environments. The
water discharge and final effluent TNP-4100 consumes few
after processing, as well as the reagents and also has low
monitoring of the organic acid output, making main-
impurity content of tap water, tenance and management
cooling water, and cleaning easy. The simple device
water, and the TOCN-4100 has configuration further reduces
the potential for an even greater the number of parts requiring
range of applications. maintenance.
The TOCN-4100 can also meet
the demand for the control of
water inflow and outflow at public water facilities and wastewater
treatment plans to regulate the level of nitrogen in the water, which VOC Monitor for Measuring Trace Amounts of
is thought to cause eutrophication in closed water environments. Volatile Organic Substances in the Atmosphere
Automatically Measures 17 Substances Such As Benzene
in the Atmosphere, without Human Intervention
AAMS-4000 Series
Environmental Atmospheric Measurement System Harmful atmospheric pollutants can adversely affect human health.
Atmospheric pollutants that require specific measurement are the 17
Continuously Monitors Typical Atmospheric HAPs components, including polyvinyl chloride, 1,3-butadiene,
Pollutants acrylonitrile (vinyl cyanide), dichloromethane (methylene chloride),
Measurement data ranging from atmospheric background levels to chloroform, 1,2-dichloroethane, benzene, trichloroethylene, and
areas of high-density pollution is measured using a dry method tetrachloroethylene. The VOC Monitor performs a continuous series
based on global standards. The necessary measurement equipment of operations automatically, from sampling to analysis, continuously
can be arranged as needed on a 19-inch rack for easy installation at measuring these 17 components once an hour, without human
work sites or in monitoring vehicles. intervention.
18
LC-VP Preprocessing System Endocrine Disrupter (Environmental
-- High-speed Liquid Chromatograph Hormone) Analysis Systems
For Use in Dioxin Cleanup Twenty Systems Classified by Category
LC-VP can simply an easily analyze bisphenol A, an environmental Shimadzu environmental hormone analysis systems are compliant
hormone (endocrine disrupter), benzo (a) pyrene, etc. with the Japanese Environment Agency policies for dealing with
problems related to endocrine disrupters. Based on reports, etc.,
from Japan and abroad, Shimadzu has created a list of
approximately 70 environmental hormones. These original
environmental hormone analysis kits are available in packages that
contain the necessary equipment for use with seven different
analytical methods.
SILSET
Portable Formaldehyde (Methylene Oxide)
Density Examination Kit
LCMS-2010
For Use in Analyzing Formaldehyde (Methylene
Oxide) in Indoor (Housing) Environments
Micro Cystin Analyzer
For Use in Analyses Related to Planned
The "sick house syndrome" is a problem affecting new housing
Modifications to Tap Water Testing Methods
structures. Formaldehyde from construction materials, wallpaper
glue, etc., is a harmful chemical substance that adversely affects The LCMS-2010 performs high-sensitivity analysis of trace amounts
human health. The SILSET is a portable unit that can simply and of dichloromethane in waste water, environmental waters and tap
easily make on-site measurements of Formaldehyde density. water.
19
Creating an Industrial Climate
That Is Friendly to the Environment
and to Our Employees
Education and Awareness
Education is indispensable to helping all of our corporate employees fully understand
the importance of environmental preservation.
Shimadzu is conducting the following educational programs to advance
the environmental awareness of our employees.
General Education Training for Internal Auditors
Shimadzu holds annual environment education seminars for all Shimadzu currently has 74 such auditors, which are required to
corporate employees based on the "Environment Handbook participate once a year in a
(General Educational Materials)". By including environment-related training program conducted by an
education as part of the training curriculum for new corporate external certification organization.
employees. Shimadzu has also published a pamphlet entitled This training includes mock
"Starting Eco-Life at Home". This pamphlet, which is distributed to inspections, giving the auditors a
all employees, helps employees realize how much environmental chance to improve their skills
problems are part of our daily lives. through practical experience.
Internal Auditor Training
the management of chemical and radioactive substances, measures charge for this tree planting project.
for preventing air and
Area Cleanup
water pollution, waste
countermeasures, and Since "Environment Day" on June 5, 1996, Shimadzu has conducted
methods for measuring periodic activities to
groundwater pollution. cleanup public areas
The committee also (roadways and parks)
reviews and sanctions around corporate build-
such methods and mea- ings. To date, the cor-
sures. poration has conducted
Environmental Safety and ManagementCommittee Meeting
51 of these monthly
cleanup projects.
Cleanup Project
21
Creating an Industrial Climate That Is Friendly
to the Environment and to Our Employees
Philippines.
United Nations University
Awards from Outside
JICA Shimadzu Corporation
(Japan International Cooperation Agency) Minister of Education, Culture, Sports, Science and
Technology Award of the 10th Global Environment Award
Many JICA (Japan International Cooperation Agency) trainees visit Grand Prize
Shimadzu Corporation as part of the corporation's efforts in Sponsored by the Japan Industrial Journal
international technological cooperation. In courses such as This award was presented to Shimadzu in recognition of the corporation's
efforts in providing support for the environmental preservation measures
"Atmospheric Pollution in Asia through
Countermeasures", "Water the United Na-
tions University
Quality Preservation" and Project, in devel-
"Environmental Management oping CO 2 soli-
dification tech-
Technologies", the trainees nology, and in the
are able to observe Shimadzu corporation's
e n v i ronmental
environment monitoring preservation ac-
equipment, analytical equip- tivities on a global
scale.
ment, and monitoring labo-
ratories. In 2000, a total of 10th Japan Global Environment Technology Award
approximately 660 trainees JICA (Japan International Cooperation Agency)
Sponsored by Nihon Keizai Shimbun
participated in 120 training
Shimadzu received the Nikkei Global Environment Technology Award for
sessions. its development of the Poly-L Lactic Acid manufacturing method. Poly-L
Lactic Acid is a biodegradable plastic made from wet refuse. Unlike
conventional plastics made from petroleum, corn, etc. Poly-L-Lactate is
a new plastic made from household garbage (wet refuse). This new
technology makes effective use of available resources.
22
Occupational Safety and Sanitation
The guarantee of the safety and health of our employees, based on a respect for human nature, human life, and
human development, is an inseparable part of a corporation's activities to provide products on which its
customers can rely. Shimadzu recognizes that ensuring a safe workplace is a major social responsibility of the
corporation, and is putting major effort into making Shimadzu work sites as safe as possible.
Creating Safe, Efficient Workplaces Work Related Accidents (Transitions over a 10-Year Period)
With the goal of creating comfortable workplaces with a rate of zero (No. Accidents) All Accidents Disabling Accidents (Also Included in Total)
labor accidents, Shimadzu is developing a variety of unified projects 20
20
targeting all of its work sites, from the factories to corporate
18
headquarters and branch offices. Shimadzu is working to obtain
15
approval from the Workplace Comfort Planning Association, placing 14
13
10 12
primary importance on
9 9
the promotion of safety 8
7
6 6
and sanitation activities 5
4 4 4
based on internal corpo- 2 3 2 2
0
rate standards that are 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000
even stricter than legal Year 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000
All
No.of Accidents
regulations. Accidents 20 15 14 13 18 6 9 8 7 9
All
Accidents 2.37 1.87 1.66 1.57 2.29 0.76 1.17 1.10 1.04 1.38
Ratio
23
We, the staff of the Environment and Occupational
Safety Management Dept. Office, are working to
promote environment-related activities.