AR47.20-D-1070SF Remove/install main fuel filter 23.2.

12
ENGINES 642.896 /898 /992 /993 in MODEL 906

Shown on engine 642.992

1 Fuel filter
2 Clamp
3 Fuel hose
4 Clamp
5 Fuel hose
6 Electrical connector (for code (KL5)
Fuel filter with water separator)
7 Screw/bolt
8 Drain pipe (with code (KL5) Fuel filter
with water separator)
9 Pliers

D47.20-1127-06

10 Safety clamp (for code (KL5) Fuel filter with water B76 Fuel filter water level sensor
separator) (engine 642.992/993 with code (KL5) Fuel filter with water
11 O-ring (with code (KL5) Fuel filter with water separator) separator)

Shown on engine 642.898

1 Fuel filter
3 Fuel hose
5 Fuel hose
6 Electrical connector (for code (KL5) Fuel filter with water separator)
8 Drain pipe (with code (KL5) Fuel filter with water separator)
12 Bracket

R53/1 Fuel filter heater with water level sensor (engine 642.896/898 with code (KL5)
with water separator)
X156/2 EKAS end position switch connector /right

D47.20-1133-01

Remove/install
Danger! Risk of explosion caused by fuel igniting, No fire, sparks, open flames or smoking. AS47.00-Z-0001-01A
risk of poisoning caused by inhaling and Only pour fuels into suitable and appropriately
swallowing fuel and risk of injury to eyes and marked containers.
skin caused by contact with fuel Wear protective clothing when handling fuel.
1 Remove air intake hose downstream of air AR09.10-D-8030SF
filter
2 Remove engine trim panel On engine 642.992/993 AR01.10-D-2405SF
3 Unclip vacuum line from cover on left cylinder Push vacuum line to side.
head cover
4 Remove glow output stage and lay down to On engine 642.896/898 AR15.20-D-4500SG
side
Do not disconnect electrical connector
from glow output state
5 Remove right EKAS end position switch With engine 642.898
connector (X156/2) from bracket (12)
6 Open clamps (2, 4) Installation: Replace clamps (2, 4)
7 Detach fuel hoses (3, 5) from fuel filter (1) and Installation: Check fuel hoses (3, 5) for
close off using suitable stop plugs damage, replace if necessary.
*129589009100
8 Loosen screw/bolt (7) *BA47.20-N-1002-02M
9 Lift out fuel filter (1) until electrical connector With code (KL5) Fuel filter whit water
(6) and drain pipe (8) can be unclipped separator

Daimler AG, 6/19/17, L/01/17, ar47.20-d-1070sf, Remove/install main fuel filter Page 1 of 2
ENGINES 642.896 /898 /992 /993 in MODEL 906
10 Disconnect electrical connector (6) from fuel With code (KL5) Fuel filter whit water
filter water level sensor (B76) or fuel filter separator
heater with water level sensor (R53/1)
11 Pull out safety clamp (10) (arrow), unlock With code (KL5) Fuel filter whit water
catch hooks using suitable pliers (9) and separator
detach drain pipe (8)
Installation: Check O-ring (11) and
replace if necessary.
12 Remove fuel filter (1)
13 Remove fuel filter water level sensor (B76) or With code (KL5) Fuel filter whit water AR47.50-D-0100SD
fuel filter heater with water level sensor separator
(R53/1)
Only when replacing the fuel filter (1).
14 Install in the reverse order
15 Switch on ignition Before initially starting engine, fill fuel filter
(1) by switching ignition on and off several
times to prevent damaging high pressure
pump
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns during Wear closed and snug-fitting work clothes.
starting procedure or when working near the Do not touch hot or rotating parts.
engine as it is running
16 Conduct engine test run and check
leaktightness in the area of the fuel filter (1)

Fuel filter

Number Designation Engine

642

BA47.20-N-1002-02M Screw/bolt, hose clamp cage to fuel filter Nm 5

129 589 00 91 00
Set of stop plugs

Daimler AG, 6/19/17, L/01/17, ar47.20-d-1070sf, Remove/install main fuel filter Page 2 of 2
ENGINES 642.896 /898 /992 /993 in MODEL 906