BETEC 110, 140, 180, 516

1.01

Cementitious grouting mortars and concrete (acc. to DAfStb-Guideline production and

application of cement-based grouting, concrete and mortars. Edition November 2011)

Grouting mortar Grouting concrete

BETEC 110 BETEC 140 BETEC 180 BETEC 516

Grain size 0-1 mm 0-4 mm 0-8 mm 0-16 mm

Grouting thickness 5-30 mm 20-120 > 30 mm > 60 mm

Fields of applicationXXXXXXX

officially regulated The BETEC grouting materials are
.manufactured, tested and monitored acc. DAfStb Guideline used in the field of constructive civil
engineering for the undergrouting and
.production and application of cement-based grouting concrete and grouting of compound units. The
..mortars" (11 / 11) main fields of application are as
follows:
supervised and manufactured acc. DIN EN ISO 9001/2000 undergrouting of steel
Highly flowable at low water-cement ratio ..constructions
grouting of machines
cement-bounded and chloride-free (< 0.001%) grouting of bridge beds
ready to use (only to mix with water) and easy to handle, grouting of rails and slabs
pumpable. Mixer type eg. compulsory mixer: Putzmeister 5S anchor grouting of machines and
..threaded rods
controlled volume increase grouting of prefabricated
frictional connection, statically and dynamically loadable ..compound units
grouting of hole footing
very high early and final strengths grouting in the underwater ..sector.
.water permeable ( acc. to DIN EN 12390-8 ) and vapor
.diffusion capable BETEC 140, exemplary acc. to DIN
EN 1504-6:
Assignment of the exposure classes according to
DIN1045-2/EN 206-1 or resistant against:

- no risk of corrosion or attack [ XO ]

- Reinforcement corrosion induced by carbonation [ XC 1,2,3,4 ]
- Reinforcement corrosion caused by chlorides, except sea water
[ 1,2,3 XD ]
- Reinforcement corrosion caused by chlorides from sea water
[ XS 1,2,3]
- Concrete corrosion by chemical attack [ XA 1.2 ]
- Freeze-thaw attack with or without antifreeze agent [ XF 1,2,3]

acc. DIN EN 1504-6 for BETEC 110, BETEC 140,

BETEC 180, BETEC 516

acc. DIN EN 1504-3 for BETEC 180, BETEC 516
 Technical Data Grouting Mortar Grouting Concrete
(all values stated at 20 C) BETEC 110 BETEC 140 BETEC 180 BETEC 516
Grain size [ mm ] 0-1 0-4 0-8 0 - 16
1)
Grouting / installation thickness [ mm ] 5 - 30 20 - 120 > 30 > 60

Density of freshly-mixed mortar [ kg/dm ] 2.2 2.2 2.3 2.4

Expansion value [%] > 0.1 > 0.1 > 0.1 > 0.1
Processing time (20 C)
2) [ min ] appr. 90 appr. 90 appr. 90 appr. 90
(depending on temperature)
Processing temperature
[ C ] +5 / +30 +5 / +30 +5 / +30 +5 / +30
min./max.(temp. precast element)
3)
Min/Max. Water quantity
at + 5 C ..[ l/25 kg ] 4.4 2.9 2.4 2.8
at +20 C [ l/25 kg ] 4.0 2.6 2.3 2.5
at +30 C [ l/25 kg ] 3.7 2.3 2.2 2.3
Depth of water penetration acc. to
[ mm ] appr. 1 appr. 1 appr. 1 appr. 1
DIN 1048
Yield (25 kg bag) [ dm ] appr. 12-13 appr. 12-13 appr. 12-13 appr. 12

Calculation quantity [ kg/m ] 1950 1990 2060 2100

4)
Compressive strength
after 24 h [ N/mm ] 47 44 42 42
28 d [ N/mm ] 83 95 85 85
91 d [ N/mm ] 85 105 90 90
Each value refers to
prisms of 4x4x16 cm
1)
low temperatures reduce the flowability and delay the processing time, high temperatures accelerate the strength development and reduce the ..
2) 3)
processing time drinking water quality storage of samples according to DIN EN 196 T. 1,the strength values are average supervisions results of
our manufacturing plant

Classification acc. DAfStb guideline production and application of cement-based grouting concrete and
mortars" (11 / 11)
all values stated at + 20 C Grouting mortar Grouting concrete

BETEC 110 BETEC 140 BETEC 180 BETEC 516
Consistency / -field [-] high flowable high flowable high flowable high flowable
Extending mass = a [ mm ] not relevant not relevant a2 ( 600-690 ) a1 ( 500-590 )
Flow value class= f [ mm ] f3 ( > 750 ) f2 ( > 650-740) not relevant not relevant
Co-relation between flow value and
[-] ca 3:1 ca 3:1 not relevant not relevant
extending mass
Early strength class [-] A A A A
After 24 h [ N/mm ] ( > 40 ) ( > 40 ) ( > 40 ) ( > 40 )
Compressive strength class [-] C 55 / 67 C 60 / 75 C 60 / 75 C 60 / 75
Strength development [-] fast fast fast fast
Concrete application type [-] Also suitable for prestressed concrete (also for reinforced / unreinforced concrete)

Shrinkage class [-] SKVM III SKVM II SKVB I SKVB I

BETEC 110, 140, 180, 516
Important indication:xxxxxxxxxx
If requested, these products are
available also with steel fibres (see
data-sheet no. 1.04): ability, any further rodding will not be
BETEC 140 SF necessary. Alternatively the BETEC
BETEC 180 SF
Specifications for using
The BETEC grouting materials are
mixed in an adequate forced mixer.
Alternatively drilling machines with
single or double-beater can be used;
however it has to be followed that
herewith the beater must be
completely dipped into the powder
material (for example a good mixing
result is achieved when a 25 kg pail
is used for a powder quantity of 25
kg). A lump-free, homogeneous mix-
ture is achieved by adding 4/5 of the
required quantity of water into the
mixer. After adding the respectively
necessary quantity of powder and
having mixed for two minutes, the
remaining quantity of water has to be
added. The mixing-time depends on
the mixer; however, 4 minutes can
be considered the minimum. The
mixture should be left for further 5
minutes so that possibly interfered
air is able to escape. The thus mixed
and homogeneously stirred material
of the BETEC grouting material is
poured into the respective cavity.
The undergrouting regularly is
effected by means of a previously
constructed sheeting which has to be
tight and not sucking. If the
respective cavity is not quadratic, the
BETEC grouting mortar has to be
poured in continuously through the
longer side. Due to the good flow-
grouting mortar can be applied
mechanically with extensive under-
grouting work by means of adequate
and in trade usual screw conveyor. A
non-porous grouting is achieved by a
sufficient number of extract
ventilation holes or slots, provided
during the construction. After being
used, the tools must thoroughly be
cleaned with water.
After-Treatment
The required after-treatment of the
free grouting flanks is effected, as
with all hydraulically setting cement
mortars, by means of jute bags and
plastic foils lying above the jute bags.
The after-treatment should last at
least 5 days. It should take place as
soon as possible, however, at the
latest when the mortar surface starts
to become rigid. In each case the
lateral grouting overhang should be
hold as small as possible (approx.
20-50 mm). As an alternative to the
traditional after-treatment methods, it
Preparation of foundationxxxxxx
is possible to use a protection
The mineral concrete foundation has
material against evaporation.
to be removed from any dirt, grease,
and all particles or layers which
could weaken the bonding strength
until the core concrete is exposed.
The prepared foundation has to be
sufficiently non-slippery for the
bonding layer, the capillaries must be
open. The pre-watering of the
concrete surface has to be executed
until it is saturated, however at least
4 hours. Apply when the foundation
surface of the concrete appears only
a little wet; any stagnant water
caused by the pre-watering of the
concrete foundation has to be
removed. The surface of the
concrete foundation has to be frost-
free. The tensile strength of the
concrete foundation surface must be
on the average 1.5 N/mm.
 BETEC 110, 140, 180, 516

After-Treatment Special indicationxxxxxxxxxxxxx

The required after-treatment of the The BETEC grouting materials
free grouting flanks is effected, as correspond to the specifications and
with all hydraulically setting cement requirements of the German DAfStb-
mortars, by means of jute bags and Guideline: Manufacturing and Appli-
plastic foils lying above the jute bags. cation of cementitious grouting
The after-treatment should last at concrete/mortar(06/06) [Abbre-
least 5 days. It should take place as viation: Ve BM R-006]. .
soon as possible, however, at the ..
latest when the mortar surface starts Size of delivery..
to become rigid. In each case the 25 kg unit. 25 kilo containerStorag
lateral grouting overhang should be
hold as small as possible (approx. Storage
20-50 mm). As an alternative to the To be stored in dry, frost-free
traditional after-treatment methods, it locations, in original sealed units.
is possible to use a protection Shelf-life 12 months. GISCODE
material against evaporation. ZP1.-

Grace Bauprodukte GmbH BETEC Mortar Systems Essen

.. Alte Bottroper Str. 64, 45356 Essen Fon +49 (0) 201 86147-0 Fax +49 (0)201 619475

Service-number for orders: + 49 (0) 6241 403-3002 Fax + 49 (0) 6241 403-3003 Email: betec.gcp-DE@grace.com

visit our homepage at www.graceconstruction.com or send an email to info.betec@grace.com

We hope the information here will be helpful. Our recommendations concerning the application which we are giving here - based on our experience
and to the best of our knowledge - are not binding, since they only contain information about our product. All possible problems and questions arising
in practice can, of course, not be stated in this data sheet. Therefore we would like to explicitly point out that all our technical recommendations and
information establish neither any contractual relationship nor any legal accessory obligation from the sales contract. It is the user's obligation to
check the adequacy of our products for the respective purpose at his own risk, despite our product information. Our general terms of delivery are
valid and can be obtained on request. With issue of this data sheet all prior data sheets are invalid. - Translation, in case of doubt the original version
is definitive -. All current data-sheets can be obtained from our homepage under : www.graceconstruction.com. The values stated are average data
from our Lab. Your may obtain different values under operating conditions at site. BETEC is a registered trade name of W.R. Grace & Co.-Conn .For
this product patents or patent applications possibly do exist. Copyright 2005 W.R. Grace & Co. Conn.

1.01 Revision: 04 / 2014 RV 6