Hemelite and Topcrete

lightweight and dense aggregate blocks

from Tarmac Topblock

Hemelite and Topcrete Introduction

Introduction 3
The UKs top block solution
Tarmac Topblock offers a complete range of
Product Selector 4 aircrete, dense and lightweight products. As a UK
Hemelite Properties 5 market leader, you can expect our blocks to meet
the most demanding of building requirements.
Hemelite Standard 6
Using Tarmac Topblock you can take advantage of:
Hemelite Paint Quality 7
Choice
Hemelite Foundation 8
Offering you a product for every application from
Hemelite Reveal 9 our 4 key brands Durox, Toplite, Hemelite and
Topcrete.
Hemelite Coursing 10
Topcrete Properties 11 Quality products
Continued investment in our extensive network of
Topcrete Standard 12 production facilities means that you should only
Topcrete Paint Quality 13 get the highest quality products.

Topcrete Foundation 14 Customer service

We can be relied upon to deliver service, friendly
Topcrete RPW 15
advice and partnership.
Topcrete Reveal 16
Reliability
Topcrete Coursing 17 We have set a national target for on-time deliveries
and aim to inform you of any likely delays.
Application 18
Sales support
Walls below DPC 18
Helping you with well located sales offices and an
Beam and block floors 18 experienced external sales team, serving local,
Internal walls 19 regional and national customers.

Separating walls 19 Technical support

Dedicated technical services, providing you with
External walls 22 vital advice on the suitability of Tarmac Topblock
Thermal Insulation 23 products.

Design 25 Innovation
Continuously developing our range of innovative
Safe handling 25 products and services, to respond to your needs.
Movement control 25 Responsibility
Mortar 25 Taking our corporate responsibility seriously, by
sharing best practice in safety, health and
Wall ties 26
environment for all.
Specification 26
Part of the Tarmac Group
Sitework 27 Tarmac can provide you with a range of products
for virtually every construction purpose.

Strong/high loadbearing Surface finishes Traditional

The range of strengths available
in Hemelite and Topcrete blocks
caters for the requirements of
general housing and other
buildings.
Fire resistant
The non-combustible properties
of Hemelite and Topcrete blocks
mean most constructions will
surpass the requirements of the
Building Regulations.
Hemelite and Topcrete blocks
offer an ideal background for
drylining, plaster, rendering
and fixings.
Thermal performance
Inherent thermal mass of
Hemelite and Topcrete blocks
acts as a heat store, which helps
control internal temperature
and prevents overheating.
Hemelite and Topcrete blocks
provide a risk free, proven and
familiar building method.
Availability
Hemelite and Topcrete blocks
are widely and readily available.

Sound insulation Recyclable Cost-effective

Hemelite and Topcrete blocks
possess excellent sound
insulation properties that comply
with Robust Detail specifications
and the Building Regulations.
Hemelite and Topcrete blocks Hemelite and Topcrete
are recyclable. blocks offer a cost-effective
building method.

2 w w w. t o p b l o c k . c o . u k
Hemelite and Topcrete Introduction
Hemelite
and Topcrete
Continuous product
development has led to an
extensive range of Hemelite
lightweight and Topcrete dense
aggregate blocks, which are
supplied from a network of
production units located
throughout the country.
Hemelite lightweight aggregate
blocks are suitable for use in
walls above and below ground
and in block and beam floors.
They have a proven high level of
technical performance.
Hemelite aggregate blocks
Topcrete aggregate blocks
3 National Sales Helpline: 0845 606 2468
Topcrete dense aggregate blocks
are extremely durable and robust
and have excellent loadbearing
and sound insulation properties.
Recent developments have seen
the introduction of Multicore
and Midi blocks as well as RPW
party wall blocks. These products
have been designed to make
them convenient to handle on
site, whilst retaining their
excellent technical properties.
The benefits of ease of handling
will assist contractors and
specifiers in meeting the
obligations of the Construction
(Design and Management)
Regulations.
Both Hemelite and Topcrete are
produced in solid, hollow or
cellular units and are available in
Standard texture and close
textured Paint Quality grades.
Authority
Hemelite and Topcrete products
are BSI Kitemarked to BS EN
771-3 and are manufactured
under a Quality System
complying with BS EN ISO 9001.
They conform to the Special
Category of Manufacturing
Control requirements specified
in BS 5628-1.
BS EN 771-3
Environmental
All Topblock manufacturing
plants operate an environmental
management system conforming
to ISO:14001. All sites are
independently assessed for
compliance by BSI.
Certificate No. 69579
Appearance
Standard grade blocks are light
to dark grey and have a textured
surface suitable for plastering
or rendering.
Paint Quality grade blocks are
light to dark grey and have a
close textured surface. The
colour and texture of blocks may
differ according to factory of
origin. Samples are available
on request.
Working with
Hemelite and Topcrete
Topblock aggregate blocks have
excellent working characteristics.
They are straightforward to
install following conventional
block laying practice. Hemelite
and Topcrete blocks provide a
strong background for the
application of wet and dry
finishes as well as a good
substrate into which to
secure fixings.
Hemelite and Topcrete Product selector
Half length 65mm Cavity return

440mm
215mm 290mm
high
215mm 140mm 215mm
Walls Full length 65mm

Application
Walls above and below ground Hemelite and Hemelite and
including separating walls Topcrete Standard Topcrete Coursing
(ideal for finishing with render bricks
cladding, plaster or drylining)
Commercial and leisure buildings Hemelite and Topcrete
(that require direct decoration) Paint Quality

Closing of cavities Hemelite and

Topcrete Reveal
Solid masonry separating walls in Topcrete RPW
residential buildings such as hotels
and student accommodation

290mm,
255mm 300mm 275mm 300mm

Foundations 140mm 140mm

Application
Solid walls below dpc Hemelite Topcrete
Foundation Foundation

440mm

Floors 100mm

Application
Beam and block floors Hemelite and
Topcrete Standard

4 Technical Services: 0870 242 1489

Hemelite Properties
Hemelite
Standard blocks
For general use in walls above
and below ground and in beam
and block floors. They are ideal
for finishing with render,
cladding, plaster or drylining.
Hemelite
Paint Quality blocks
Close textured blocks ideally
suited for walls in commercial
and leisure buildings which are
to receive direct decoration. The
colour and texture of blocks may
differ according to factory of
origin. Samples are available
on request.

Material properties
Standard Paint Quality
Compressive strength to BS EN 771-3 (N/mm2)
Solid blocks 3.6, 7.3 & 10.4* 3.6, 7.3 & 10.4*
Cellular and hollow blocks 3.6 3.6 & 7.3*
Equivalent compressive strength to BS 6073 (N/mm2) (superseded by BS EN 771-3)
Solid blocks 3.5, 7.0 & 10.0* 3.5, 7.0 & 10.0*
Cellular and hollow blocks 3.5 3.5 & 7.0*
Material dry density (kg/m3)
Solid, cellular or hollow 3.6 N/mm2 1360 1400
Solid 7.3 N/mm2 1450 1400
Solid 10.4 N/mm2 1520 1500
Solid Ultra 3.6 & 7.3 N/mm2 - 1050
Thermal conductivity (W/mK) @ 3% moisture content
Solid, cellular or hollow 3.6 N/mm2 0.45 0.46
Solid 7.3 N/mm2 0.47 0.46
Solid 10.4 N/mm2 0.49 0.48
Solid Ultra 3.6 N/mm2 and 7.3 N/mm2 - 0.38
Moisture movement (mm/m) (shrinkage & expansion)
< 0.80 < 0.80
Typical airtightness (m3/[h.m2] @ 50 Pa)
100mm solid blocks emulsion paint finish - 0.12 - 0.57
140mm solid blocks emulsion paint finish - 0.01 - 0.63
Note *Manufactured to order

5 w w w. t o p b l o c k . c o . u k
Hemelite Standard
Sizes and unit weights (kg) Laid weights (kg/m2)
Face size 440 x 215mm Face size 440 x 215mm
Block width (mm) Block width (mm)
75 90 100 140 150 190 200 215 75 90 100 140 150 190 200 215
Solid: 3.6N/mm2 Solid: 3.6N/mm2
9.9 11.8 13.1 18.4 19.7 25.0 26.3 28.3 106 127 142 198 212 268 282 304
Solid: 7.3N/mm2 Solid: 7.3N/mm2
- 12.6 14.0 19.6 21.0 26.6 28.0 30.1 - 135 150 210 225 285 300 323
Solid: 10.4N/mm2 Solid: 10.4N/mm2
- - 14.7 20.5 22.0 27.8 29.3 31.5 - - 157 219 235 297 313 337
Cellular: 3.6N/mm2 Cellular: 3.6N/mm2
- - 11.0 15.0 - 19.0 - - - - 121 165 - 210 - -

Hollow: 3.6N/mm2 Hollow: 3.6N/mm2

- - - 15.0 - 19.0 - - - - - 159 - 202 - -
Notes Unit weights, which are given for design purposes, are Note Laid weights are approximate and taken at
approximate only and based on 3% moisture content 3% moisture content
Tolerance to BS EN 771-3, Tolerance Category D1

Performance summary
Fire resistance, no finish (hrs) Sound reduction, (Rw dB) Block thermal resistance (m2K/W)
Single leaf wall Non- Loadbearing Lightweight Drylining 3.6N/mm2 7.3N/mm2 10.4N/mm2
loadbearing plaster

75mm solid 2 - 45 43 0.17 - -

90mm solid 2 1 45 45 0.20 0.19 -
100mm solid 2 2 46 46 0.22 0.21 0.20
140mm solid 4 3 48 48 0.31 0.30 0.29
150mm solid 6 4 49 49 0.33 0.32 0.31
190mm solid 6 6 52 52 0.42 0.40 0.39
200mm solid 6 6 52 52 0.44 0.43 0.41
215mm solid 6 6 53 53 0.48 0.46 0.44

100mm cellular 2 2 44 46 0.28 - -

140mm cellular 3 2 48 47 0.33 - -
or hollow
190mm cellular 4 2 52 51 0.52* - -
Notes The values for fire resistance and sound insulation apply to Hemelite blocks of any strength
Fire resistance the application of plaster or drylining finishes will generally increase the period of fire resistance
Sound reduction finishes to both wall faces are assumed. Values are based on technical assessment and tests to BS EN 140
* Based on 4 core block design

6 National Sales Helpline: 0845 606 2468

Hemelite Paint Quality
Sizes and unit weights (kg) Laid weights (kg/m2)
Face size 440 x 215mm Face size 440 x 215mm
Block width (mm) Block width (mm)
90 100 140 150 190 200 215 90 100 140 150 190 200 215
Solid: 3.6, 7.3N/mm2 Solid: 3.6, 7.3N/mm2
12.2 13.5 18.9 20.3 25.7 27.0 29.1 131 145 203 218 276 290 312
Solid Ultra: 3.6, 7.3N/mm2 Solid Ultra: 3.6, 7.3N/mm2
- - - - 19.5 - - - - - - 215 - -
Solid: 10.4N/mm2 Solid: 10.4N/mm2
- 14.5 20.2 21.7 27.5 28.9 31.1 - 155 217 232 294 309 333
Cellular: 3.6, 7.3N/mm2 Cellular: 3.6, 7.3N/mm2
- - - - 19.0 - - - - - - 210 - -
Notes Unit weights, which are given for design purposes, are Note Laid weights are approximate and taken at
approximate only and based on 3% moisture content 3% moisture content
Tolerance to BS EN 771-3, Tolerance Category D1

Performance summary
Fire resistance, no finish (hrs) Sound reduction, (Rw dB) Block thermal resistance (m2K/W)
Single leaf wall Non- Loadbearing Painted 3.6N/mm2 10.4N/mm2
loadbearing finish only 7.3N/mm2
90mm solid 2 1 44 0.20 -
100mm solid 2 2 46 0.22 0.21
140mm solid 4 3 48 0.30 0.29
150mm solid 6 4 49 0.33 0.31
190mm solid 6 6 52 0.41 0.40
190mm solid ultra 6 6 48 0.50 -
200mm solid 6 6 52 0.43 0.42

215mm solid 6 6 53 0.47 0.45

190mm cellular 4 2 51 0.50* -

Notes The values for fire resistance and sound insulation apply to Hemelite blocks of any strength
Fire resistance the application of plaster or drylining finishes will generally increase the period of fire resistance
Sound reduction values are based on technical assessment and tests to BS EN 140
* Based on 4 core block design

7 Technical Services: 0870 242 1489

Hemelite Foundation
Hemelite Foundation
Foundation is produced
specifically for use below DPC in
solid walls. It replaces the inner
and outer leaf, wall ties and
concrete cavity fill associated
with traditional construction
methods. This means that
construction time may be halved
compared to cavity walling and
that the wall becomes stable
soon after laying, eliminating the
risk of collapsed cavities.
They are formed with recessed
grooves in each short edge to
Quantities
For estimating purposes the following number of blocks are required
per m2 of laid wall, based on 10mm mortar joints:
255mm width 22.2 blocks
290mm width 25 blocks
300mm width 25 blocks
Material properties and weights
Block size 255 x 290 x 140mm
Compressive strength to BS EN 771-3 (N/mm2) 7.3
Equivalent compressive strength to BS 6073 (N/mm2) 7.0
Material dry density (kg/m3) 1400
Thermal conductivity (W/mK) 0.51

facilitate lifting and are available Unit weight (kg) 15.0

in sizes of 255 x 290 x 140mm or Laid weight (kg/m2) 255mm width 380
255 x 300 x 140mm. Laid weight (kg/m2) 290mm, 300mm width 420/434
Note Unit and laid weights are approximate and taken at 3% moisture content
Application
Foundation blocks can be 290mm or 300mm Hemelite Foundation blocks
(depending on the below DPC
255mm
used to support cavity walls of factory of origin)

250mm 300mm above DPC, or

140mm
solid walling of equivalent size.
Foundation blocks may be laid
with either 255mm or 290,
300mm as the wall width.

Hemelite
Foundation
block

Corner bonding of Hemelite Foundation walls

290mm or
300mm 255mm

Filled
joints

Cut blocks Cut blocks

290mm or 300mm wall 255mm wall

8 w w w. t o p b l o c k . c o . u k
Hemelite Reveal
Hemelite
Reveal blocks
L-shaped blocks close the cavity
at openings and eliminate
cutting and wastage of full sized
blocks. They maintain a strong
masonry bond as well as
providing a good bearing for Sizes and weights
beams and lintels. The Reveal Block width (mm) 100 x 65
block return dimension is 65mm: x cavity return (mm)
an allowance should be made for Full length 440mm: unit weights (kg)
3.6N/mm2 15.0
the DPC and any insulation
7.3N/mm2 16.1
required to limit thermal
bridging. Half length 215mm: unit weights (kg)
3.6N/mm2 8.4
7.3N/mm2 8.9
Compressive strength to BS EN 771-3 (N/mm2).

Full and half length Reveal blocks Typical application

(purchased as a pair)
Cavity Brickwork
return outer leaf
Half length
65mm
DPC

Insulation

Hemelite
215mm high Reveal block

Full length
100mm

9 National Sales Helpline: 0845 606 2468

Hemelite Coursing
Hemelite
Coursing bricks
Coursing bricks are designed
for use with the range of
Hemelite blocks. Typical application

Application
Coursing bricks should be used
for general coursing work,
in-filling small areas of wall such
as between timber floor or roof
members as well as closing
cavities at eaves, reveals and sills.
Their use can eliminate cutting
and wastage.

100mm
215mm
Material properties and weights
Brick size 215 x 100 x 65mm

65mm
Compressive strength to BS EN 771-3 (N/mm2) 3.6, 7.3
Equivalent compressive strength to BS 6073 (N/mm2) 3.5, 7.0
Nominal dry density (kg/m3) 1400
Unit weight (kg) 2.0
Note Unit weight is approximate and taken at 3% moisture content

10 Technical Services: 0870 242 1489

Topcrete Properties
Topcrete
Standard blocks
For general use in walls above
and below ground and in beam
and block floors. They offer high
loadbearing potential, excellent
sound insulation and are extremely
robust and durable. They are
ideal for finishing with render,
cladding, plaster or drylining.
Topcrete
Paint Quality blocks
Close textured blocks ideally
suited for walls in commercial
and leisure buildings which are
to receive direct decoration. The
colour and texture of blocks may
differ according to factory of
origin. Samples are available
on request.

Material properties
Standard Paint Quality
Compressive strength to BS EN 771-3 (N/mm2)
Solid blocks 7.3, 10.4, 17.5 & 22.5 7.3 & 10.4
Cellular and hollow blocks 3.6, 7.3 & 10.4* 3.6, 7.3 & 10.4*
Equivalent compressive strength to BS 6073 (N/mm2) (superseded by BS EN 771-3)
Solid blocks 7.0, 10.0, 15.0 and 20.0 7.0 &10.0
Cellular and hollow blocks 3.5, 7.0 and 10.0* 3.5, 7.0 & 10.0*
Material dry density (kg/m3)
1900 - 2000 1800 - 1900
Thermal conductivity (W/mK @ 3%) moisture content
1.28 1.18
Moisture movement (mm/m) (shrinkage & expansion)
< 0.5 < 0.5
Typical airtightness (m3 [h.m2] @ 50 Pa)
100mm solid blocks emulsion paint finish - 0.13 - 1.16
140mm solid blocks emulsion paint finish - 0.36
Note *Manufactured to order

11 w w w. t o p b l o c k . c o . u k
Topcrete Standard
Sizes and unit weights (kg) Laid weights (kg/m2)
Face size 440 x 215mm (Midi 290 x 215mm) Face size 440 x 215mm (Midi 290 x 215mm)
Block width (mm) Block width (mm)
75 90 100 140 150 190 215 75 90 100 140 150 190 215
Solid: 7.3, 10.4, 17.5, 22.5N/mm2 Solid: 7.3, 10.4, 17.5, 22.5N/mm2
14.0 17.0 18.5 26.0 28.0 35.0 40.0 148 177 198 275 295 374 423
Solid Midi: 7.3, 10.4, 17.5, 22.5N/mm2 Solid Midi: 7.3, 10.4, 17.5, 22.5N/mm2
- - - 17.3 - - - - - - 276 - - -
Cellular: 3.6, 7.3N/mm2 Cellular: 3.6, 7.3N/mm2
- - 14.5 18.4 - - - - - 155 194 - - -
Cellular Multicore: 3.6, 7.3N/mm2 Cellular Multicore: 3.6, 7.3N/mm2
- - - 18.5 - - - - - - 199 - - -
Hollow: 3.6, 7.3N/mm2 Hollow: 3.6, 7.3N/mm2
- - - 17.0 - - 27.0 - - - 180 - - 285
Notes Unit weights, which are given for design purposes, are Note Laid weights are approximate and taken at
approximate only and based on 3% moisture content 3% moisture content
Tolerance to BS EN 771-3, Tolerance Category D1.

Performance summary

Fire resistance, no finish (hrs) Sound reduction, (Rw dB) Block thermal resistance (m2K/W)
Single leaf wall Non- Loadbearing Lightweight Drylining 3.6, 7.3, 10.4N/mm2
loadbearing plaster

75mm solid 1 (2) - 47 46 0.06

90mm solid 11/2 (2) 1 48 47 0.07
100mm solid 2 2 50 49 0.08
140mm solid/ 3 (4) 2 (3) 53 52 0.11
solid Midi
150mm solid 4 (6) 2 (6) 53 52 0.12

190mm solid 4 (6) 2 (6) 54 54 0.15

215mm solid 6 2 (6) 56 54 0.17
100mm cellular 2 2 46 46 0.12
140mm cellular or 3 3 51 51 0.17
hollow inc.
cellular Multicore
215mm hollow 6 (2) 53 53 0.22
Notes The values for fire resistance and sound insulation apply to Topcrete blocks of any strength
Fire resistance figures in brackets denote blocks manufactured using limestone. These are available from a number of factories and
should be specified where their use is essential in meeting the required fire resistance. The application of plaster or drylining finishes
will generally increase the period of fire resistance
Sound reduction finishes to both wall faces are assumed. Values are based on technical assessment and tests to BS EN 140

12 National Sales Helpline: 0845 606 2468

Topcrete Paint Quality
Sizes and unit weights (kg) Laid weights (kg/m2)
Face size 440 x 215mm (Midi 290 x 215mm) Face size 440 x 215mm (Midi 290 x 215mm)
Block width (mm) Block width (mm)
90 100 140 150 190 215 90 100 140 150 190 215
Solid: 7.3, 10.4N/mm2 Solid: 7.3, 10.4N/mm2
16.0 17.8 24.9 26.7 33.8 38.2 168 187 262 281 356 403
Solid Midi: 7.3, 10.4Nmm2 Solid Midi: 7.3, 10.4N/mm2
- - 16.4 - - - - - 262 - - -
Cellular: 3.6, 7.3N/mm2 Cellular: 3.6, 7.3N/mm2
- - 18.0 - - - - - 197 - - -
Cellular Multicore: 3.6, 7.3N/mm2 Cellular Multicore: 3.6, 7.3N/mm2
- - 18.5 - - - - - 199 - - -
Hollow: 3.6, 7.3N/mm2 Hollow: 3.6, 7.3N/mm2
- - 18.0 - - - - - 197 - - -
Notes Unit weights, which are given for design purposes, are Note Laid weights are approximate and taken at
approximate only and based on 3% moisture content 3% moisture content
Tolerance to BS EN 771-3, Tolerance Category D1.

Performance summary
Fire resistance, no finish (hrs) Sound reduction, (Rw dB) Block thermal resistance (m2K/W)
Single leaf wall Non- Loadbearing Painted 3.6, 7.3, 10.4N/mm2
loadbearing finish only
90mm solid 11/2 (2) 1 46 0.08
100mm solid 2 2 48 0.08
140mm solid/ 3 (4) 2 (3) 51 0.12
solid Midi
150mm solid 4 (6) 2 (6) 52 0.13
190mm solid 4 (6) 2 (6) 53 0.16
215mm solid 6 2 (6) 55 0.18
140mm cellular or 3 2 51 0.18
hollow inc.
cellular Multicore
Notes The values for fire resistance and sound insulation apply to Topcrete blocks of any strength
Fire resistance figures in brackets denote blocks manufactured using limestone. These are available from a number of factories and
should be specified where their use is essential in meeting the required fire resistance. The application of plaster or drylining finishes
will generally increase the period of fire resistance
Sound reduction values are based on technical assessment and tests to BS EN 140

13 Technical Services: 0870 242 1489

Topcrete Foundation
Topcrete Foundation Quantities
Foundation blocks are produced For estimating purposes the
specifically for use below DPC in following numbers of blocks are
solid walls. They replace the required per m2 of laid wall,
inner and outer leaf, wall ties based on 10mm mortar joints:
and concrete cavity fill associated 275mm width 21.5 blocks
with traditional construction 300mm width 23.4 blocks
methods. This means that
construction time may be halved
Material properties and weights
compared to cavity walling and
Block size 275 x 300 x 140mm
that the wall becomes stable
soon after laying, eliminating the
Compressive strength to BS EN 771-3 (N/mm2) 7.3
risk of collapsed cavities.
Equivalent compressive strength to BS 6073 (N/mm2) 7.0
They are formed with recessed Material dry density (kg/m3) 1600
grooves in each short edge to Thermal conductivity (W/mK) 0.95
facilitate lifting and measure Unit weight (kg) 18.8
275 x 300 x 140mm. Laid weight (kg/m2) 275mm width 453
Laid weight (kg/m2) 300mm width 494
Application
Note Unit and laid weights are approximate and taken at 3% moisture content
Foundation blocks can be used to
support cavity walls (250mm
275mm 300mm Topcrete Foundation blocks
300mm) above DPC, or solid below DPC
walling of equivalent size.
140mm
Foundation blocks may be laid
with either 275mm or 300mm as
the wall width.

Topcrete
Foundation
block
Corner bonding of Topcrete Foundation walls

300mm
275mm

Filled
joints

Cut blocks Cut blocks

300mm wall 275mm wall

14 w w w. t o p b l o c k . c o . u k
Topcrete RPW
Topcrete RPW
RPW (Residential Party Wall)
blocks are designed for the
construction of solid masonry
separating walls in residential
buildings such as hotels and
student accommodation.
They offer an alternative slim
line solution to established sizes
of cavity and solid separating walls.
Quantities
For estimating purposes the
following number of blocks are
required per m2 of laid wall,
based on 10mm mortar joints:
190mm width 22.2 blocks.
Installation
The design and construction of
walls should be in accordance
with BS 5628-1&3.

Size
RPW blocks are 290mm long x Material properties and weights
190mm width x 140mm high. Block size 290 x 140 x 190mm
They should be used to construct
a 190mm thick wall. Equivalent strength to BS EN 771-3 (N/mm2) 7.3
Average compressive strength to BS 6073 (N/mm2) 7.0
Application
Material dry density (kg/m3) 1900 - 2000
RPW blocks are intended for the
Thermal conductivity (W/mK) 1.28
construction of separating walls
Unit weight (kg) 15.2
in residential buildings. Subject
Laid weight (kg/m2) 190mm width 373
to adequate flanking conditions
Note Unit and laid weights are approximate and taken at 3% moisture content
and good standards of
workmanship (see the Topblock 190mm
290mm
Design Guide), the walls are
capable of meeting the specified 140mm

performance standard of
43 DnT,w+Ctr dB, with a plaster or
Example of Bonded T Junction
drylined finish.
Cut block
Separating wall
Separating wall
The performance of RPW has Corridor wall
190mm

Corridor wall
been evaluated based on tests to
190mm

BS EN ISO 140-3 and BS EN ISO

717-1. Walls can be finished with
290mm 290mm 240mm Cut block
13mm dense or lightweight
First, third, fifth course etc Second, fourth, sixth course etc
plaster, or 12.5mm plasterboard
on dabs. It is essential that good
standards of workmanship are
maintained, particularly the full
filling of all mortar joints, to
enable the acoustic potential of
the separating wall to be realised.

15 National Sales Helpline: 0845 606 2468

Topcrete Reveal
Topcrete
Reveal blocks
L-shaped blocks close the cavity
at openings and eliminate
cutting and wastage of full sized
blocks. They maintain a strong
masonry bond as well as
Sizes and weights
providing a good bearing for
Block width (mm) 100 x 65
beams and lintels. The Reveal
x cavity return (mm)
block return dimension should
Full length 440mm: unit weights (kg)
be specified, allowing for the
7.3N/mm2* 20.9
width of DPC and any insulation
Half length 215mm: unit weights (kg)
required to limit thermal
7.3N/mm2* 11.6
bridging. Notes * Reveal blocks can be produced in higher strengths if required
Compressive strength to BS EN 771-3 (N/mm2)

Full and half length Reveal blocks Typical application

(purchased as a pair)
Brickwork
Half length Cavity outer leaf
return
65mm DPC

Insulation

Topcrete
215mm high Reveal block

Full length
100mm

16 Technical Services: 0870 242 1489

Topcrete Coursing
Topcrete
Coursing bricks
Coursing bricks are designed
for use with the range of
Typical application
Topcrete blocks.

Application
Coursing bricks should be used
for general coursing work,
infilling small areas of wall such
as between timber floor or roof
members as well as closing
cavities at eaves, reveals and sills.
Their use can eliminate cutting
and wastage of full sized blocks.

100mm
Material properties and weights
215mm
Brick size 215 x 100 x 65mm

65mm
Compressive strength to BS EN 771-3 (N/mm2) 7.3, 10.4 & 22.5
Equivalent compressive strength to BS 6073 (N/mm2) 7.0, 10.0, 20.0
Material dry density (kg/m3) 1900 - 2000
Unit weight (kg) 2.7
Note Unit weight is approximate and taken at 3% moisture content

17 w w w. t o p b l o c k . c o . u k
Hemelite and Topcrete Application
Walls below DPC Sulfate soil conditions
Hemelite and Topcrete Standard Hemelite or Topcrete aggregate blocks
blocks are suitable to construct DS-1 DS-2 DS-3
internal and external walls below
Hemelite Foundation 3.6N/mm2
ground. For the outer leaf of
Hemelite Standard* 7.3N/mm2 or
external cavity walls, or solid
Foundation block
external walls below ground, any
Topcrete Standard - any strength or
Topcrete product can be used, or
Foundation block
Hemelite Standard blocks of
Note * Hemelite Standard 3.6N/mm2 solid or cellular blocks are suitable for use as the
7.3N/mm2 strength. However for inner leaf of cavity walls and internal walls below dpc

protected locations, such as the

inner leaf of a cavity wall or
Hemelite and Topcrete blocks below DPC
internal walls, Hemelite Standard
3.6N/mm2 solid or cellular blocks
may be used.

These products are suitable for

use in sulfate soil conditions
Class DS-1 to DS-3, as defined in
BRE Special Digest No. 1 and
shown in the table, and their use
Hemelite or
is supported by research Topcrete
Hemelite or
conducted by the Concrete Block Standard
Topcrete
Foundation
Association. block

Beam and Block specification

block floors
Hemelite or Topcrete Standard
blocks are suitable for use in
suspended floors in conjunction
with precast concrete beams.
They are quick to install and
provide effective sound
insulation for internal floors.
Hemelite or Topcrete Standard
blocks are suitable for use in
beam and block suspended
ground and internal floors in
single occupancy dwellings under
domestic loading. Where high
point loadings are anticipated,
440 x 100 x 215mm Hemelite Standard - either 3.6N/mm2 or 7.3N/mm2
strength solid blocks may be used but when 3.6N/mm2 are required
they should be specified as flooring grade
OR 440 x 100 x 215mm Topcrete Standard - 7.3N/mm2 strength solid
blocks may be used.
such as in garages, a reinforced
structural topping must be used.
Where floor loadings dictate
closer beam spacing, blocks
should be used spanning their
215mm direction.
Coursing bricks to in-fill between
beam-ends are available in
65mm bedding height.

18 National Sales Helpline: 0845 606 2468

Hemelite and Topcrete Application
Beam and block
floors (continued)
For the suitability of cellular
blocks contact Technical Services.
When tested under transverse
load the blocks are designed to
support a point load of 3.5kN
over a 420mm clear span.
The requirements of Building
Regulation E2 Protection
against sound within a dwelling-
house can be easily met using a
beam and block internal floor
using Hemelite or Topcrete infill
blocks, finished with a minimum
50mm sand and cement screed
and plasterboard ceiling.
Independent tests confirm that
the airborne sound reduction
(RW) of these floor constructions
finished was 51 Rw dB. This
exceeds the minimum required
value of 40 Rw dB.
Internal walls
Hemelite and Topcrete can be
used for the construction of
internal walls.
For partitions in dwellings these
products can be used to provide
good levels of airborne sound
insulation as well as a suitable
19
Typical beam and block internal floor
Screed
Hemelite or Topcrete
flooring block
Plasterboard
background for finishes and
for fixings.
For commercial and industrial
applications these products may
be used to provide sound
insulation, fire resistance and
resistance to impact damage.
Paint Quality grade blocks are
suitable for direct decoration.
For internal walls
that are required to
provide sound
insulation between
bedrooms,
or a room containing
a water closet and
other rooms, to
satisfy Building
Regulation E2,
constructions are shown on
page 21. These are based on the
guidance given in Approved
Document E or have been tested
to confirm that they will provide
the minimum sound insulation of
40 Rw dB required by Building
Regulation E2.
Technical Services: 0870 242 1489
Concrete
floor beam
Timber battens
Separating walls
The Building Regulations require
separating walls to provide
reasonable resistance to sound
transmission.
Guidance on suitable Hemelite
and Topcrete constructions
capable of meeting the specified
performance is shown on pages
21 and 22. This includes
constructions that can be built to
satisfy Robust Details E-WM-1, 2,
3, 4 & 8. The use of Robust
Details provides an alternative to
pre-completion testing for
demonstrating compliance with
Part E for new build dwellings.
Robust Details should be used in
accordance with the scheme
requirements including plot
registration.
The performance of separating
walls is highly dependent on
design, detailing and the good
workmanship of the associated
flanking construction.
Hemelite and Topcrete Application
Residential buildings ISO 140-3 and BS EN ISO 717-1.

RPW (Residential Party Wall) Walls can be finished with 13mm

blocks are designed for the dense or lightweight plaster, or

construction of solid masonry
separating walls in residential
buildings such as hotels and
student accommodation.
The performance of RPW has been
evaluated based on tests to BS EN
12.5mm plasterboard on dabs. It is
essential that good standards of
workmanship are maintained,
particularly the full filling of all
mortar joints, to enable the
acoustic potential of the
separating wall to be realised.

Junction details for use with Topcrete RPW

Outer skin of masonry

Suitable ties
across movement
Movement joint joint, at 450mm
vertical centres

Suitable ties Joint carried through

across movement plaster finish
joint, at 450mm Internal partition
vertical centres block 215mm high
Topcrete RPW
Topcrete RPW

Typical junction with external wall Typical junction with

partition wall

New Dwellings Robust Details

Construction Methods of compliance RD ref Recommended solution
elements

Separating walls Robust Details E-WM-1

13mm plaster (10kg/m2 min)
Pre-completion testing or
not required E-WM-2

2 x 100mm Topcrete Standard E-WM-1

2 x 100mm Hemelite Standard E-WM-2

75mm min cavity

E-WM-3
Drylining (8kg/m2 min)
RD te qu

or
- n tin red

E-WM-4
o g
re
s i

or 2 x 100mm Topcrete Standard E-WM-3

si
te

Nominal 8mm 2 x 100mm Hemelite Standard E-WM-4

E-WM-8* parging 75mm min cavity

Notes Hemelite and Topcrete separating wall types should be used where there is a separating floor
All Hemelite and Topcrete should be specified as solid blocks
* This Robust Detail applies to Hemelite cavity separating walls only; it includes a 35mm Isowool Hi-Therm RD35 foil-face
mineral wool acoustic batt and the parging can be omitted.

20 w w w. t o p b l o c k . c o . u k
Hemelite and Topcrete Application
New Dwellings Pre-completion testing
Construction Methods of compliance Recommended solution
elements

Separating walls Constructions requiring pre-completion

testing in accordance with Approved 13mm plaster (10kg/m2 min)
Document E or other technical guidance
215mm Topcrete Standard
(100mm blocks laid flat)

215mm min

13mm plaster (10kg/m2 min)

2 x 100mm Topcrete Standard

50mm min cavity

13mm plaster (10kg/m2 min)

Si req
te u
te ire

2 x 100mm Hemelite Standard

st d
in
g

75mm min cavity

Notes Hemelite and Topcrete separating wall types should be used where there is a separating floor
All Hemelite and Topcrete should be specified as solid blocks
Where there is a step or stagger of at least 300mm in the Hemelite separating wall, a drylined finish may be used

New Build Dwellings and Extensions

Construction Methods of compliance Recommended solution
elements

Internal Walls Approved Document E Plaster or drylining

prescriptive solutions or
100mm Hemelite Standard
Topblock constructions 75mm Topcrete Standard

which have been shown

by testing to meet the
regulations

Internal Floors Approved Document E
prescriptive solutions or
50mm min sand/cement screed Solid infill blocks comprising
100mm Hemelite Standard*
100mm Topcrete Standard
g
ed in

Topblock constructions
ir st
qu te

which have been shown

re ite

by testing to meet the

s
o

Any ceiling finish

N

regulations
* 3.6 or 7.3 N/mm2 Hemelite blocks may be used, but the 3.6 N/mm2 blocks should be specified as flooring grade.

w w w. t o p b l o c k . c o . u k

21 National Sales Helpline: 0845 606 2468

Hemelite and Topcrete Application
New Build Rooms for Residential Purposes*
Any of the recommended solutions shown for the New Build Dwellings (on pages 20 & 21) can be specified for
separating walls for use in rooms for residential purpose. In addition the solutions shown below may be used:
Construction Methods of compliance Recommended solution
elements

Separating Walls Constructions requiring

13mm plaster or drylining (10kg/m2 min)
pre-completion testing in
accordance with Approved
Document E or other
215mm Topcrete (100mm blocks laid flat)
technical guidance
e.g. BBA certification or
13mm plaster or drylining (10kg/m2 min)
field test data
215mm

190mm Topcrete RPW

ed g
ir tin
qu es
re e t
140mm

t
Si
190mm

Note *Rooms for residential purposes include hotels, hostels, boarding houses, halls of residence and residential houses but exclude hospitals or
similar establishments used for patient accommodation

External walls blockwork should normally be of any insulation.

In cavity walls, Hemelite or rendered or clad. When the

cavity is not to be fully filled In a single leaf wall the minimum
Topcrete may be used for either
or both leaves, normally with a with insulation, a clear cavity of width of blockwork, with or

minimum width of 90mm. When 50mm minimum width should be without rendering, may be

used for the outer leaf, the maintained, excluding the width selected from BS 5628-3.

22 Technical Services: 0870 242 1489

Hemelite and Topcrete Application
Thermal insulation
Some typical construction
solutions to comply with Building
Regulation Part L, Conservation
of Heat and Power, are shown on
page 24. As insulation material
sizes and their thermal
conductivity are subject to
change, it is recommended that
the U-value of constructions be
periodically confirmed by
reference to Technical Services or
the Topblock website.
From April 2006, Approved
Document L1A (new dwellings)
of the Building Regulations was
introduced so that compliance is
demonstrated by showing that
the Dwelling emission rate (DER)
is no greater than the Target
emission rate (TER) of a notional
building of the same size as the
proposed house. The TER is
calculated using standard
defaults for the fabric insulation
and the heating and hot water
Elemental U-values for extensions to existing dwellings
Element
Walls
Floor
Roof insulation at ceiling level
Roof insulation at rafter level
Roofs (flat)
Windows, roof windows & rooflights
Doors with more than 50% of internal face glazed
Other doors
23
Sloping or flat roof
U-value = 0.14 W/m2K
Windows and doors
U-value = 1.8 W/m2K
Gas boiler with a
minimum Sedbuk
Of 86%
Typical U-values
systems that are embedded
within the SAP 2005 software,
resulting in a 20% reduction in
CO2 emissions compared to the
previous requirements.
The actual level of fabric
insulation required will be
dependent upon a number of
factors including the fuel type
used and the efficiency of the
heating system. The diagram
above shows typical U-values for
the exposed elements of the
w w w. t o p b l o c k . c o . u k
Roof with ceiling
U-value = 0.14 W/m2K
Roof window or rooflights
U-value = 1.8 W/m2K
Exposed walls
U-value = 0.30 W/m2K
Ground floor
U-value = 0.20 W/m2K
building, assuming that the fuel
type is mains gas, which could
form the starting point for the
DER calculation.
Approved Document L1B
covers the standard of
insulation required when
building work is carried out on
an existing dwelling. When
constructing an extension to a
dwelling, minimum elemental
U-values apply as shown in the
table below.
Dwellings U-value (W/m2K)
0.30
0.22
0.16
0.20
0.25
1.80
2.20
3.00
Hemelite and Topcrete Application

U-values using clear cavity with thermal laminates

Internal finish U-value of 100mm inner leaf (W/m2K)
Thermal laminate Hemelite Standard Topcrete Standard
50mm Thermalcheck K (2.27 m2K/W) 0.32 0.34
60mm ThermaLine Super (2.32 m2K/W) 0.31 0.32
65mm ThermaLine Super (2.55 m2K/W) 0.29 0.30

U-values using partial fill insulation

Insulation Internal finish U-value of 100mm inner leaf (W/m2K)
Hemelite Standard Topcrete Standard
50mm Kingspan TW50
13mm Dense plaster 0.30 0.31
(k = 0.023 W/mK)
with low-e cavity* 13mm Lightweight plaster 0.29 0.31
9.5mm Plasterboard on dabs 0.29 0.30
12.5mm Plasterboard on dabs 0.28 0.30
Note Resistance of lowe cavity 0.644 m2K/W

Insulation Internal finish U-value of 100mm inner leaf (W/m2K)

Hemelite Standard Topcrete Standard
55mm Kingspan TW50
13mm Dense plaster 0.30 0.31
(k = 0.023 W/mK)
with low-e cavity* 13mm Lightweight plaster 0.29 0.31
9.5mm Plasterboard on dabs 0.29 0.30
12.5mm Plasterboard on dabs 0.28 0.30
Note Resistance of lowe cavity 0.64 m2K/W

U-values using full fill insulation

Insulation Internal finish U-value of 100mm inner leaf (W/m2K)
Hemelite Standard Topcrete Standard
100mm Dritherm 32
13mm Dense plaster 0.28 0.30
(k = 0.032 W/mK)
13mm Lightweight plaster 0.28 0.29
9.5mm Plasterboard on dabs 0.27 0.29
12.5mm Plasterboard on dabs 0.27 0.29

Insulation Internal finish U-value of 100mm inner leaf (W/m2K)

Hemelite Standard Topcrete Standard
100mm Springvale
13mm Dense plaster 0.28 0.29
Ecobead Platinum
(k = 0.033 W/mK) 13mm Lightweight plaster 0.28 0.29
9.5mm Plasterboard on dabs 0.27 0.28
12.5mm Plasterboard on dabs 0.27 0.28

24 National Sales Helpline: 0845 606 2468

Hemelite and Topcrete Design
Safe handling
Repetitive one-person handling
of blocks can pose a risk of
injury. Health and Safety
Executive Construction Sheet 37
advises that in such cases blocks
should not exceed 20kg. Some
constructions may require the
use of heavier units and
appropriate handling methods
should be adopted. Maintaining
blocks within the 20kg guideline
can be achieved in a number of
ways. For example, cellular or
hollow blocks can often be
specified without compromising
performance.
Wall widths of 190mm and
215mm can be achieved by
laying 2 x 90mm or 2 x 100mm
blocks back to back. This is
recommended for facing
applications. Alternatively solid
Movement control
Movement joints should be
provided in accordance with
BS 5628-3 generally at intervals
of 7 8m. Movement joints are
not usually necessary for internal
walls in dwellings. In areas of
concentrated stress, such as
above and below openings,
consideration should be given to
the introduction of bed joint
reinforcement.
Joint
Flat tie in filler
alternate
courses
Sealant as
required
Typical movement joint
Mortar
The mortar type should be
selected taking into account
durability, structural strength
and provision for movement.
Detailed guidance on the
selection of mortars is given in
BS 5628-3 and BS 8000-3.
For work above ground level
(DPC), mortar designation (iii)
will normally be satisfactory.
Below ground level, mortar
designation (iii) or (ii) may be
used in accordance with in
BS 5628-3.
The design of walls employing
high strength blocks, typically
10.4N/mm2 or greater, will result
in enhanced loadbearing
capacity when designation (ii) or
(i) mortars are used.

units such as Hemelite Ultra or

Topcrete RPW can be specified.
Wall widths of 215mm can also Suggested mortar mixes
be met by laying 100mm blocks
flat (on their sides). This is
Work above DPC mortar designation (iii)
a) 1 portland cement,
recommended where finishes
1 hydrated lime,
such as plaster or drylining are to
6 sand
be applied to the wall. A number
b) 1 portland cement,
of recent product innovations
6 sand + plasticiser
such as the Topcrete Midi,
c) 1 masonry cement
Multicore and RPW blocks have
5 sand
been designed to combine
technical properties with safe Work below DPC mortar designation (ii)
handling requirements. a) 1 portland cement
4 sand + plasticiser
For guidance on approximate Notes The sand should conform to BS 1200
unit weights, reference should Factory produced mortars or carefully gauged site mixed mortars should be used

be made to the size and unit

weight tables in this brochure.

25 Technical Services: 0870 242 1489

Hemelite and Topcrete Design
Wall ties Design Guide
Use wire butterfly or double More detailed design
triangle ties complying with information including advice on
BS 1243, or other ties complying structural design, durability and
with DD 140-2 at the density and movement control can be found
positioning required by the in the Topblock Design Guide.
Building Regulations and
BS 5628-1 & 3.

For separating walls, butterfly

ties or ties conforming with Type
A as specified in Approved
Document E should be used.

Specification
Blockwork to: (state location)
Blocks to BS EN 771-3*: Topcrete dense aggregate blocks
Hemelite lightweight aggregate blocks
Manufacturer: Tarmac Topblock Limited
Type: Topcrete: *Solid *Cellular *Hollow *Cellular Multicore
Hemelite: *Solid *Cellular *Hollow
Grade: *Standard grade *Paint Quality

Compressive strength to BS EN 771-3 (N/mm2) Topcrete: *3.6 *7.3 *10.4

Hemelite: *3.6 *7.3 *10.4 & *22.5

Topcrete shape and dimensions:

Regular block: 440mm length x mm width x 215mm high
Midi block: 290mm length x 140mm width x 215mm high
Residential Party Wall (RPW) block: 290mm length x 190mm width x 140mm high
Reveal block: 440mm or 215mm length x 100mm width x 215mm high
with a cavity return of 65mm
Coursing brick: 215mm length x 100mm width x 65mm high
Hemelite shape and dimensions:
Regular block: 440mm length x mm width x 215mm high
Foundation block: 290/300mm x 255mm x 140mm high
Reveal block: 440mm or 215mm length x 100mm width x 215mm high
with a cavity return of 65mm
Coursing brick: 215mm length x 100mm width x 65mm high

Notes * Delete as applicable

Not all strengths are available in all grades: please refer to material properties table

26 w w w. t o p b l o c k . c o . u k
Hemelite and Topcrete Sitework
Sitework
No matter how superior the
product or design, the
workmanship on site will have a
major influence on the standard
of the completed project. As
technical standards improve,
there is a growing trend towards
reliance on good site practice to
enable buildings to meet
prescribed levels of performance
in a number of key areas.
For comprehensive information
on construction and site practice,
including application of finishes,
fixings and mortar mixes,
reference should be made to the
Topblock Sitework Guide.
27
Delivery and storage
Delivery is normally by crane-
offload road vehicles. Delivery by
alternative vehicle type is
available by arrangement.
Shrinkwrapping of products is
available as an optional extra.
All products are cured upon
leaving the factory and are ready
for immediate use.
Packs of blocks should be stored
on firm and level ground,
stacked no more than 3 high,
clear of standing water, taking
care to ensure that the stack is
stable. Once packs have been
opened, blocks should be
protected by waterproof
sheeting or similar against frost,
rain and mud splash.
If blocks have become excessively
wet, they should be allowed to
dry out before use.
National Sales Helpline: 0845 606 2468
 CI/SfB
Ff4
September 2006

Where do I find more?

Tarmac Topblock offer a complete range of aircrete, lightweight and dense products. As a UK market leader you can
expect our blocks to meet the most demanding of building regulations and requirements. To make contact could
not be easier!

National Sales Helpline

Call us on: 0845 606 2468

Technical Helpline
Call us on: 0870 242 1489
Email: technical.services@tarmac.co.uk

Literature requests:
Call us on: 08456 044 114
Email: marketing@tarmac.co.uk

Quote reference L105

The product brochures available include:

Durox - large format aircrete blocks
Toplite - aircrete blocks
Durox System - thin joint blocks

Tarmac Topblock Limited

Millfields Road
Ettingshall
Wolverhampton
West Midlands WV4 6JP

Website: www.topblock.co.uk

Tarmac and the T mark are registered trademarks of the Tarmac Group.

Although Tarmac Limited does its best to ensure that any advice, recommendations or information it may give is accurate, no liability or responsibility of any kind (including liability for negligence) is
accepted in this respect by Tarmac Limited, its staff or agents. Claims and statements made by Tarmac Limited regarding its products refer to those which have been properly handled on site. Tarmac
Limited cannot accept any liability or responsibility of any kind (including liability for negligence) for problems caused by the acts or omissions of third parties or by poor practices.