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50-400 HORSEPOWER
AIR COOLED
OPTIONAL
LOW AMBIENT - 10F (-23.3C)
SUPPLEMENTARY
INSTRUCTIONS AND
RECOMMENDED SPARES
C.C.N. : 80440548
REV. : C
DATE : OCTOBER 2000
INGERSOLL-RAND COMPANY
TABLE OF CONTENTS
1.0 DESCRIPTION
1.1 PURPOSE
1.2 TOOLS REQUIRED
1.3 GENERAL INFORMATION
1
0.0 SAFETY AND WARNINGS
Refer to 0.0 (Safety and Warnings) in the
Operators/Instruction Manual, Form 88155494 (50-
100 HP / 37-75 KW) or 39929104 (125-200 HP / 90-
300 KW).
DANGER
HASP
HIGH VOLTAGE
LEVER
TAG
GER
KEY LOCK DAN
1.0 DESCRIPTION
1.1 PURPOSE
2
1.3 GENERAL INFORMATION Table 1
120 Volt 60 Hertz 1 Phase (50-400 HP)
The Ingersoll-Rand low ambient system allows the
compressor to be operated in ambient temperatures Frame Size Space Heater
as low as 10F (-23.3C). The compressor is supplied Wattage
with space heaters in all motors and starter enclo-
320 90
sures. All control lines are heat traced and insulated.
360 119
There are minor operational changes that will be cov-
400 160
ered later in this manual.
440 242*
5000 400
*Note: Medium Voltage (4160 V) 440 frame size motors hav 400W space
heaters
Space heaters have been provided in the motors and Frame Size Number of Poles Space Heater
starter box to help prevent formation of condensation. Wattage
These heaters are not intended to keep the motor or 200-225 2-4-6-8 2 x 25
starter enclosure temperature above freezing. The 250 2 2 x 25
space heaters keep condensation to a minimum, by 4-6-8 2 x 40
maintaining an approximate temperature 10F (5.6C) 280-315 2 2 x 40
above the ambient temperature. 4-6-8 2 x 50
355 2-4-6-8 150
Table 3
120 Volt 60 Hertz 1 Phase (50-400 HP)
320 992
92930593
360 1021
400 1062
440 1219
The wattage rating of motor space heaters varies with 5000 1377
the frame size of the motor. See chart for ratings.
3
Table 4 4.0 GENERAL OPERATION
110 Volt and 220 Volt 50 Hertz 1 Phase (37-300KW)
Operation of the compressor is per the standard oper-
Frame Size Maximum Total ators manual except for the following. The intake lou-
Heater Wattage vers will open and close to prevent the unit from over
cooling. Heat tracing and heaters will turn off and on
200-225 943 according to compressor and ambient temperature.
250 1048
280-315 1093
355 1143 4.1 MAINTENANCE
NOTE: THE CUSTOMER MUST SUPPLY 115-1-50/60 Both the damper motor and the louvers are perma-
OR 220-1-50 POWER TO THIS TERMINAL BLOCK. nently lubricated and normally do not require mainte-
nance. Louvers should be checked periodically for
Moisture separators, condensate drains and all control proper operation.
lines are provided with heat tracing (5 watts/ft). The oil
sump has a heater (500W) installed to maintain mini-
mum oil temperature. All heat tracing is insulated with 4.2 ADJUSTMENT
1/2 foam to ensure that the heat stays where it is
needed. The heat tracing and sump heater are factory BEFORE ATTEMPTING ANY SERVICE WORK,
wired and are either on or off as determined by the OPEN MAIN DISCONNECT, LOCK AND TAG.
ambient thermostat referred to earlier. In addition, the
heat tracing is of the self limiting type which increases All thermostats are factory adjusted to the tempera-
the heat generated according to the temperature of the tures listed below.
tube being heated.
1. Ambient Heater Thermostat 40F (4.4C).
For actual wiring schematic and connection points 2. Damper Motor Thermostat 55F (12.8C). (See
refer to the decal located on the inside of the starter Figure 4.2-1)
box door.
The ambient and damper motor thermostats can be
adjusted by simply turning the calibrated dial either
clockwise or counterclockwise to raise or lower the set
3.0 AIR FLOW MODULATION point.
A thermostat with a variable setting senses the tem- The louvers are shipped with the linkages properly
perature at the cooling air intake. This thermostat mod- adjusted. However, due to possible disturbances dur-
ulates the intake louvers to prevent the compressor ing shipping and handling, or as a result of service
heat exchangers from over cooling. The thermostat work, the linkage may need to be readjusted.
and the damper motor are factory wired. When the
cooling air temperature is below 55F (12.8C). the
damper motor will begin to move, closing the main 4.3 LOUVER SETTINGS
intake (large) louver, while simultaneously opening the
recirculation (small) louver. The warmer air from the With power disconnected, the main intake louver
upper plenum is mixed into the cooling air, maintaining should be in an open position (70 from vertical) and
proper cooling air temperature. the recirculating louver should be fully closed.
4
4.4 LOUVER OPERATION
NOTICE:
ALL LOUVER LINKAGES ARE FACTORY ADJUST-
ED. ANY ADJUSTMENTS SHOULD BE PER-
FORMED BY A CERTIFIED INGERSOLL-RAND
SERVICE TECHNICIAN.
! WARNING
Moving parts.
Can cause severe injury.
INGERSOLLrAND 39540224
! 92930627
5
5.0 PROCESS AND INSTRUMENTATION
DIAGRAMS
54448733
REV A
5.1 50-100 HP (37-75 KW)
6
LEGEND
NOTES:
ABBREV DESCRIPTION
NOTES:
39909809
DATA PLATE, NATIONAL AND LOCAL ELECTRICAL CODES.
REV 02
39909817
REV 02
7.2 37-75 KW (CONTINUED)
19
39909817
REV 02
7.2 37-75 KW (CONTINUED)
20
NOTES: KEY
39909817
DATA PLATE, NATIONAL AND LOCAL ELECTRICAL CODES.
REV 02
7.2 37-75 KW
21
39907977
REV 02
7.3 125-200 HP (CONTINUED)
22
39907977
REV 02
7.3 125-200 HP (CONTINUED)
23
24
39907977
16. SIZING OF ELECTRICAL COMPONENTS, NOT SUPPLIED BY
REV 02
INGERSOLL-RAND, IS THE RESPONSIBILITY OF THE CUSTOMER AND
SHOULD BE DONE IN ACCORDANCE WITH THE INFORMATION ON THE
COMPRESSOR DATA PLATE, NATIONAL AND LOCAL ELECTRICAL
CODES.
54609771
REV A
7.4 90-150 KW (CONTINUED)
25
54609771
REV A
7.4 90-150 KW (CONTINUED)
26
NOTES: KEY
1. WEIGHTS APPROXIMATE:
90-110KW ( ODP): 2920 - 3050 KG ( 6437 - 6724 LBS) A STARTER BOX DOOR CLEARANCE AREA. SEE NOTE 7.
132-150KW ( ODP): 3220 - 3350 KG ( 7099 - 7385 LBS) B COOLING AIR EXHAUST.
90-150KW ( TEFC): 3300 - 3400 KG ( 7275 - 7496 LBS) C AIR INTAKE.
D STARTER BOX.
2. COOLING AIR FLOW : 425 M3/MIN - 15000 CFM. E 1.00 INCH BSPT MALE BREATHER PIPING CONNECTION. SEE
3. PIPE CONDENSATE DRAIN LINES SEPARATELY TO AN OPEN DRAIN NOTE 11.
DUE TO DIFFERENCE IN DRAIN PRESSURES. F .50 INCH BSPT FEMALE AFTERCOOLER CONDENSATE
4. LUBE OIL FILL QUANTITY: 45 LITERS (12 GALLONS) APPROXIMATELY. DRAIN.
5. ALL DIMENSIONS IN MILLIMETERS (IN). G .25 INCH BSPT FEMALE AFTERCOOLER MANUAL CONDEN-
6. TOLERANCE ON ALL DIMENSIONS: 6 MM (.25 INCH). SATE DRAIN. (SHIPPED LOOSE)
7. RECOMMENDED CLEARANCE ON THREE SIDES 914 (36.00). H .25 INCH BSPT FEMALE INTERCOOLER MANUAL CONDEN-
1067 (42.00) FRONT OF CONTROL PANEL OR MINIMUM AS REQUIRED SATE DRAIN. (SHIPPED LOOSE)
BY LATEST NATIONAL ELECTRICAL CODE OR APPLICABLE LOCAL J .50 INCH BSPT FEMALE INTERCOOLER CONDENSATE DRAIN.
CODES. K SEAL VENT OPENING. DO NOT PLUG.
8. EXTERNAL PIPING SHALL NOT EXERT ANY UNRESOLVED MOMENTS M FORK LIFT OPENINGS. SEE NOTE 10.
OR FORCES ON UNIT. USE PIPE SIZE AS LARGE OR LARGER AT N POWER INLET LOCATION FOR CONDUIT. SEE NOTE 16.
DISCHARGE LOCATION. P 2.00 BSPT FEMALE AIR DISCHARGE CONNECTION.
9. THERE SHOULD BE NO PLASTIC OR PVC PIPING ATTACHED TO THIS
UNIT OR USED FOR ANY LINES DOWNSTREAM.
10. FORKLIFT HOLE COVERS MUST BE INSTALLED AFTER UNIT IS IN
PLACE TO REDUCE NOISE AND ENSURE PROPER COOLING OF
PACKAGE.
11. FIELD INSTALLED DUCTING TO AND FROM COMPRESSOR CANNOT
ADD MORE THAN 6 MM (0.25 INCHES) OF WATER TOTAL AIR
RESISTANCE. GEAR BOX BREATHER MUST BE PIPED EXTERNAL.
12. UNIT HAS INTERNAL DISCHARGE CHECK VALVE. EXTERNAL CHECK
VALVE NOT REQUIRED. ISOLATION VALVE IS RECOMMENDED.
13. COMPRESSOR SHOULD BE BOLTED TO THE FLOOR WITH FOUR 19
MM(.75) BOLTS, LOCATED IN THE BOTTOM VIEW OF PRECEDING
PAGE, WITH IT BEING SEALED WITH CORK OR RUBBER.
14. DO NOT PIPE INTO A COMMON HEADER WITH A RECIPROCATING
54609771
COMPRESSOR. UNLESS RECIP COMPRESSOR UTILIZES A
7.4 90-150 KW
REV A
DISCHARGE PULSATION DAMPENER.
15. DENOTES CENTER OF GRAVITY.
16. SIZING OF ELECTRICAL COMPONENTS, NOT SUPPLIED BY
INGERSOLL-RAND, IS THE RESPONSIBILITY OF THE CUSTOMER AND
27
REF. REF.
NO. PART NO. QTY. DESCRIPTION NO. PART NO. QTY. DESCRIPTION
1 39898358 2 SUPPORT, LOW AMBIENT BOX 17 39429725 1 PUSHROD, 36.00 LENGTH (CUT TO SUIT)
1A 39133145 6 SCREW 18 39491501 1 MOTOR, MODULATING LOUVER
2 39898366 1 PANEL, LEFT END BOTTOM 18A 39131145 4 SCREW
2A 39133145 13 SCREW 18B 39189071 1 COVER, TRANSFORMER
3 39898374 1 PANEL, LEFT END FRONT 19 39136759 1 CRANK ARM, MODULATING LOUVER
3A 39133145 5 SCREW MOTOR
4 39871538 1 SUPPORT, MODULATING LOUVER 20 39140041 1 PUSHROD, 48.00 LENGTH (CUT TO SUIT)
MOTOR 21 39581905 1 EXTENSION, CRANK ARM
4A 39113145 4 SCREW 21A 39128426 2 BOLT
5 39898408 1 PANEL, LEFT END SIDE 21B 39128541 2 NUT
6 39867890 1 LOUVER, MODULATING 22 39311303 1 EXTENSION, LOUVER OPERATING ARM
6A 39133145 26 SCREW 22A 39128426 2 BOLT
7 39898416 1 BOX, LEFT END EXHAUST 228 39128541 2 NUT
7A 39133145 16 SCREW REF 39117312 1000 WEATHER STRIP (QUANTITY IS IN INCHES)
8 39587522 1 COVER, LOUVER ACCESS
8A 39133145 4 SCREW NOTE: STANDARD FASTENERS SUCH AS NUTS. BOLTS AND
9 39898432 1 PANEL, LEFT END REAR SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE 1A)
9A 39133145 5 SCREW
10 39898440 1 COVER, MODULATING LOUVER MOTOR
ACCESS
10A 39133145 6 SCREW
11 39868476 1 LOUVER, MODULATING
11A 39133145 14 SCREW
12 39898457 1 BOX, LEFT END TOP
12A 39133145 3 SCREW
13 39898465 1 PANEL, TOP EXHAUST
13A 39853940 1 FOAM, TOP PANEL (SIDE)
13B 39853957 1 FOAM, TOP PANEL (TOP)
13C 39133145 11 SCREW
14 39853569 1 LOUVER, EXHAUST
14A 39131145 8 SCREW
15 39898515 1 BOX, EXHAUST FRAME
15A 39900196 2 FOAM, EXHAUST FRAME
15B 39853924 1 FOAM, EXHAUST FRAME (SIDE)
35
39899877
8.1 RENTAL UNIT SHEET METAL ASSEMBLY 50-100 HP (37-75 KW) REV 02
REF REF
NO. PART NO. QTY. DESCRIPTION NO. PART NO. QTY. DESCRIPTION
37
39898861
REV 03
38
8.2 SHEET METAL ASSEMBLY 125-200 HP (90-150 KW)
REF
NO. PART NO. QTY. DESCRIPTION
40
54462155
REV A
18 54383435 2 FOAM
1 39924931 2 ANGLE 19 39136783 4 JOINT
2 39924998 1 ANGLE 20 39924857 1 LOUVER
3 54383369 1 ANGLE 21 39924865 1 LOUVER
4 54386651 1 ANGLE 22 39925102 1 LOUVER
5 39136759 2 ARM 23 39925144 1 LOUVER
6 54383393 1 CHANNEL 24 39491501 1 MOTOR
7 39924832 1 CORNER 25 39924881 1 ANGLE
8 39924840 2 CORNER 26 39916440 1 PANEL
9 39924873 1 CORNER 27 39924899 1 PANEL
10 39925110 1 CORNER 28 39924907 1 PANEL
11 39925128 2 CORNER 29 39924915 2 PANEL
12 39925151 1 CORNER 30 39924923 1 PANEL
13 39924956 1 COVER 31 54383385 2 PANEL
14 39924964 1 COVER 32 39429725 2 PUSHROD
15 39925003 1 COVER
16 39925011 1 COVER
17 54383419 1 FOAM
41
9.0 SPARE PARTS LIST
120V / 60 Hz
Part Description P/N Qty
110V / 50Hz
Part Description P/N Qty
220V / 50 Hz
Part Description P/N Qty
42