You are on page 1of 26

Input Parameters Units Values

Tan to Tan Length (L) Mtrs 14.8


Straight Face (SF) MM 50 Say
Diameter of Shell (ID) Mtrs 4.8
Density 7.86 constant

Thickness :

Shell Thickness : t1 (mm) mm 15.13058


Dish Thickness : t2 (mm) mm 15.15516

Calculation :
Shell Height (H) : (TL - 2SF) Mtrs 14.75
Shell Circumference (C )= 3.14*(ID+t1) Mtrs 15.12721

Shell Weight Formula : Kg: = H(mtrs) x C(mtrs) x t(mm) x 7.86

Shell Wt : 26535.61 KG
Formulas in term of Inside Diameter

Calculation of Shell Thickness: t1 (mm) Meters To Inches


Internal Pressure : P 88.18471 PSIG Input Meter :
Shell Inside Radius : ID/2 : R 94.4882 INCH Output Inches:
Stress Value of Material: S* 17500 PSI
Joint Efficency : E 1
Corrosion Allowances : CA 3 MM
__P x R_
Formula : t1 : Note : * Stress Value (S) for SA516 Gr.70 is 17500
SE - 0.6P
Shell Thickness : t (Inches) 0.477582
Shell Thickness : t (mm) 15.13058 MM

Calculation of Dish Thickness: t2 (mm)


Type : 2:1 Ellipsoidal Head
Internal Pressure : P 88.18471 PSIG
Shell Inside Diameter : ID 188.9764 INCH
Stress Value of Material: S* 17500 PSI Calculation of Blank Diameter :
Joint Efficency : E 1 Outside Diameter : OD
Corrosion Allowances : CA 3 MM Formula : BD :
__P x D_
Formula : t2 : Blank Diameter : BD :
2SE - 0.2P
Dish Thickness : t2 (Inches) 0.478549
Dish Thickness : t2 (mm) 15.15516 MM Dish Head Weight :
Dish Weight :

Shell + Dish Weight : 29630.34 KG


Kg/cm2 TO PSI
4.8 Input Kg/cm2 6.2
188.9764 Output PSI 88.18471

Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Blank Diameter :
4.830261 Mtrs
(1.17 x OD) + 2SF

5.751406 Mtrs

(3.1416/4) x BD x BD x t2 x 7.86
3094.723 KG
Input Parameters Units Values
Tan to Tan Length (L) Mtrs 2.05
Straight Face (SF) MM 50 Say
Diameter of Shell (ID) Mtrs 1.5 Inches 59.05512
Density 7.86 constant

Thickness :

Shell Thickness : t1 (mm) mm 12


Dish Thickness : t2 (mm) mm 14

Calculation :
Shell Height (H) : (TL - 2SF) Mtrs 2
Shell Circumference (C )= 3.14*(ID+t1) Mtrs 4.750099

Shell Weight Formula : Kg: H(mtrs) x C(mtrs) x t(mm) x 7.86

Shell Weight : 896.0587 KG


WEIGHT ESTIMATION

Calculation of Shell Thickness: t1 (mm) Meters To Inches


Internal Pressure : P 177.79175 PSIG (Design) Input Meter :
Shell Inside Radius : ID/2 : R 29.52755 INCH Output Inches:
Stress Value of Material: S* 20000 PSI
Joint Efficency : E 0.85
Corrosion Allowances : CA 3 MM
__P x R_
Formula : t1 : Note : * Stress Value (S) for SA516 Gr.70 is 1
SE - 0.6P
Shell Thickness : t1 (Inches) 0.3107591
Shell Thickness : t1 (mm) 10.893282 MM

Calculation of Dish Thickness: t2 (mm)


Type : 2:1 Ellipsoidal Head
Internal Pressure : P 177.79175 PSIG (Design)
Shell Inside Diameter : ID 59.0551 INCH
Stress Value of Material: S* 20000 PSI Calculation of Blank Diameter :
Joint Efficency : E 0.85 Outside Diameter : OD
Corrosion Allowances : CA 3 MM Formula : BD :
__P x D_
Formula : t2 : Blank Diameter : BD :
2SE - 0.2P
Dish Thickness : t2 (Inches) 0.3120729
Dish Thickness : t2 (mm) 10.926651 MM Dish Head Weight :
Dish Weight :
2 x Dish Weight :

Shell + 2*Dish Weight : 1512.0365 KG

Volume of Vessel : 3.5625733 Cu.Mtr

Total Surafce Area : 13.64 Sq.Mtr


Kg/cm2 TO PSI
1.5 Input Kg/cm2 12.5
59.05512 Output PSI 177.7918

Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Blank Diameter :
1.528 Mtrs
(1.17 x OD) + 2SF

1.88776 Mtrs

(3.1416/4) x BD x BD x t2 x 7.86
307.9889 KG
615.9778 KG
Input Parameters Units Values
Tan to Tan Length (L) Mtrs 2.85
Straight Face (SF) MM 50 Say
Diameter of Shell (ID) Mtrs 1.2 Inches 47.244096
Density 7.86 constant

Thickness :

Shell Thickness : t1 (mm) mm 12


Dish Thickness : t2 (mm) mm 16

Calculation :
Shell Height (H) : (TL - 2SF) Mtrs 2.8
Shell Circumference (C )= 3.14*(ID+t1) Mtrs 3.807619

Shell Weight Formula : Kg: H(mtrs) x C(mtrs) x t(mm) x 7.86

Shell Weight : 1005.577 KG


WEIGHT ESTIMATION

Calculation of Shell Thickness: t1 (mm) " ASME VIII-DIV-1, UG-27"


Internal Design Pressure : P 177.79175 PSIG (Design)
Shell Inside Radius : ID/2 : R 23.622048 INCH
Stress Value of Material: S* 20000 PSI
Joint Efficency : E 0.85
Corrosion Allowances : CA 3 MM
__P x R_
Formula : t1 : SE - 0.6P
Shell Thickness : t1 (Inches) 0.2486073798
Shell Thickness : t1 (mm) 9.3146274478 MM

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32"


Type : 2:1 Ellipsoidal Head
Internal Design Pressure : P 177.79175 PSIG (Design)
Shell Inside Diameter : ID 47.244096 INCH
Stress Value of Material: S* 20000 PSI
Joint Efficency : E 0.85
Corrosion Allowances : CA 3 MM
__P x D_
Formula : t2 : 2SE - 0.2P
Dish Thickness : t2 (Inches) 0.2496583796
Dish Thickness : t2 (mm) 9.3413228411 MM

Shell + 2*Dish Weight : 1511.0678926256 KG

Volume of Vessel : 3.5625733421 Cu.Mtr

Total Surafce Area : 13.64 Sq.Mtr

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32"


Type : Torispherical Heads
Internal Design Pressure : P 3.5625733421 PSIG (Design)
Inside Spherical/Crown Radius : R 59.0551 INCH
Stress Value of Material: S* 20000 PSI
Joint Efficency : E 0.85
Corrosion Allowances : CA 3 MM

Formula : t2 : _0.885PR_
SE - 0.1P
Dish Thickness : t2 (Inches) 0.0109527878
Dish Thickness : t2 (mm) 3.2782008101 MM

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32"


Type : Hemispherical Heads
Internal Design Pressure : P 59.0551 PSIG (Design)
Inside Spherical/Crown Radius : R 59.0551 INCH
Stress Value of Material: S* 20000 PSI
Joint Efficency : E 0.85
Corrosion Allowances : CA 3 MM

Formula : t2 : _ 2SEPR_
- 0.2P
Dish Thickness : t2 (Inches) 0.1026093164
Dish Thickness : t2 (mm) 5.6062766359 MM

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32"


Type : Conical Heads& Sections(without transition Knuckle)
Internal Design Pressure : P 59.0551 PSIG (Design)
Inside Diameter of head skirt : D 59.0551 INCH
Stress Value of Material: S* 20000 PSI
Joint Efficency : E 0.85
1/2 half apex angle of cone at centrline of 0.7854
head,
Corrosion Allowances : CA 3 MM

Formula : t2 : _2cos(SE
PD_
- 0.6P)
Dish Thickness : t2 (Inches) 0.1453643265
Dish Thickness : t2 (mm) 6.6922538939 MM

Nozzle Neck Thickness " ASME VIII-DIV-1, UG-45"


minimum neck thickness required for
internal and external pressure using UG- ta
27 and UG-
28 (plus corrosion allowance), as
applicable.
Meters To Inches Kg/cm2 TO PSI
Input Meter : 1.2 Input Kg/cm2 12.5
Output Inches: 47.2441 Output PSI 177.7918

Note : * Stress Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Calculation of Head Dimensions :


Outside Dia 1.232 Mtrs
Outside Radius 0.616 Mtrs

Crown / Dish Radius L = 0.9045 x Do 1.114344 Mtrs

Knuckle Radius r = 0.1727 x Do 0.2127664 Mtrs


Inside Depth of Dish = ID/4 0.3 Mtrs
Develop Diameter : 2 ( b / 180) p r + 2 ( a /180) p L + 2 f
Develop Diameter : 1.59965 Mtrs
Weight : 252.7454 Kg
2 x Dish Head : 505.4909 Kg
2:1 Elliptical Dished End Devlopment Cylindric

Inside Dia Di = 1200 mm Shell Height (H) : (TL - 2SF)


Thickness t = 14 mm
Straight face f 50 mm
Outside Dia Do = 1228 mm Volume Shell
Outside Radius Ro = 614 mm
Crown / Dish Radius L = 0.9045 x Do = 1110.726 mm Surface Area shell
Knuckle Radius r = 0.1727 x Do = 212.076 mm
Inside Depth of Dish d = 300 mm

a = (Do - 2 r ) / 2 = 401.924 mm

a = Sin-1( a / L - r ) = 26.568

b = 90 - a = 63.432

b = Cos a r = 56.561 mm

c = L - Cos a L = 1054.165 mm

e = Sin a L = 496.776 mm

f = b/2 = 31.716 mm

Develop Diameter : D.L = 2 ( b / 180) p r + 2 ( a /180) p L + 2 f

D.L = 1600 mm

Weight : W = 220.87 Kgs

Surface Area : SA = 1634654.66 mm2 1.63 m2 SA :

Volume : V = 226194671.06 mm3


V = 0.2261946711 m3
Cylindrical shell Electrical

Shell Height (H) : (TL - 2SF) 2.75 Mtrs


1Kva 1 x 1.25 H.P
1Kva 0.746 KW
Volume Shell 3.110184 Cu.Mtrs

Surface Area shell 10.36728 Sq.Mtrs


Torispherical Dished End Height

Internal height Hi = Cr - ( Cr-ID/2) * ( Cr+ ID /2 -2

1.084 x OD x OD
r - ( Cr-ID/2) * ( Cr+ ID /2 -2Kr )
May 21, 2003
Art Montemayor 2:1 Ellipsoidal Heads Rev: 1

Inches 37.80 Approximate area for nozzle attachment

Start of Knuckle Radius mm 960

Inside Depth
Knuckle Radius (= I.D./4)
Inches 8.16 11.811024 Inches
mm 207 300 mm

Tangent Line

Straight
Flange
15.46 Inches Dish Radius (Varies)
2" Nom.
Note: 42.73 Inches 51mm
Verify all dimension 393 mm 1085 mm
with vendor drawings

Key In the Head I.D. 47.2441 Inches

1200 mm

2:1 Elliptical Head


NOTE:
Ellipsoidal 2:1 heads are fabricated and measured using the Internal Diameter (ID) of the head.
Note that this measurement convention is opposite to that of the ASME F&D head.
Any cylindrical shell fabricated to fit these heads must conform to or match the ID dimension.

FileName: 358953334.xls
Page 19 of 26 Worksheet: Ellipsoidal Heads
ASME Flanged & Dished: Dish Radius = Head Diameter

Knuckle Radius = 6% of Head Diameter

Standard Flanged & Dished: Dish Radius = Head Diameter

Knuckle Radius = 3/4" to 2" depending on


Head Diameter

80:10 Flanged & Dished: Dish Radius = 80% of Head Diameter

Knuckle Radious = 10% of Head Diameter

Hemispherical: Dish Radius = 1/2 Head Inside Diameter

Knucle Radius = N/A

Elliptical: Dish Radius 90% of Head Diameter

Knuckle Radius 17.3% of Head Diameter

ASME: 10% Dish Radius = Head Diameter

Knuckle Radius = 10% of Head Diameter


Input Parameter :

Volume, V: Cu.f
Pressure, P : 12 PSIG
Corrosionallowances, C : 3 in
Allowable Stress, S : 2000 PSIG
Joint Efficiency, E : 1

Calculation :

Method 01 : Method 02 :
Vessel Ratio, F1 : Vessel Ratio, F2 :

F1 : 0.002 F2 :

1. caculate F1. 1. caculate F2.


2. From Fig 2-58, using F1 and vessel volume, V, 2. From Fig 2-59, using F2 and vessel vo
determine the vessel diameter, D determine the L/D
3. Use D and V to calculate the required length , L. 3. Use L/D to calculate D
4. Use D and V to calculate required len
Pressure (PSIG) L/D Ratio
0-250 3
250-500 4
>500 5

498.2 in.

Fig 2-59, using F2 and vessel volume, V,


rmine the L/D
L/D to calculate D
D and V to calculate required length, L.

You might also like