:

2 ................. ...............................................................................................................
3 ................... ..................................................................................................................
4 ............ .....................................................................................................
6 .................... ................................................................
8 .............................. ...........................................................................
10 ..................................... .....................................................................
12 ............................... ..... .....................................................................
12 ................................... ...............................
17 .................................. ...........................................
20 ............... ...................................................
22 ..
27 .................... ................................................................ .....
28 ................. .................... ...................................................................
29 Alignment ................................... .............
35 .......................... ............ ......................................................
36 ....................... ................... ..............................................
39 ....................................Face & Round
47 ....................... Two Face & Round
50 .........................Face-Face Distance
53 ......................... .......................................... Reverse
59 ..... .....................................................................
62 .................... ... ............................................................Alignment
65 ................................................................................................
66 Alignment ................................................................
67 ...........................................................................
69 ........................................... Optalign
71 .........................................................................................



. Alignment




.
Alignment
Alignment

...
.

... .




Alignment
.

.



.

.


, , ,
.
.


.

.

) (
.
)
(



.



) (

Misslignment .
) (
) ( .
Angularity Offset
) (.


:
-1 .
-2
....
-3
-4 Spacer

.
)
( ,
.
Jack Bolt
.
)
... (
)
(...



Misslignment .

 :
-1
-2
-3
-4
-5
-6
-7
.


)
) (
. )
(

.

Felexibility
)
(.

.


)(
) (

)
(.
3000R.P.M
) (
)(

. Offset

.

Internal
Clearance
.


) (
Back Lush
.

Alignment
.
.

.

)
( .

)
Steam (
.




.



.
,
Base Plate


.

Foundation


) (....
.

Anchor Bolt .


) ( Anchor
Bolt .

.
Base plate
)
(


.
)
(

.



) (
Ancher
Bolt
.
Grouting


) (

Base Plate
) .
Epoxy Grout Cement Based
Grout .
Epoxy Grout

.
.

 :
-1 .
-2 )
(.
-3 .
-4 .
-5 ..
-6 Curing .
Epoxy Grout
-1 .
-2 .
-3 .
-4 ) ( .
-5 , .
)Cement Base Grout
(

.
Cement Based Grout
-1 .
-2 .
-3 ) (.
-4 .
Cement Based Grout
-1 .
-2 ) (.
-3 .
-5 Base
Plate

) (
.



)
(

Distortion .
-1 Center Line


-2
.
-3
.
:
-2 Curing .
-3 .
-4 Bracing)
( .
-5 )(
.
Pipe wave .
-6
-7 Expansion Joint
.
-8
0.002
.
-9 )
(
.


.
-1 Rod Hanger
-2 Spring& Support Hanger
Rod Hanger
)
, (
)
(. Supporting
Hanger
) ( ..

Spring& Support Hanger

) ,
( ) (
.


..

 Data Sheet

. .



Set
.
.
)
.
-1 Hot Set
- 2 Cold Set
.
Hot Set
Spring Hang
)
(. , )
Data Sheet (
)
( (
. )
(
Gasket) Data Sheet (
)
( Hanger
) ( .
Cold Set

). (
) Data Sheet (
)
) ( )
( ) ( Hanger
) ( )
( .
Cold Set ) (

 Hot Test

.
.
Spring Hanger Data sheet
)
( .


.



, ...
: :







) ( . )
(
) Jack Bolt (
) ( ) . (Offset
:
-1
-2 .
-3 ) (.
-4

) Jack Bolt (
.

Gear Coupling )
( .


.
) (

. .
.

Dial Gage
..

.






.


.

.


.
.

 Plunger
)
( .
.
.
) (
.


.


:
-1
-2
-3 ) (....
-4
-5
-6


Alignment
.
.
a
A .

.
) B (MB R ) MA
(MB )a ( MA :
MA=R-a

 A B 180 A R+a .
) (12 R-a
) (6 R+a)
( 2a

.
.


...
:
-1 Face & Round
-2 Two Face & Round
-3 Face Face Distance
-4 Reverse

Stationary Machine
)M.T.B.M(Machine To Be Moved .
.

 Face & Round

Face Round
) (12 180

Face. ) (
)Angularity ( Round




.

Face & Round

)
( .
) (Spacer
.
Reverse
.
) ( Reverse.

 Face & Round

) (
.

Face
.Face Round

.
Reverse .
Reverse .
Two Face & Round

) (
Face 180 .

. Face 180

Face 180
Face ) ( Face
) +10-10

-10 Face&Round

 Face
.
Face Face Distance
Spool
) ( .
.

Face Face Distance

-1 ) (
-2 Spool .
Face- Face Distance
-1 Spool .
-2 .
-3 .
-4
.
-5 Spool .

 Reverse

.
Round
12 6 )
( 180
912 )
36 (.

.
.
Reverse
-1

) (.
-2 .
-3 .

Hot Align .
-4 .

 -5 Angularity
.
- 6 Bracket Sagment
.
Reverse
-1 .
(. )
-2
.
-3
Face & Round .
-4
.

.


Prealignment ,
:
-1 .

-2 Base plate .
-
-

- )

(.
-


-3 :
- -
) (
-
) (


0.003 .
-
Cooling Lube Oil Seal Oil
.
-
Base Plate .
-4 )
Jack Bolt ( .
-5
.

 -6
-7 :
-
-
- ) (
-
-
-
- .
-8
.
-9 , ) (
(
-10 )
Jack Bolt(
......
Prealignment

.
-1
-2 Braket Segment
-3
-4 Soft Foot
-5
.



.
-1 ) (.
-2 ) (

 -3 ) (
-4
.

, 12
36 9
3 9
6 ) (

.

Braket Segment
) (

6
) 12
( Sagment
.

.Alignment .


) (6
12 )
(
) 12 (6 ) 3 (9

) Reverse
(. .
Face .

) (
.
,

.

Mandrel )
(.

Mandrel
12
Mandrel 180
6
.

 : a b 6 12
180 a 12
b (6 )=+0.120 a(12) = +0.12 0 b 6
. 0.010
) (
) a(12 +0.120-0.010=0.110 )b(6
+0.120+0.010=+0.130 .


Round Face
.
) (12
369 . )
( ) 1500 0.004
0.002 ( (
True
.
Soft Foot
) (
Base Plate ) (
Soft Foot
.

......

.

Soft Foot
Padstall Base plate
:
) Parallel Soft Foot-1
(

)Angular Soft -2 pad Stall


(
) Twist Soft Foot-3
(
)Induced Soft Foot-4 (
Induced Soft Foot
Deformation .
Soft Foot :
-1
.
-2 Base Plate Pad Stall , , ,
, , .....
-3 .
-4
-5
-6
-7 ) ........
-5
.
Soft Foot
-1 Deformation .
-2 .
-3 Center Line ) (
.
-4 Air Gap ) (
.
-5 Alignment
.

 Soft Foot
-
-
-
Soft Foot
..
Soft Foot
) (
) (



.
Soft Foot

Pad Stall Base Plate
) (
.
Soft Foot
Soft Foot
Base plate Pad stall

.
Soft Foot
0.002 -0.003 .


Sleeve Bearing
) (
Alignment
.


) ( .


. ) (
Base
Plate )( Pad Stall .


Jack Bolt
)
Jack Bolt (
)
( .
)
3 (9 Alignment
) (

Alignment , .



. ) (
.



.
) x ( y .
-1
-2

 ) (x

) ( ) (
Face & Round
. y
x .

)x( )
( x
) Reverse
.


.

)( )( )x(
.

Round . Face
Face
Face
) 12 (6 ) 3 (6
12
180 6- 0.020
0.020 ) (
.

 Round

Round Round .
.

) (
)( ) (
) (
12 180
6 -0.020
) (
0.020
2 0.010 ) (

) (.

) (
) ( .
6 180
12 + 0.020 )

 0.020
( 2 0.010 )(

. Reverse
Face-Round .
12) 6 3 (9
) 12
6 ( 6
.
) (
.

 Face & Round

.
: 12
180 6 R=-0.020 F=-0.020 .
)(F 6
)
8(
)( .

F
=) Tan D D
(
IB OB .
)
) (o

 R
. 2 )
0.010 ( .
:
F
Tan = D
:
IB
Tan = B + C
:
OB
Tan = A + B + C

F IB B+C
Tan = D = B ) IB = F *( D )(1
F OB A+ B+C
Tan = D = A + B (* OB = F D ) (2

)o (
IB OB
IB
OB .

)
R
x 2( .
) (1) (2 )
( IB OB
R
2
) ( .

 ) )(1
R
) (2 ) 2 (
.
:
B+C R
IB=( )F( D )( ) 2 )(3
A+ B+C R
(OB (=( ) F D )( ) 2 )(4

) (Face
R
x) 2 :

.
) (3 ) (4
) (
:
:

)( 5) (6 .

.

 B R
IB=( )F( D )( ) 2 )(5
A+ B R
OB (=( ) F( D )( ) 2 )(6

:
Face

.

:
.
D :
Face ) ( .
: )
( 12 180
6 R=+0.030 , F= +0.020 A=100Cm

 B=40Cm C=20Cm D=20Cm )
(

) (7 .
) (
) (
R
R
2 )
(
F )R ( :

B+C R 40 + 20 0.030
IB = +F ( D )- 2 = +0.020 ( 20 )- 2

A+ B+C R 100 + 40 + 20 0.030

(OB = +F D () - 2 = +0.020 20 )- 2

IB = +0.060 -0.0 15 = +0.045

OB=+0.160-0.015=+0.145

0.045 0.145
) ( .
:
: ) (
) (, D ,C ,B ,A
.
:
.

.
A
: F* D

100
. 0.020 * 20 0.100
.
: 12
6 R=-0.040 , F= +0.030 Cm,
B=40Cm ,A=100 D=20Cm, C=10Cm
) 0.010 Round
(.

 0.010 Round
R= (-0.040+0.010)= -0.030 .
.
.

B+C R 40 + 10 0.030
IB = - F ( D )+ 2 = -0.030*( 20 )+ 2
A+ B+C R 100 + 40 + 10 0.030
(OB= -F D (*)+ 2 = -0.030 20 )+ 2

IB = -0.075+0.010=-0.065

OB= -0.225+0.010 = -0.215

0.065 0.215
, .

 Two Face& Round
Face & Round
)(
Face) . Face
(

)
(
Two Face & Round.
180 Face
Round .
.

Face Face
.
:
: F1 R
12 6 F6= -0.030 R= -0.030 F2
6 12 F12= -0.040
D.=20Cm C=20Cm , B=40Cm ,A=100Cm
.
: ) 12 (6
)(Face )
(12 ) (6
Face
:
F12 F6
= F12 2 Face 12 :
:
) 0.040 (0.030
= F12 2 =-0.005

 Face) (-0.005
0.030
0.005 .
Face 6 :
) 0.030 (0.040
=F6 2 = +0.005
6 .
R=-0.030
.
) ( .
B+C R 40 + 20 0.030
IB =+F( D ) + 2 = +0.050*( 20 ) + 2
A+ B+C R 100 + 40 + 20 0.030
(OB = +F D (*) + 2 + = +0.005 20 )+ 2
:

IB=+0.015 +0.015=+0.030

OB=+0.040 +0.015= +0.055

0.030 0.055
)( .

 FACE- FACE DISTANCE
)
Spool (
Face & Round
Face Round

.


.
:
:
Offset
)
( .
:
)
(

.
.
:
.
:
: 12 6
.


..
:

:

:

40 + 10 0.030
IB =0.010*( 20 ) - 2 = +0.025-0.015=+0.010
80 + 40 + 10 0.030
(*OB=0.010 20 )- 2 = +0.065-0.015=+0.050

Spool
:

40 + 10 + 300 0.060
(*IB=+0.005 20 )- 2 = +0.0 875 -0.030= +0.0575
80 + 40 + 10 + 300 0.060
(*OB=+0.005 20 )- 2 =0.1075-0.030= +0.0775

IB=+0.10+0.057=0.067

OB=+0.050+0.077=0.127

:

.
:

40 + 10 0.030
IB = +0.010 * ( 20 ) - 2 = +0.025 0.015 = +0.010
80 + 40 + 10 0.030
( * OB=+0.010 20 ) - 2 = +0.065 0.015 = +0.050

40 + 10 0.060
IB = +0.005 * ( 20 ) + 2 = +0.0125+ 0.015 = +0.0425
60 + 40 + 10 0.060
( * OB = +0.005 20 ) + 2 = +0.0275 + 0.030 = +0.0575

:
Flexible

Segment
.
Alignment
.
Face& Round
.

 REVERSE
Reverse Round


.

180 ) 12 6

.
) (a/2

) (b/2
) (

.
:

 a b
ab
2 2

= Tan C = 2C
:

'IB
Tan = B + C
' OB
Tan = A + B + C
:

a b B+C
) IB = 2 *( C )(1
a b A+ B+C
( * OB = 2 C ) )(2
) O
b
2 (
Angular Misalignment )
b/2
(.
Reverse :
ab B+C b
IB = ( 2 ) *( C ) 2 )(3
a b A+ B+C b
(* ) OB= ( 2 C ) 2 )(4
OB, IB ) ab
12 63 9 ( Face & Round

.

 .
: Reverse
B= 40Cm A= 80Cm C=20Cm .

6 12 a=0.040

) ( a/2 0.020

) b/2 ( -0.020

) (
0.020 )(
.

.

a b B+C b
IB = + ( 2 ) *( C ) + 2
a b A+ B+C b
( * ) OB= + ( 2 C )+ 2
:

)0.020(0.040 40 + 20 0.040
( )
( IB= + 2 ) * 20 + 2 =+0.030+0.010=+0.040
0.020 (0.040) 80 + 40 + 20 0.040
( OB = + 2 () 2 ) + 2 =+ 0.070+ 0.010 =+ 0.080

-
.

) (
+
O
)

 (O
b
) ( 2
b
) ( 2
) (.
:
: )
( ) ( IB
OB
.
: ) (C Reverse
) ( .
:
) ( 12 6
) ( a6 6 12
) (b12 ) (4) (3 )
( ) (
IB
.


) ( 12 ) (6 .
Reverse
.
)(O
) (P .

 .
ab B b
IB = ( 2 ) C 2
a b A+ B b
OB =( z ) ( C ) 2

.
:

ab B a
IB=+ ( 2 ) C + 2
ab A+ B a
OB = + ( 2 ) ( C )+ 2
:

) 0.040 (0.020 40 0.040

IB= + 2 * 20 + 2
) 0.040 (0.020 80 + 40 0.040
OB= + 2 * 20 + 2

IB= + 0.010 * 2 + 0.020 = +0.040

OB= +0.010 * 6 + 0.020 = + 0.080

.
:
:
ab A
2 * C

 ) (


.
:
:

) 0.040 (0.020 80
2 * 20 = 0.040

0.040
Angularity .

Reverse

)
(..

) (
.
) (

. ) X(
.
)
(



.
.

 :
:

) (
6 12 ) ( a12
12
6 ) ( b6 )
(

.
: )
(


.
:

: Reverse
.

a(12)=+0.020 b(6)=+0.010

F=34Cm E=70Cm C=50Cm B=36Cm A=50Cm

:
-1
-2

0.010
)
0.005





0.014 0.019 0.014
0.019
0.002 0.006
.

 Alignment


) (
.

) (

)
( )
(


.
.
.
: Reverse
:
a(12)=+0.030 b(6)= +0.020

A=50Cm B=36Cm C=20Cm E=64Cm E=40Cm

.
.
.
: 0.023
0.035
.
: 0.004 0.014
.
:
) (
0.004
0.007 .


) (
.
.

.

.





checker
. Alignment
... .

.


)
( .
Metastream
Single
Parallel Misalignment
Double 0.008

.

 Metastream Coupling Single Double
.

 Gear Coupling
Flexibility

 T

High Tension
Parallel Misaligment
.



Flexibility

Hot Align
Alignment .




.

.
Alignment
-1 .
-2 )(Soft foot .
-3
.
-4 )(Base Plate) (.
-5 .
-6 .
-7 Lubrication .
-8 .
-9


.
.
90
Center Mount


) (.
.
-1
.
-2 )
Center Mount 10

 ) 80-90 (
) ( .
-3

.
-4 ) (
Proximity Probe .
Hot Align -5


.
-6
.
-7 Permalign
.





.


Alarm Shut Down .

 Permalign .

Optalign


0.01 .
Sag


.
:
) (
-2

.
-3
.
-4 .
-5 .


) (12


)36 (9

.

12 3 6 9

) 8 ( 0.001 .

-1
-2
-3
-4
-5
-6 ) (.

 :
-1
-2 ) (
-3 ) 12 (
-4 12 ) (
3 6 9
-5
-6
-7
-8 Move
Pully Alignment



.
.

 Misalignment



.
.

.
:
-1 Parallel Misalignment
Offset .
-2 Angular Misalignment
Angularity .
-3 .

.
:

 Misalignment
Angular Misalignment ) (

Flexibility
.

,
) (

........... .
) (

)(
) ( Angulariy
Offset
.
Flexibility
,)(
)
(
.

.
:

 Misalignment FFT
-1 1 R.P.M
.
-2
.
-3 .
-4 ) ( .
-5 ) ( .
Misalignment
.
Angular Misalignment

) ( 180
.
.

Parallel Misalignment

180
.
)
(.............. .


Driven ,Driver
) Discouple
( )Driver (

.
.
Misaligned Bearing

.............

.


) L-Screw Cup-Screw
( Twisting 180
) (

.





....

Flexibility .
:
-1 Rigid Coupling
-2 Flexible Coupling

Flexible
.
.

.



 TERRY .