QUALITY FLASH REP

PART NAME
To, Bhagwan Precisions
CAM Rear P90

PROBLEM AREA DEF. QTY PPM

Material chip-off BOI 1800 30000

ACTION ON DEFECTIVE LOT PROBLEM STATUS

Rejected First Time

Time line : Containment action within one day ;

Corrective action and action plan submission within 4
working days

Problem Containment action

Material chip-off 1.All material hold in WIP at RFL for
near CAM seggregation of said defected material.
serration At WIP - 8000 Nos.

Sketch (if required)

Prepared by: Vikas Kumar

 Format No F-P2-08-01-01

SH REPORT Rev. No 0

Rev. Date : NA

AME PART NO. DATE

P90 43141-KTC-9000 24.04.17

PRELIMINARY ANALYSIS

Material chip-off near CAM serration

PREPARED BY VALIDATED BY

Avadhesh Kumar Maneesh Verma

Corrective action Target date Resp

 28.04.2017 Praveen Sharma

1. Radius provided at KO
pin Face 0.10/0.20. 28/04/2017 Parvinder

2. Refreshment Training
provided to operator about
troubled caused by Burr Vikas
Fold. 01.05.2017
3. Defect matrix updated.
(Material chip-off near CAM
serration)

Approved by
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8D CONCERN & CO

Supplier / Customer /
In house : Bhagwan Precisaion

Part Name : CAM Rear P90

Part Number : 43141-KTC-9000

Name Dept
Vikas Kumar Quality
Parveen Sharma Production
TEAM
Ravinder Quality
Kuldeep Forging
Lokesh Forging
CONCERN DETAILS :
Report No : Mod
Invoice No/GRN No : Qty Affect
Incident Date/ Time : 24.04.2017 Recurren
Affected Lot No's :
DESCRIPTION : Material chip-off near CAM serration
1

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SIMILAR PART CONSIDERATION :
Is the concern already appear on similar parts ( Refer Past Part history datab
Consider Yes No
2 Other models b Cam Rear Brake A
Generic parts b
Others b

INITIAL ANALYSIS :
Where Should the non conforming parts have been detected:
3 During Process/manufacture
After manufacture(e.g Final inspection/Firewall inspection)
Prior to dispatch
TEMPORARY COUNTER MEASURE IMMEDIATE :

What action have been taken to prevent delivery of reject parts to customer ?
en-route to Incoming
at Incoming
Raw Matl Store
W.I.P
Quality Department
4
FG Stores
en-route to customer
at customer incoming
Cust. W.I.P.incoming
TOTAL

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FINAL ANALYSIS: ROOT CAUSE ANALYSIS :
Causes for Occurrence
Sr. No
1 More Material Fold on serration area
2 KO Pin chipoff from circumferential of Face
3 Sharp edge on circumferential face
5
4 Radius not on KO Pin
Causes for Non Detection :
Sr. No
1 Less awareness about said defect
2
Refer Annexure for Fish

PERMANENT COUNTER MEASURE :

Action for Occurrence

Sr. No Corrective Action

1 Radius provide on circumference (R0.10/0.20)

Refreshment Training provided to operator about troubled caused by Burr

2
Fold
6

Action for Non Detection :

Sr. No Corrective Action

Defect matrix updated.

(Material chip-off near CAM serration)

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EFFECTIVENESS MONITORING :

Delivery date/Mfg Date Material will b

7

If yes : Refer Annexure Ho

FOLLOW-UP ACTION :
8
Do any of the following require action as a result of this concern ?

Doc. Affected
Sr. No Description
Yes/No

1 Drawing No

2 DFMEA No

3 Process Flow No

4 PFMEA No

5 Control plan No

6 Work instructions No

7 Quality Check Sheet No

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8 Gauges drawing / Tool drawing Yes

9 Others

Complaint open date: 24.04.17

Prepared By: Vikas Kumar

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ERN & COUNTERMEASURE REPORT SUMMARY

8D Ref number:-BP-01/03/17

8D Open Date :-24.04.2017

pt Designation
lity Asst. Mgr. Quality
ction Prod. Mgr.
lity Qulity Inspector
ing Operator
ing Operator

Model :
Qty Affected : 1800
Recurrence : First Time

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ory database)
Comment/Result
ke A

Yes No
b
b

mer ?

8,000 150

1,250 15

9,250 165

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Causes

Causes

e for Fish bone, Why Why Analysis

Resp. Dept. Actual date

Mr. Parveen Sharma Production 28.04.2017

d by Burr
Mr. Parvinder Production 28.04.2017

Resp. Dept. Actual date

Vikas Quality 01.05.2017

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erial will be identified through 100 % verification Lot by date 10/05/2017

nnexure Horizontal Deployment ( FM/ )

Existing Current Doc. Enclosed

Date & Rev. No Date & Rev. No Yes/No

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24/10.14 Rev. 00 28.04.17 Rev. 01 No

Complaint close date: 01.05.2017

Verified By: Vijay Jangra

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-BP-01/03/17

-24.04.2017

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Completion date

28.04.2017

28.04.2017

Completion date

01.05.2017

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17

Remarks

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e date: 01.05.2017

ay Jangra

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