Professional Documents
Culture Documents
Page No.
1. MODELS......................................................... 3
2. APPLICATIONS ................................................. 3
3. CONSTRUCTIONAL FEATURES &
OPERATING DATA .............................................. 3
3.1 Special Features ................................................... 3
3.2 Performance Range ................................................. 4
3.3 Net Positive Suction Head ....................................... 4
3.4 Starting Torque .........................................................4
3.5 Minimum Safe Flow ...................................................4
3.6 Hydrostatic Test Pressure ...........................................9
4. CONSTRUCTION .......................................................10
4.1 Delivery Casing .........................................................10
4.1.1 Casing Details ...........................................................10
4.1.2 Flanges ....................................................................10
4.1.2.1 Flange Nozzle Sizes ...................................................13
4.1.3 Tapping details .........................................................13
4.2 Impeller ...................................................................13
4.2.1 Critical Speeds ..........................................................16
4.3 Bearing & Lubrication .................................................17
4.3.1 Bearing Details. .........................................................17
4.3.2 Lubrication of Bearings ...............................................18
4.4 Shaft .......................................................................18
4.4.1 Stuffing Box .............................................................18
4.4.1.1 General Selection of Gland
Packing & Gasket Material ..........................................19
4.4.1.2 Mechanical Seal Size. .................................................19
4.4.2 Stuffing box details. ...................................................22
4.4.2.1 Stuffing box cooling ...................................................22
4.4.2 Shaft sleeves .............................................................34
4.5 Drive ........................................................................34
4.5.1 Direct Drive. ..............................................................34
4.5.2 Indirect drive .............................................................34
4.5.3 Direction of Rotation ..................................................34
4.6 Shaft Dimensions ......................................................34
4.6.1 Coupling Selection Chart ............................................34
4.7 Material of Construction ............................................39
5. PAINTING ............................................................... 39
6. DESIGN CRITERIA ................................................... 39
6.1 Viscosity. ............................................................... 89
6.2 Maximum Permissible KW/N Values Graph .................. 39
6.3 Reserve Power Margin. ............................................. 44
6.4 Moment of Inertia. .................................................... 44
6.4.1 Performance Correction Table .................................... 45
6.5 Hydraulic Performance............................................... 46
6.6 Working Pressure Temperature Data ........................... 46
6.7 Maximum Permissible Velocities of Impellers ................ 46
6.8 Specific Speed for KPD & KPDQF Pumps. .................... 46
6.9 Flushing and Sealing Piping......................................... 47
1
CONTENTS
Page No.
2
1. MODELS
Note: The duration of running the pump at shut off (Delivery Valve
fully closed) condition is 1 minute maximum
PERMISSIBLE KW/N VALUES DRG.NO :- CT 137 006 1
KW
RATIO N
= MAX. BRAKE KW AT SHAFT
REVOLUTIONS IN RPM.
CURVES 1,5,9. FOR AISI 316 & 304 FOR UNIT NO.5 UNIT NO.7 & UNIT NO.9 & 11 RESPECTIVELY.
CURVES 2,6,10. FOR AISI. 410. FOR UNIT NO.5 UNIT NO.7 & UNIT NO.9 & 11 RESPECTIVELY.
CURVES 3,7,11. FOR CARBON STEEL IS:1570 GRC40 FOR UNIT NO. 5,7,9 & 11 RESPECTIVELY.
CURVES 4,8,12. FOR ALLOYED STEEL IS:1570, GR4O Cr1 Mo 28 FOR UNIT NO. 5,7,9 & 11 RESPECTIVELY.
0.10
0.09
0.08
12
0.07
0.06
11
0.05
10
0.04
9
0.03 8
kw/N
7
0.02
6
4
0.01
0.009
0.008
3
0.007 2
0.006
0.005 1
TEMPERATURE C
TEMPERATURE C
For pumps coupled with engine kw/n indicated above should be reduced by 25 %
3.6 Hydrostatic Test Pressures
Nominal Pump size Hydrostatic Test
Impeller (Enclosed / Semi-open) Pressures (Kg/cm2)
Dia (cm) KPD 1450 RPM 2900 RPM
13 20, 32, 40, 50, 65/13 9 12
16 20, 32, 40, 50, 65, 80/16 10 15
20 20, 25, 32, 40, 50, 65, 80, 100/20 10 18
26 25, 32, 40, 50, 65, 80, 100, 125/26 12 16**
32 40, 50, 65, 80, 100/32 14 21**
32 125, 150/32 14
38 200/38M 17
40 80, 100, 125, 150/40 17
43 65, 150/43 17
46 200/46M 17
45 125/45 17
50 150/52 14
1. The above hydrostatic test pressures are irrespective of material of pump
casing. The duration of hydrostatic test pressure shall be 2 minutes unless
otherwise specified.
2. For stock order pumps, the maximum applicable test pressure for that
pump size is applied.
3. The above test pressures are applicable for pumps operating on suction
pressure up to 5kg/cm2 (except for pumps marked with ** mark). For pumps
with ** mark, the above test pressures are calculated without considering any
suction pressure.
4. For higher suction pressures than those specified in note 3, hydrostatic test
pressure should be calculated as given below:
Hydro test
Pressure in (kg/cm2=
1.5 x (Max. working pressure experienced by pump casing corresponding to
duty point impeller diameter, kg/cm2)
COOLING COOLING
WATER INLET. WATER OUTLET.
N.B. Supply of center line mounted pump casing at extra cost only. pads with pump casing
shall be required when pumped liquid temp is above 180 C
4.1.2.1 Flange nozzle sizes:
.
Dynamic balancing of impeller is done at reduced speed to the grade 6.3 of ISO:
1940. Impeller is positively locked on the pump shaft by means of impeller nut
with the help of helicoil screwlock insert. For KPD 20/13, 20/16 and 20/20 QF
Pumps impeller is directly screwed on the pump shaft as there is no impeller nut.
WATER FILL MAXIMUM WEIGHT SPECIFIC SPEED
SR MAX.SOLID CRITICAL
PUMP SIZE CAPACITY ROTATIONAL APPROX. KPD KPD-QF
NO. SIZE (MM) SPEED
(LITER) SPEED(RPM) (Kg.) (Ns METRIC)
01 KPD 20/13QF 0.5 3500 31 1.8 52.08 12233
02 KPD 20/16QF 0.6 3500 38 2.0 34.91 9891
03 KPD 20/20QF 0.8 3500 43 2.25 27.34 7967
04 KPD 25/16QF 0.6 3500 36 1.5 36 8707
05 KPD 25/20QF 0.8 3500 44 2.1 47.2 7289
06 KPD 25/26A 1.7 3500 90 3.0 26.45 12771
07 KPD 32/13 0.8 3500 38 4.0 69.6 72.22 11555
08 KPD 32/16 1.0 3500 40 3.5 52.0 53.8 9653
09 KPD 32/16A 1.0 3500 40 3.5 52.56
10 KPD 32/20 1.2 3500 47 3.5 38.2 40.96 12527
11 KPD 32/20A 1.2 3500 47 3.5 33.14
12 KPD 32/26 1.8 3500 90 3.0 26.5 28.89 9101
13 KPD 40/13 1.1 3500 39 6.0 92.2 93.27 9275
14 KPD 40/16 1.2 3500 42 4.5 69.0 73.59 8460
15 KPD 40/20 1.5 3500 48 3.5 46.1 53.52 12050
16 KPD 40/20A 1.5 3500 48 3.5 47.9
17 KPD 40/26 2.1 3500 90 3.5 37.6 36.99 8937
18 KPD 40/32 1.8 3500 103 4.5 25.85 31.9 7696
19 KPD 50/13 1.8 3500 42 11.0 127.5 130.14 7049
20 KPD 50/16 1.8 3500 46 9.0 93.8 96.76 6143
21 KPD 50/16A 1.8 3500 46 9.0 99.4
22 KPD 50/20 2.1 3500 53 6.0 67.0 71.4 9319
23 KPD 50/26 3.9 3500 90 5.0 48.5 53.88 7748
24 KPD 50/32 4.5 3500 120 5.0 39.45 38.44 7446
25 KPD 65/13 2.4 3500 69 15.0 173.0 166.96 5230
26 KPD 65/16 2.8 3500 77 12.0 136.0 127.28 7477
27 KPD 65/20 3.1 3500 79 11.0 92.10 100.55 6687
28 KPD 65/26 4.2 3500 96 9.0 70.0 72.29 6326
29 KPD 65/26N 4.2 3500 96 9.0 66.0
30 KPD 65/32 7.3 3500 140 8.0 56.9 54.45 8459
31 KPD 65/43 10.0 1750 195 15.0 34.68 6209
32 KPD 80/16 4.0 3500 85 18.0 155.5 165.92 5981
33 KPD 80/20 4.4 3500 86 15.0 121.0 119.66 5554
34 KPD 80/26 4.9 3500 116 12.0 85.80 86.44 5129
35 KPD 80/32 8.3 3500* 146 9.0 64.0 69.13 7993
36 KPD 80/40 11.0 1750 141 8.0 44.0 150.16 7572
37 KPD 80/40N 11.0 1750 141 8.0 51.0
38 KPD 100/20 6.5 3500 106 20.0 154.5 153.29 4362
39 KPD 100/26 8.0 3500 134 17.0 108.2 113.27 6687
40 KPD 100/32 9.6 3500* 157 13.0 70.4 74.61 6808
41 KPD 100/40 13.8 1750 164 11.0 56.0 59.33 9936
42 KPD 125/26(UNIT 9) 12.0 1750 158 22.0 144.0 138.34 6415
43 KPD 125/26(UNIT11) 12.0 3500 190 22.0 144.0 6687
44 KPD 125/32 14.0 3500 179 17.0 89.40 97.31 10025
45 KPD 125/40 15.5 1750 212 14.0 71.82 68.3
46 KPD 125/40N 15.5 1750 212 14.0 68.39 8598
47 KPD 125/45 17.0 1750 290 14.0 60.38 8540
48 KPD 150/32 18.0 1750 260 23.0 122.0 8295
49 KPD 150/32N 18.0 1750 260 23.0 119.0 134.5
50 KPD 150/40 20.0 1750 285 14.0 95.15 4078
51 KPD 150/43 21.0 1750 300 14.0 73.1 7911
52 KPD 150/52 22.0 1750 435 15.0 124.25 19122
53 KPD 200/38M 25.2 1750 550 26.0 65.25 29139
54 KPD 200/46 27.5 1750 560 26.0 109.11 19282
* Please check the impeller peripheral velocity of material doses not exceeds the allowable limit.
4.3 BEARING & LUBRICATION
Bearing Size
Driving Driving Non-Driving
Unit No. End. End.
5 SKF-7206 BECB SKF-NU305
(2 Nos./1 pair) (1 No.)
11 SKF-3311 SKF-NU311
KPD125/26 at 2900 RPM (1NO.)
(B) Bearing details for KPD pumps with semi-open impeller i.e. KPDQF.
Bearing Size
Driving Driving Non-Driving
Unit No. End. End.
4 SKF-6304 SKF-6304
(1 No.) (1 No.)
&
SKF-7304
(1 No.)
5 SKF-7206 BECB SKF-NU305
(2 Nos./ (1 No.)
1 pair)
7 SKF-7307 BECB SKF-NU307
(2 Nos./ (1 No.)
1 pair)
9 SKF-7309 BECB SKF-NU309
(2 Nos./ (1 No.)
1 pair)
NOTES:
1. Bearings of SKF make are used.
2. The bearing arrangement mentioned above are suitable for suction pressure less
than 5 kg/cm2..For applications involving suction pressure above 5 kg/cm2, please
refer to Marketing Division, HO Pune.
3. C3 clearance bearings are used.
4. Axial running clearance shall be less than 0.45 mm for all above bearing
arrangements.
5. Maximum allowable temperature of bearing shall be 800C.
6. Bearings are oil lubricated. Oil level in the bearing housing is maintained up to
the desired level with the help of constant level oiler. Constant level oiler is our
standard scope of supply.
7. In case of pumping liquids above 1800C, cooling of lubricating oil shall be
necessary. However bearing housing cooling arrangement shall be provided at an
extra cost and against specific request only.
4.3.2 Lubrication of bearings:
Bearings are oil lubricated. Following are the details of oil grade to be used.
SPEED
MANUFACTURER 1500 RPM 3000 RPM
INDIAN OIL ISO VG 68 ISO VG 68
HINDUSTAN PETROLEUM ENKLO-57 ENKLO-53
INTERNATIONAL GRADE SAE 20 SAE20
Quantity of oil:
DRIVING UNIT QUANTITY APPROX. (LITERS)
4 0.2
5 0.4
7 0.5
9 0.7
11, 11A, 11B 1.0
13 1.5
4.4 SHAFT
It is designed for the toughest service. The critical speed of the shaft is well above
the operating speed. Shaft is supported in antifriction bearings and is fully
protected from the liquid handled by the pump by means of fully confined gasket
between the impeller nut - impeller hub and shaft sleeve - impeller hub.
4.4.1 Stuffing box:
Efficient cooling of the packing/mechanical seal is achieved by formation of a
cooling chamber in the stuffing box portion ensuring thereby long life of packing/
mechanical seal. No requirement of separate cooling jacket as cooling chamber is
formed by virtue of arrangement of lantern bracket and casing cover. If stuffing
box cooling is required, please specify HOT MODELS for example KPD 50/20H.
Change over from a mechanical seal arrangement to soft packing arrangement and
vice versa is made very simple with the help of few standardised conversion parts.
Re machining of the stuffing box is not necessary in most of the mechanical seals.
Mechanical seal is supplied in cartridge construction exclusively and is to be
fitted from impeller end. The pump can be fitted with a drip pan for stuffing box
leakage (against order only).
For stuffing box packing arrangement and dimensions refer Drg. Nos. CT137-88-
002-1 and TA137-96-007-0 enclosed.
4.4.1.1 General Selection of Gland Packing and Gasket Material
Pumps are supplied with gasket and gland packing in non asbestos MOC. For
gasket Ferrolite NAM 37 or EQ and for gland packing Champion 3116 or EQ is
standard scope of supply.
NOTE: Against requirement, special gland packing and gasket material can be
supplied at extra cost.
4.4.1.2 Mechanical seals:
Whenever mechanical seal is required, anyone of the following cartridge type seal
shall be used unless specified. The seal selected and face combination of the seal
shall be compatible to the service and application of the pump.
LEAK-PROOF EPIL
70U/75U/C 80U,85U/C E11,E12SINGLE P13
DRIVING UNBALANCED UNBALANCED COIL SPRING ROTATING
UNIT SINGLE SPRING MULTI SPRING UNBALANCED MULTI
SPRING
BALANCED
4 1 1 E11D16,E12D16 P13D16
5 1.25 1.25 E11D20,E12D20 P13D20
7 1.625 1.625 E11D28,E12D28 P13D28
9 2 2 E11D34,E12D34 P13D34
11 2 2
13 2.625 2.65
Note:
Seal faces will be generally C vs Cer, C vs Tc or C vs. SiC and will vary depending
upon application.
Seals will be in SS316 material with Viton elastomers.
Seals are suitable for temperature up to 90C.
STUFFING BOX DETAILS OF KPD PUMPS
N 2
S 17
T E 50 B
C 16 B1
P.C.D. 60 A
NO. OF STUDS- 4
SIZE:- M12 FOR MECH SEAL COVER
E
UNIT NO. A B C D M N P S T U B1
P.C.D.
4 19 28 44 50 80 58.5 38.5 12 8 105 56 24
NOTES:-
ALL DIMENSIONS ARE IN mm.
STUFFING BOX DETAILS OF KPD PUMPS
P P1
N 4
E F
T D C B A G B1
P.C.D.
'V' SIZE
4 NO. OF STUDS
E
UNIT NO. A B B1 C D M N P P1 T U V F G
P.C.D.
5 24 35 30 51 65 88 62 35 16 21 112 59 M12 20 20
7 34 45 40 65 80 100 72 57 16 28 130 61 M12 28 28
9 & 11 44 55 50 75 95 120 70 56 12 26 150 53 M12 28 38
11A 44 55 50 75 95 120 69 59 12 27 150 53 M12 28 38
11B 44 55 50 75 95 120 69 59 12 29 150 69 M12 28 38
13 60 80 75 105 125 150 85 56 26 19 185 78 M16 30 55
Seal are generally suitable for liquids having pH value ranging from 6-8.For special
application like strong acids, alkalies, alcohols, ethanol, spin bath solution, double
mechanical seals, highly concentrated liquids, special confirmation need to be
taken from seal manufacturer.
1. The mechanical seal sizes are standardized. For special application these sizes
may vary.
2. The material of construction of mechanical seal depends upon liquid handled by
the pump hence these details should be finalized in consultation with Mech. seal
manufacturer.
3. Seal sizes are in inches.
4.4.2 Stuffing box details:
As a standard scope of supply, casing covers are provided suitable for stuffing box
cooling arrangement with plugged tapping for cooling inlet and cooling outlet.
4.4.2.1 Stuffing box cooling:
If the operating temperature of pump exceeds the limit T; given in the chart, it
becomes necessary to cool the stuffing box.
Construction Temp. T Remarks
Packed glands 105C Limit is subject to change as
per clients requirement.
Mechanical * 140C Limit is subject to change as
per seal manufacturers recommendations.
* For more volatile liquids, this limit may come to a lower value.
COOLING WATER REQUIREMENTS:
Clean non-corrosive fresh water is to be used as the cooling medium. Corrosion
resistant material would be selected for cooling chamber i.e. casing cover and
lantern bracket when using corrosive water for cooling purposes. Whenever cooling
medium is other than pure water, please contact Marketing Division, HO Pune.
QUANTITY OF COOLING WATER:
Cooling Quantity at Temperature
Approx. Full of Liquid (m3/hour)
Impeller Dia
in Pumps 110C 150C 200C 250C 300C
140 0.16 0.18 0.24 0.31 0.43
175 0.16 0.18 0.24 0.31 0.43
215 0.16 0.18 0.24 0.31 0.43
265 0.21 0.24 0.30 0.40 0.54
330 0.23 0.28 0.37 0.48 0.63
385/410 0.26 0.31 0.43 0.55 0.71
460/520 0.43 0.52 0.65 0.75 1.00
Other details:
Cooling water inlet temperature : 15 to 30C
Cooling water outlet temperature : Maximum 50C
Maximum permissible cooling water pressure: 4 kg/cm2
a) INTERNAL RECIRCULATION FROM PUMP DISCHARGE TO SEAL.
b) NORMALLY RECOMMENDED FOR ACIDIC APPLICATION.PUMPED LIQUID SHOULD BE CLEAR.
c) NO INSTRUMENTATION INVOLVED.
ORIFICE
PUMP SUC.
HOT LIQUID
COOLING WATER INLET COOLED LIQUID
WHEN SPECIFIED
WHEN SPECIFIED
PUMPING RING
ALONGWITH MECH.SEAL
PUMP SUC.
LIQUID WITH
SOLIDS
BACK TO
SUCTION
PUMP SUC.
a) RECIRCULATION FROM PUMP CASING THROUGH CYCLONE SEPARATOR DELIVERING CLEAN FLUID
THROUGH COOLER TO SEAL AND FLUID WITH SOLIDS BACK TO PUMP SUCTION.
b) ORIFICE INBUILT IN PIPING .HENCE NO SEPARATE ORIFICE PLATE WILL BE PROVIDED IN THE PIPING.
c) NORMALLY RECOMMENDED FOR FOR HOT,DIRTY LIQUIDS USED AS AN ALTERNATIVE TO PLAN 22 AS
DISADVANTAGE OF PLAN 22 IS CLOGGING TO STRAINER BY SOLIDS.
d) HEAT EXCHANGER & PUMPING RING FROM SEAL MANUFACTURER. REST OF THE PARTS IN KBL SCOPE.
API PLAN 11
PUMPING RING.
PUMP SUC.
a) External fluid reservoir pressurised. Thermosyphon or forced circulation (with
Pumping Ring) as required.
b) Reservoir along with required instrumentation like level gauge , pressure gauge, level
switch, pressure switch as per custmor spects. from seal manufacturer. Only piping and
reservoir support stand in KBL scope of supply. Marketing to consider extra prices for
reservoir and piping while offering.
c) Used for double tandem sels for hazardous, Dangerous, Flammble application.
Used in conjuncation with API Plan 11.
API PLAN 61
PUMP DISCH.
FLUSHING INLET
a) TAPPED CONNECTIONS FOR VENT AND DRAIN. IT IS PROVIDED IN MECH. SEAL COVER
FOR VENTING OUT LEAKAGE FROM SEAL FACES (IF IN GASEOUS FORM) OR DRAINING
OUT THE LEAKAGE FROM SEAL FACES (IF IN LIQUID FORM)
API PLAN 62
PUMP DISCH.
FLUSHING INLET
QUENCHING INLET
PUMP SUC.
a) EXTERNAL FLUID QUENCH (STEAM OR WATER ETC.)
b) QUENCHING INLET AND OUTLET PROVIDED WITH PIPING.
c) USED IN SINGLE SEALS IN CRYSTALLISING,HIGH TEMP. CLEAR LIQUIDS TO AVOID
ATMOSPHERIC AIR TO COME IN CONTACT WIH SEAL FACES.
COOLING - WATER PIPING FOR KPD PUMPS. CT 13707001-0
C C C
B
A A A
IN PLAN B IN IN
PLAN A COOLING TO BEARING HOUSING. PLAN C
COOLING TO BEARING HOUSING. WITH PARALLEL FLOW TO SEAL PLATE. COOLING TO STUFFING BOX JACKET.
C C C
B B
A A A
IN IN IN
PLAN F
PLAN D PLAN E COOLING TO STUFFING BOX JACKET AND
COOLING TO STUFFING BOX JACKET. COOLING TO STUFFING BOX JACKET AND BEARING HOUSING IN SERIES.WITH
WITH PARALLEL FLOW TO SEAL PLATE. BEARING HOUSING IN SERIES. PARALLEL FLOW TO SEAL PLATE.
COOLER
C
C C
OUT
OUT OUT
B
B A
A A B
IN
IN PLAN H IN
PLAN G COOLING TO PEDESTALS, STUFFING BOX PLAN J
COOLING TO PEDESTALS, STUFFING BOX JACKET AND BEARING HOUSING IN SERIES COOLING TO STUFFING BOX JACKET WITH
JACKET AND BEARING HOUSING IN SERIES.WITH PARALLEL FLOW TO SEAL PLATE. PARALLEL FLOW TO COOLER.
VALVE
OUT OUT
SIGHT FLOW INDICATOR,
WHEN SPECIFIED.
LIQUID DEFLECTOR
IMPELLER RING
LANTERN RING
IMPELLER NUT
PUMP CASING
BRG.HOUSING
CASING RING
SPLIT GLAND
PUMP SHAFT
IMPELLER
MOC CODE
01 012 012 684 012 110 012 012 253 012 012 012 556 253 012 012
02 012 110 684 012 110 012 012 253 110 012 012 556 253 253 012
03 012 112 684 012 112 012 012 253 112 012 012 556 251 251 012
04 110 110 684 110 110 251 232 253 110 012 012 556 253 253 251
05 112 112 684 112 112 251 232 253 112 012 012 251 251 251 251
07 012 034 684 034 034 012 012 253 034 012 012 556 253 034 034
08 035 035 684 035 035 012 012 253 035 012 012 556 253 253 012
09 012 202 684 012 202 012 012 253 012 012 012 556 253 253 012
10 202 202 684 554 559 253 202 253 253 012 012 556 253 253 253
11 012 232 684 012 232 012 012 251 251 012 012 251 251 251 012
12 202 110 684 110 110 253 202 253 253 012 012 251 251 253 253
18 202 012 684 012 110 012 012 253 012 012 012 556 253 012 012
19 215 012 684 012 110 012 012 253 012 012 012 556 253 012 012
21 012 035 684 012 035 012 012 253 035 012 012 556 253 012 012
23 012 231 684 012 559 012 012 253 253 012 012 556 253 253 012
24 231 231 253 554 559 253 231 253 253 012 012 556 253 253 253
25 012 113 684 012 113 012 012 253 113 012 012 251 251 251 012
26 113 113 253 113 113 251 232 113 113 012 012 251 251 251 251
27 012 211 684 012 211 012 012 251 251 012 012 251 251 251 251
28 211 211 253 211 211 251 232 211 251 012 012 251 251 251 251
29 235 235 253 235 235 235 235 235 235 012 012 235 235 235 235
30 237 237 253 237 237 685 237 237 237 012 012 685 685 237 237
36 220 220 253 220 220 207 220 220 220 012 012 207 207 220 220
37 221 221 253 221 221 221 221 221 221 012 012 221 221 221 221
38 223 223 253 223 223 223 223 223 223 012 012 223 223 223 223
39 224 224 253 224 224 224 224 224 224 012 012 224 224 224 224
41 012 012 253 012 110 012 012 253 012 012 012 556 253 012 012
42 012 012 251 012 110 012 012 253 012 012 012 556 253 012 012
43 012 110 253 012 110 012 012 253 110 012 012 556 253 253 012
44 012 110 251 012 110 012 012 253 110 012 012 556 253 253 012
45 012 110 684 110 110 012 012 253 110 012 012 556 253 253 012
46 012 110 253 110 110 012 012 253 110 012 012 556 253 253 012
47 110 110 253 110 110 251 232 253 110 012 012 556 253 253 251
48 110 110 251 110 110 251 232 253 110 012 012 556 253 253 251
49 112 112 253 112 112 251 232 253 112 012 012 251 251 251 251
MOC CODE PART DESCRIPTION
SHAFT SLEEVE(GLAND PACKED)
LIQUID DEFLECTOR
IMPELLER RING
LANTERN RING
IMPELLER NUT
PUMP CASING
BRG.HOUSING
CASING RING
SPLIT GLAND
PUMP SHAFT
IMPELLER
50 112 112 251 112 112 251 232 253 112 012 012 251 251 251 251
51 035 035 253 035 035 012 012 253 035 012 012 556 253 253 012
52 035 035 251 035 035 012 012 253 035 012 012 556 253 253 012
53 202 202 253 554 559 253 202 253 253 012 012 556 253 253 253
54 202 202 251 554 559 253 202 253 253 012 012 556 253 253 253
55 012 233 684 233 233 233 012 253 233 012 012 233 233 233 012
56 202 232 253 554 232 253 202 253 253 012 012 556 253 253 253
57 202 232 251 554 232 253 202 253 253 012 012 556 253 253 253
58 202 035 253 554 035 253 202 253 253 012 012 556 253 253 253
59 012 232 253 012 232 012 012 253 251 012 012 251 251 251 012
60 012 232 251 012 232 012 012 253 251 012 012 251 251 251 012
61 012 012 684 012 110 012 202 253 012 012 012 556 253 012 012
62 012 110 684 012 110 012 202 253 110 012 012 556 253 253 110
63 202 012 684 012 110 012 202 253 012 012 012 556 253 012 012
78 240 240 250 240 240 250 240 250 250 012 012 250 250 250 250
79 233 233 253 233 233 251 232 233 233 012 012 233 233 233 251
80 240 240 251 240 240 250 240 250 250 012 012 250 250 250 250
85 012 012 684 012 110 012 012 253 012 012 012 251 251 012 012
88 012 237 684 237 237 085 012 253 237 012 012 685 685 237 237
89 012 223 684 223 223 223 012 253 223 012 012 223 223 223 223
90 012 224 684 224 224 224 012 253 224 012 012 224 224 224 224
91 012 221 684 221 221 221 012 253 221 012 012 221 221 221 221
92 012 220 684 220 220 207 012 253 220 012 012 220 207 220 220
93 243 243 222 243 243 243 243 685 243 012 012 243 685 243 243
94 012 240 684 240 240 250 012 253 250 012 012 250 250 250 250
95 240 240 253 240 240 250 240 250 250 012 012 250 250 250 250
LIST OF MATERIAL FOR KPD PUMPS
MAT. CODE MATERIAL DESCRIPTION
000 STEEL
011 Cl IS 210-FG 200
012 Cl IS 210-FG 260
034 Cl IS 210 FG 260 Nl 1.5 (MIN)
035 Cl IS 210 FG 260 Nl 2 (MIN)
053 CS IS 1570 PART II - 40 C8 HOT ROLLED
110 BRONZE IS 318 GR LTB2
112 PHOSPHER BRONZE IS 28 - 1
113 SILICON BRONZE IS 1028
202 CAST STEEL ASTMA 216/216 M WCB
211 AUST. IRON IS 2749 GR AFG Nl 20 Cr3
215 SG IRON IS 1865 - SG 500/7
220 MONEL ASTMA 494 G M 35-1
221 K 5 ALLOY
222 K-MONEL (RODS&BARS) ASTMB 164 U N S
NO. 4400 (COLD WORKED & STRESS RELVD)
223 HASTELLOY-B
224 HASTELLOY-C
231 ST ST ASTMA 217/217 M - CA15
232 ST ST ASTMA 351/351 M - CF8M
233 ST ST ASTMA 351/351 M - CF8C
235 ST ST GR CF6M
237 ST ST ASTMA 743/743 M - CN7M
240 ST ST ASTMA 743/743 M - CF8
243 ST ST ASTMA 743/743 M CN7MS
246 ST ST ASTMA 351/351 M CF3
247 ST ST ASTMA 351/351 M GR CF3 M
250 ST ST ASTMA-276 TYPE 304 ANNEALED
251 ST ST ASTMA-276 TYPE 316
253 ST ST ASTMA-276 TYPE 410 ANNEALED
289 ST ST ASTMA-276 TYPE 304 L ANNEALED
554 ST ST ASTMA 217/217 M-CA15 340 BHN (MIN)
556 ST ST ASTMA 276-410 300 BHN (MIN)
559 ST ST ASTMA-276 TYPE-410 (250-280 BHN)
584 ALLOY STEEL ASTMA 322 - 4140 ANNEALED
999 UN-USUAL MATERIAL
684 ASTMA 322-4140 (ANLD) EN19
685 ASTMB 473 UNS 8020 (ALLOY 20BAR)
6.3 Reserve power margin:
In order to avoid continuous overloading of the electric motor, the rated power
absorbed by the pump in kW should exceed the calculated power by the following
percentage.
Required Power in kW Power Margin
Upto 1.4 kW 30%
1.4 to 3.7 kW 25%
3.7 to 7.4 kW 20%
7.5 to 18.5 kW 15%
Over 18.5 kW 10%
6.4 MOMENT OF INERTIA
Moment of Inertia of Complete Rotor Assembly
Dynamic Moment of Dynamic Moment of
Inertia Inertia GD2
Kgm-Sec2 Kg m2
Sr. Pump Type Cl Br/St.St./ Cl Br/St. St./
No. Sp. Mat. Sp. Mat.
1. KPD 20/13 QF 0.0000433 0.000051 0.00177 0.002
2. KPD 20/16 QF 0.0001126 0.000127 0.00442 0.005
3. KPD 20/20 QF 0.000270 0.00031 0.01061 0.012
4. KPD 25/16 QF 0.00058 0.00067 0.023 0.026
5. KPD 25/20 QF 0.000280 0.00032 0.01080 0.013
6. KPD 25/26 0.0047 0.00537 0.185 0.210
7. KPD 25/26A 0.0047 0.00537 0.185 0.210
8. KPD 32/13 0.000315 0.00036 0.01236 0.014
9. KPD 32/16 0.00084 0.00096 0.033 0.038
10. KPD 3216A 0.00084 0.00096 0.033 0.038
11. KPD 32/20 0.00199 0.00227 0.078 0.089
12. KPD 32/20A 0.00199 0.00227 0.078 0.089
13. KPD 32/26 0.0047 0.00537 0.185 0.21
14. KPD 40/13 0.00042 0.00048 0.0184 0.0187
15. KPD 40/16 0.00084 0.00096 0.033 0.038
16. KPD 40/20 0.00199 0.00227 0.078 0.089
17. KPD 40/20A 0.00199 0.00227 0.078 0.089
18. KPD 40/26 0.005 0.0057 0.197 0.224
19. KPD 40/32 0.011 0.0125 0.432 0.492
20. KPD 50/13 0.00053 0.0006 0.0206 0.0236
21. KPD 50/16 0.001 0.0012 0.041 0.047
22. KPD 50/16A 0.001 0.0012 0.041 0.047
23. KPD 50/20 0.0021 0.0024 0.082 0.094
24. KPD 50/26 0.0059 0.0069 0.23 0.26
25. KPD 50/32 0.011 0.0125 0.432 0.492
26. KPD 65/13 0.00074 0.00084 0.029 0.033
27. KPD 65/16 0.00126 0.0014 0.0494 0.055
28. KPD 65/20 0.0028 0.0032 0.111 0.126
29. KPD 65/26 0.0067 0.0076 0.263 0.30
30. KPD 65/26N 0.0067 0.0076 0.263 0.30
31. KPD 65/32 0.0132 0.0150 0.52 0.59
Moment of Inertia of Complete Rotor Assembly
Dynamic Moment of Dynamic Moment of
Inertia Inertia GD2
Kgm-Sec2 Kg m2
Sr. Pump Type Cl Br/St.St./ Cl Br/St. St./
No. Sp. Mat. Sp. Mat.
32. KPD 65/43 0.0145 0.0175 0.65 0.70
27. KPD 80/16 0.0016 0.0018 0.062 0.07
28. KPD 80/20 0.0032 0.0036 0.124 0.14
29. KPD 80/26 0.007 0.008 0.276 0.31
30. KPD 80/32 0.0126 0.0143 0.494 0.50
31. KPD 80/40 0.0319 0.0362 1.252 1.424
32. KPD 80/40N 0.0319 0.0362 1.252 1.424
32. KPD 100/20 0.0039 0.0044 0.152 0.175
33. KPD 100/26 0.0085 0.0097 0.334 0.38
34. KPD 100/32 0.0174 0.0198 0.684 0.777
35. KPD 100/40 0.0425 0.04835 1.668 1.897
36. KPD 125/26 0.0085 0.0097 0.334 0.38
36. KPD 125/26 0.009 0.0102 0.353 0.402
37. KPD 125/32 0.0190 0.0216 0.740 0.848
38. KPD 125/40 0.0488 0.0555 1.916 2.178
38. KPD 125/40N 0.0488 0.0555 1.916 2.178
39. KPD 125/45 0.0500 0.0626 2.050 2.215
40. KPD 150/32 0.0205 0.0234 0.805 0.918
40. KPD 150/32N 0.0205 0.0234 0.805 0.918
41. KPD 150/40 0.0488 0.0555 1.916 2.178
42. KPD 150/43 0.0515 0.0625 2.050 2.105
43. KPD 150/52 0.0558 0.0595 2.150 2.260
44. KPD 200/38M 0.0514 0.0560 2.019 2.200
45. KPD 200/46 0.0535 0.0564 2.100 2.215
6.4.1 PERFORMANCE CORRECTION TABLE
Following guidelines are to be followed while quoting the performance of KPD/
KPDQF pumps on the basis of IM curves.
1. For following sizes of KPD pumps, corrections for efficiency as given below
should be applied in case of pumps with special material of constructions.
32/13, 40/13, 50/32, 65/26, 65/26N, 65/32, 80/16, 80/32, 100/20, 100/40 and
125/26 and all KPD-QF models.
2. Following efficiency corrections should be applied in case quoted performance is
guaranteed as per API: 610. These corrections are over and above other
corrections applicable as the case may be.
No correction if efficiency is < 30%.
Reduction by 1.0 point if efficiency is 31% to 50%.
Reduction by 1.5 points if efficiency is 51% to 80%.
Reduction by 2.0 points if efficiency is above 81%.
3. NPSH(R) shall be quoted by adding 0.5 m to the specified NPSH(R) on the
performance (IM) curve. This correction shall be applicable for all the material of
constructions.
Material Combination Reduction Reduction
Sr. in eff. at BEP in eff. at
No. Casing Impeller and left of BEP. right of BEP.
1. Cast Iron, Nickel St. Steel, 5% of the
Cast Iron, Bronze Alloy Steel, efficiency on
Ph. Bronze Cast Steel IM curve 3 points
SG Iron subject to
maximum of
3 points.
2. St. Steel, St. Steel, 7% of the
Alloy Steel, Alloy Steel, efficiency on
Cast Steel Cast Steel IM curve 5 points
SG Iron SG Iron subject to
maximum of
5 points.
6.5 Hydraulic performance
1. Performance as per curves shall be applicable for the liquids satisfying following
conditions.
a. Viscosity not greater than 2 centistokes.
b. Consistency of liquid not greater than 2%.
c. Specific gravity equal to 1.
d. Total solid contents not greater than 3000 ppm.
2. Performance testing can be offered as per any of the following standards.
a. IS: 5120, 1520, and 9137
b. ISO: 3555 Class-B.
c. API: 610
d. ISO 9906
3. Pumps can be offered for NPSH testing on closed circuit at extra cost.
4. Performance curves (IM) indicate NPSH requirements of pumps on the basis of a
3% drop in total head.
NOTES:
1. Above sizes also applicable for QP series pumps.
2. Maximum solid content handled must be below 2% by volume and 5% by
volume for KPD and KPDQF pumps, respectively.
6.6 Working pressure temperature data:
As per chart No. CT137039 1.
6.7 Maximum permissible velocities of impeller:
As per chart No. CT137005 1.
6.8 SPECIFIC SPEED FOR KPD & KPDQF PUMPS
3.65 N X Q
Specific speed (metric) = N s =
H 3/4
Where, N = Speed in rpm.
Q = Capacity in m3/Sec.
H = Head in meter.
6.9 Flushing and sealing piping:
As per chart No. CT137062 1, Page 1/2 and 2/2.
6.10 Allowable forces and moments on pump flanges:
As per chart No. CT137079 2, and Page No. 48
6.11 Temperature thermometer arrangement:
As per chart No. CT137060 0.
6.12 Flushing and sealing piping as per plan 11 of API 610 :
As per chart No. CT13785001 0.
6.13 DATA ON KPD-J PUMPS
6.13.1 APPLICATIONS
KPD-J pumps are designed for the applications wherein the liquids handled have a
property to crystallize at room temperature. Performance range covered is the
same as horizontal KPD pumps.
6.13.2 CONSTRUCTIONAL FEATURES
6.13.2.1 Pump casing:
Casing is having a jacketed portion to cover the entire volute portion except a small
portion near feet. Stream or hot water is required to be circulated through jacketed
portion to heat up the volute portion.
6.13.2.2 Casing cover:
Casing cover is having a jacketed portion to cover the stuffing box portion and
back portion of the impeller. Steam or hot water is required to be circulated
through jacketed portion to heat up the stuffing box and volute portion at the back
of impeller.
6.13.2.3 Split gland:
Split gland is provided.
6.13.2.4 Connection at suction and delivery nozzle:
Suction and delivery flanges of pump casing having studded construction instead
of drilled through holes.
6.13.2.5 Rest of construction is same as standard KPD pumps.
6.13.3 MATERIALS OF CONSTRUCTIONS
Jacketed casings are formed by welding the jackets to the pump casing and casing
cover and hence pump casing should be in a material having good weld ability.
KPD-J pumps can be offered in following materials of constructions
Code 10, 18, 24, 29, 72
KPD PUMPS - SEALING AND FLUSHING ARRANGEMENTS FOR GLAND PACKED /
MECHANICAL SEAL PUMP CT 137-062-1
NOTE :-
a) If liquid is to be used for sealing , its pressure should be P where P> Atmospheric pressure.
b) If liquid is to be used for flushing , its pressure should be P1 where P1 = Suction Pressure
kg/cm + 1/3 of Discharge Pressure in kg/cm + 1 kg/cm.
ALLOWABLE FORCES AND ALLOWABLE MOMENTS ON PUMP FLANGES OF KPD PUMPS
NOTE :
PUMP TYPE ALLOWABLE FORCES (Kp) ALLOWABLE MOMENTS (mkp)
Px Py Pz Mx My Mz
20/13QF
2016QF
20/20QF
25/16QF,25/20QF 85 105 70 55 40 30
32/13
32/16,32/16A
32/20,32/20A
32/26,25/26A
40/13
40/16
40/20,40/20A
40/26 100 130 85 70 40 35
40/32
50/13,50/16,50/16A
50/20
50/26
50/32
65/16,65/13
65/20 130 160 100 75 50 40
65/26,65/26N
65/32,65/43
80/16
80/20
80/26 200 260 170 110 70 50
80/32
80/40,80/40N
100/20
100/26 255 325 210 135 90 70
100/32
100/40
125/26,125/26(UN.11)
125/32
125/40,125/40N 320 400 260 155 105 80
125/45
150/32N,150/32
150/40,150/43 420 500 320 200 145 100
150/52
200/38M
200/46 215 540 430 330 165 165
1) Kp Force in Kilogram.
2) mKp Moment in Metre Kilogram.
3) Above Moments & Forces are applicable for Cast Iron as well as Cast Steel,
Stainless Steel,Bronze & Alloy Steel Pump Casings.
6.13.4 HYDROSTATIC TEST PRESSURE OF JACKETTED PORTIONS
Maximum test pressure -12 Kg/cm2.
6.13.5 MAXIMUM PRESSURE OF HEATING MEDIUM
Maximum pressure - 8 Kg/cm2.
Other technical details are same as standard KPD pumps.
6.13.6 CROSS SECTIONAL DRAWING
Same as per KPD pumps.
6.13.7 OUTLINE DRAWING
Same as per KPD pumps.
6.14 DATA ON KPD-T PUMPS
6.14.1 APPLICATIONS
KPD-T pumps are designed for handling Thermic fluids (temperature 200C and
above) such as hot oil, Hytherm, fatty acid, etc. Performance range is same as
that of KPD pumps.
6.14.2 CONSTRUCTIONAL FEATURES
i. Pump in all Cast Steel construction i.e. MOC code 10.
ii. Pump with leakproof make grafoil packing rings.
iii. Pump without lantern ring i.e. with 7 Nos. packing rings.
iv. Pump with centerline mounted delivery casing, stuffing box cooling and
bearing cooling arrangement.
v. Pump in solid gland in cast steel material.
vi. Pump with special close cleaner stuffing box bush.
REST TECHNICAL DETAILS ARE AS PER KPD PUMPS.
61
CT18905001-0
591.2 582.1 229 248 220 105 590.4
630
590.3
600.3
603.2
602.5
574
602.3
582.5
600.3
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8.1 LIST OF COMPONENTS
PART CODE DESCRIPTION OF PART
1050001 PUMP CASING FOOT MOUNTED
1060001 PUMP CASING CENTRE-LINE MOUNTED
1510001 ENCLOSED IMPELLER
1800101 PUMP SHAFT (WITH DEED GROOVE BRG. ARRG.)
1800201 PUMP SHAFT (WITH REINFORCED BRG. ARRG.)
1900001 CASING WEAR RING, SUCTION SIDE
1910001 CASING WEAR RING, DELIVERY SIDE
1920001 IMPELLER RING, SUCTION SIDE
1930001 IMPELLER RING, DELIVERY SIDE
2200001 CASING COVER
2260001 DRIP PAN
1280001 DIFFUSER
2270001 LANTERN RING IN TWO HALVES
2290001 SPLIT GLAND
2310001 MECHANICAL SEAL COVER
2360001 DEFLECTOR FOR GLAND PACKING
ARRANGEMENT
2370001 DEFLECTOR GUARD
2400001 BEARING HOUSING (STANDARD)
2480001 LANTERN BRACKET
2510001 SUPPORT FOOT
2630001 ANGULAR CONTACT BALL BRG., DRIVING SIDE
2640001 CYLINDRICAL ROLLER BRG., PUMP SIDE
2700001 BEARING COVER, DRIVING COVER
3110001 SHAFT SLEEVE FOR GLAND PACKING
ARRANGEMENT
3150001 SHAFT SLEEVE FOR MECHANICAL SEAL ARRG.
3300001 IMPELLER NUT
3500001 STUFFING BOX BUSH
4300001 STUFFING BOX PACKING 5 RINGS
4430001 CONSTANT LEVEL OILER
6820001 GASKET FOR IMPELLER NUT
5150001 GASKET FOR SHAFT SLEEVE
5140001 GASKET FOR BEARING COVER, DRIVING SIDE
5110001 GASKET FOR CASING COVER
5230101 O RING FOR BEARING HOUSING
5250101 O RING FOR CASING COVER
5250201 O RING FOR LANTERN BRACKET
NOTE : For the following cross sectional drawing and List of Components please
refer to Sales Head Office
* Parts not applicable for pump with semi-open impeller.
64
PARTCODE DESCRIPTION OF PART
1510001 ENCLOSED IMPELLER
1530001 SEMI OPEN IMPELLER
1800101 PUMP SHAFT (DEEP GROOVE BALL BRG. ARRG.)
1800201 PUMP SHAFT (REINFORCED BEARING ARRG.)
1900001 CASING WEAR RING, SUCTION SIDE
1910001 CASING WEAR RING, DELIVERY SIDE
1920001 IMPELLER RING, SUCTION SIDE
1930001 IMPELLER RING, DELIVERY SIDE
2270001 LANTERN RING IN TWO HALVES
230001 MECHANICAL SEAL
2600101 BALL BEARING, DRIVING END
2600201 BALL BEARING, PUMP SIDE
2630001 ANGULAR CONTACT BEARING, DRIVING END
2640001 CYLINDRICAL ROLLER BEARING PUMP SIDE
3110001 SHAFT SLEEVE FOR GLAND PACKING ARRG.
3150001 SHAFT SLEEVE FOR MECHANICAL SEAL ARRG.
3200001 IMPELLER AND SHAFT SLEEVE KEY
3300001 IMPELLER NUT
3500001 STUFFING BOX BUSH
3600101 TROTTLING BUSH FOR DOUBLE MECH. SEAL
4030001 RUBBER STSR. FOR STD. LOVE JOY COUPLING
4300001 STUFFING BOX PACKING - 5 RINGS
5000101 OIL SEAL-DRIVING END
5000201 OIL SEAL-PUMP SIDE
6820001 GASKET FOR IMPELLER NUT
5150001 GASKET FOR SHAFT SLEEVE
5140001 GASKET FOR BEARING COVER DRIVING END
5110001 GASKET FOR CASING COVER
6850001 GASKET FOR COVER (FOR BRG. HSG. COOL
ARRG.)
5160001 GASKET BETWEEN MECH. SEAL COVER/HOLDING
PLATE FOR MECH. SEAL & STUFFING BOX HSG.
5130001 GASKET FOR COMPANION FLANGE/SLIP ON
FLANGE-SUCTION SIDE
5130101 GASKET FOR COMPANION FLANGE/SLIP ON
FLANGE-DELIVERY SIDE
5250101 O RING FOR CASING COVER
5250201 O RING FOR LANTERN BRACKET
65
PART CODE DESCRIPTION OF PART
5250301 ORING FOR BEARING HOUSING
6010001 PLUG FOR PUMP CASING DRAIN
6020101 PLUG FOR SEALING CONNECTION TAPPING ON
PUMP CASING
6500101 GRUB SCREW FOR CASING WEAR RING SUC. SIDE
6500201 GRUB SCREW FOR CASING WEAR RING DEL. SIDE
6630101 GRUB SCREW FOR IMPELLER RING-SUC SIDE
6630201 GRUB SCREW FOR IMPELLER RING-DEL SIDE
5170101 GASKET FOR COLLAR.PLUG FOR PUMP CAS.DRAIN
5170201 GASKET FOR COLLAR.PLUG FOR SEALING CONN.
6890101 GASKET FOR COLLAR.PLUG FOR PRESS.GAUGE CONN.
6890201 GASKET FOR COLLAR.PLUG FOR SUCTION GAUGE
CONNECTION
5170301 GASKET FOR COLLAR.PLUG FOR SEALING OUTLET
5170401 GASKET COLLARED PLUG FOR QUENCHING INLET
CONNECTION
5170501 GASKET FOR COLLARED PLUG FOR QUENCHING
OUTLET CONNECTION
5180001 GASKET FOR ADAPTOR FOR SEALING CONN.
4600001 WEAR PLATE FOR SEMI-OPEN IMPELLER
6840001 GASKET FOR LOCK NUT OF WEAR PLATE
5220101 ORING FOR WEAR PLATE DEL. SIDE
5220201 ORING FOR WEAR PLATE SUC. SIDE
4600001 WEAR PLATE FOR SEMI-OPEN IMPELLER
6840001 GASKET FOR LOCK NUT WEAR PLATE
5220101 ORING FOR WEAR PLATE DEL.SIDE
5220201 ORING FOR WEAR PLATE SUC. SIDE
4020001 RUBBER BLOCK FOR SPACER TYPE COUPLING
1) Drg. No. TL 137-001-11 Sheet 1/2 & 2/2 Foot mounted pumps.
2) Drg. No. TL 137-005-14 Sheet 1/2 & 2/2 Centreline mounted pumps.
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