ELECTROTHERM INDIA LTD

TOOL ESTIMATION SHEET

Part Details Date: 02/14/16

Tool No : Model *****

Part Description Tubular battery

Tool type MOULD

Material cost Details (A) Conversion cost Details (Time in Hrs) (B)
Sl. Thick No. Rough Coordinate
Item description Material Diameter Length Breath Wt.(Kgs) Rate/kg Material cost Surface grinding 1 Bench work Heat treatment SG2 CG EDM WEDM Milling
No. ness of Machining drilling

1 core H11 500 250 25 1 24.38 280.00 6,825.00 10.0 3.0 3.0 3.0 2.0 5.0 22.0

2 cavity H11 500 250 25 1 24.38 280.00 6,825.00 10.0 3.0 3.0 3.0 2.0 5.0 22.0

3 insert H11 30 200 15 4 2.81 280.00 786.24

10

Standard Elements 20.0 6 6 6 15 4 0 10 0 44

1 Fasteners 350.00

2 Springs & RUBBER Cost per hour

3 Dowels - 60 80 40 40 80 50 80 320 200 500

4 BEARING - Total cost

1,200.00 480.00 240.00 240.00 6,000.00 200.00 - 3,200.00 - 22,000.00

Total Material Cost (A) 14,786.24 Total Conversion Cost (B)

Other Cost Details (C) Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

Sl.No Category Time in Hrs Cost per hr Cost Sl.No Category

1 Design Cost 10% of tooling cost 0 1

2 Assembly Cost 10% of tooling cost 0 2

3 Trial cost 5% of tooling cost 0

4 CUTTER COST 5000 3

Total Other Cost (C) 5,000.00 Total Recovery Cost (D)

E Sub Total Cost (A+B+C-D) 62,046.24 Supplier Development Engineer

Prepared by: VINAYAK.HALEKOTI
F OVER HEAD 15% on E 9,306.94 Name:

G Forwarding Charges 5% 3102 PROPERTY OF ELECTROTHERM INDIA LTD (vinayak.halekoti@fireflybattery.in)

Rejection @ 5% 3102
Checked by:
Total Tool Cost (E+F+G) 77,557.80 Sign / Date Sign / Date
STIMATION SHEET

Conversion cost Details (Time in Hrs) (B)

POLISHING M/C SETTING TIME

12.0 1.0

12.0 1.0

24 2

Cost per hour

350 150

Total cost

8,400.00 300.00

Total Conversion Cost (B) 42,260.00

Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

Category Cost

Total Recovery Cost (D) 0

Prepared by: VINAYAK.HALEKOTI

(vinayak.halekoti@fireflybattery.in)

Checked by: