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Condition monitoring and diagnostics have been found to be a cost effective means of
increasing the availability and reliability of machines. This process translates into
increased production, higher profitability, greater safety, and less stress on personnel.
This course has been written for the beginner in a predictive maintenance program. This
course is intended to acquaint the beginner in the necessary concepts and basic practices
involved in machine condition monitoring and diagnostics. Everyday practical work
experience will add to the skill of the new analyst
Objective
At the end of this course, participants will be able to select the appropriate sensor and
technique to diagnose typical machinery malfunctions. They will be able to read
vibration signatures and evaluate machinery condition from the data. Participants will
recognize various common problems and be able to make recommendations for
continued operation repairs, and isolation of the affected machinery component.
Methodology
The training methodology is a combination of lectures, individual, workshop and
examination. The participants will each be provided with a handout that contains printed
materials for use during the training and for reference after the training.
Topics
Vibration Sources and Uses
Basic Machinery Vibrations
Data Collection and Analysis
Machine Characteristics
Vibration Testing
Basic Analysis
Vibration Severity
Additional Correction Monitoring Techniques
DATA COLLECTION
Physical Observations
o Noise
o Sight
o Smell and Touch
Periodic and Continuous Data Collection
o Selecting a Measure
o Vibration Sensors
o Sensor Selection
o Sensor Mounting
o Sensor Location
Review
VIBRATION TESTING
Periodic Monitoring
o Machine Knowledge
o Data Collection Procedures
o Frequency of Data Collection
o Screening and Trending
o Alarms
o Reports
Machine Analysis
o Fault Analysis
o Condition Evaluation
Acceptance Testing
Design Characteristics
Review
VIBRATION SEVERITY
Bearing Housing Evaluation
Shaft Vibrations
Gears and Bearings
Conclusions
Review
DAY 5
REVISION
EXAM (2 HOURS)