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Robert Wiseman
Dairies
Reducing water consumption for a higher
economic value and a lower carbon footprint
O ne of the major costs in milk processing
is water: 1.3 liters of water is needed for
every one liter of milk processed. On top of
this, 4.2g of chemical oxygen demand (COD)
is produced from every liter of milk processed,
which is then discharged into wastewater.
Robert Wiseman decided to optimize its
water and wastewater use by aiming to
reduce water consumption across its dairy
network by 25% over a five year period.
The project was started in their main dairy
plant located in Bridgwater, which processes
125 million liters of milk per day.
Veolia Water Technologies (VWT) is
supporting Robert Wisemans project by
providing a Dissolved Air Flotation (DAF)
system and a membrane bioreactor (MBR)
to reduce COD. The quality of the discharged
effluent more than meets the environmental
requirements. In fact, the quality of the
treated effluent was so good that Robert
Wiseman wanted to reuse it.
VWT therefore proposed its reverse osmosis
(RO) system: MegaROTM to recycle the effluent
in order to use it for the CIP (Cleaning in
Place) system. The MegaRO technology uses
a membrane to remove 99% of residual COD,
dissolved salts and bacteria from the treated
process wastewater, producing water of equal
or better quality than the mains supply.
VWT was one of the early pioneers of
MBRs, thanks to its Biosep process, and
using this expertise VWT were able to feed
the MBR effluent directly to the MegaRO
system with no set-backs. Robert Wiseman
became the first dairy industry business in
CREATING VALUE FOR INDUSTRY 41
the UK to install a RO recycle system, enabling
them to recover 200m/day of process
wastewater. DAIRY
RECYCLING
50% OF ITS
The reverse osmosis process is driven by WASTEWATER
pressure, but the MegaROs low-pressure
membranes and high-efficiency pumps make
it one of the most energy efficient systems
on the market. Low energy use means not
only reduced carbon emissions but also low
operating costs. Moreover, the quality of the
waste concentrate stream from the MegaRO
is still good enough for the effluent to be
discharged directly into the drainage ditch.
"Because the operating cost of the MegaRO
is low, the recovered water actually costs less
than mains water even after including capital
amortization. We expect to get a payback on
the 130,000 (approx. 153,000) investment
in about two and half years." said Eleanor
Walton, Robert Wiseman Dairies' project
manager.
Although the plant has only been in
operation for six months, Walton had
enough confidence to be talking to
Veolia Water Technologies about
a second plant to recycle another
80m/day of wastewater. We also
want to roll out this kind of technology
to some of our other sites where they have an
expensive sewer discharge she says.
Robert Wiseman Dairies operates six
dairies, 14 distribution depots and
employs more than 4,700 employees.
Robert Wiseman Dairies supplies a third
of the UKs milk.
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 CREATING VALUE FOR INDUSTRY 21

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EDITORS
NOTE

Engr. Alice Hernandez

Senior Editor-at-Large
Contents
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An Engineering Pioneer
McDermott is one of the pioneers of the energy industry
with a rich history of engineering firsts. Among some of the
unique achievements have been:

First offshore platform in the Gulf of Mexico (1947)

Installed the first large diameter, concrete coated
pipeline off shore in the Gulf of Mexico (1951)

Built the worlds tallest single-piece jacket (1981)

Installed the first pipeline using the J-lay method (1994)

Built the worlds first production spar platform (1996)

Built the largest-ever subsea structure as part of the
Ichthys LNG Project (2014). The image you see here is
the construction of this project in Australia.
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