FOOD & BEVERAGE

UTILITIES BREWERY PLANTWEB IN ACTION

Application Solutions Guide

THE CHALLENGE
In todays highly competitive brewery industry there is a need to strive continually to improve
production efficiency. Feedback from a number of leading breweries revealed the top challenges
STEAM GENERATION they face: reducing the use of energy and other valuable resources to offset escalating costs and
Applying Emersons range of instrumentation, ensure environmental compliance, maintaining consistent quality to retain brand image, extending
Predictive Intelligence and the Power to Use It
valves, control systems and optimization plant flexibility to produce a wide range of products, and optimizing existing assets to improve plant Emersons PlantWeb digital Smart Brewery architecture enables you to harness the power of predictive intelligence
services delivers measurable utility performance availability. And for plant extensions or upgrades, ease of installation and commissioning are critical to operate more e
fficiently, safely and effectively.
improvements. to avoid lost production.

A detailed plant audit can identify design and Improving Production Performance in a Smart Brewery
Accurate instrumentation supported by latest-technology control systems and software can
control changes that build in sustainable efficiency
deliver measurable improvements to the overall efficiency of a brewery. Precise measurements at
of both process and controls, resulting in reduced
critical production phases, such as fermentation, help to ensure consistent quality and avoid the
production costs. need for costly re-work or product losses. And when these are combined with on-line collection
and monitoring of key production data, plant performance can be improved at every phase of the
With over 600 major sales, project execution, brewing process. Emersons PlantWeb digital architecture establishes a data-rich environment
and support locations in more than 85 countries, that supports the monitoring of critical processes and equipment. These benefits can now be
You gain unmatched capabilities to improve productivity through For new facilities or plant expansions, PlantWeb helps to get you up
we are here for you. extended by the use of Smart Wireless to address a whole array of issues that were previously either
reduced cost and improved output with PlantWeb. and running more quickly and at lower risk and cost.
technically or financially prohibitive.

Performance Challenges Business Impact Areas Improvement Opportunities Control and Asset Optimization
Waste of valuable resources caused by: Utilize high accuracy flow meters to
Beer losses through re-work, product sent to drain or identify root causes of beer loss.
reduced yield in the conversion process Increased Production Costs Implement precise temperature Smart digital control and asset management systems Power PlantWeb by enabling operations and maintenance staff
Inaccurate measurements resulting in high energy measurement to optimize to optimize production and availability.
costs and reduced kettle efficiency saccarification and fermentation. Fed by rich and reliable process information from intelligent field devices, you are empowered to raise performance,
improving overall quality, yield, and profitability.
SERVICES & SUPPORT Inconsistent quality caused by:
Use best-in-class, accurate
and reliable instruments for
At the same time, asset health diagnostics give you clear direction on which assets including automation, electrical,
process and rotating equipment are in most need of attention, and how to avoid operational interrupts.
PROJECT SERVICES OPTIMIZATION SERVICES Inaccurate measurement of key ingredients Brand Repeatability the brewing environment.
Fluctuation in key process parameters that increase
Ensure ongoing accuracy with
batch-to-batch variability
Emersons automation engineering and project Emerson offers a number of services and capabilities in situ meter verification.
management expertise helps you safely align your to help brewery customers move to a new
process and business goals with lower risk and total performance level in an efficient and cost-effective Implement software applications for Field Intelligence
cost of ownership. manner. predictive maintenance, performance
Unable to meet tight production schedules caused by: monitoring and optimization. Monitor With the right intelligence, your field instruments not only give you more precise and reliable information on the process, but they
A malfunction in critical process equipment instrument diagnostics to ensure also self-diagnose their own health and notify you of potential problems.
Reduced Plant Availability optimum performance.
Unscheduled downtime
2008 Emerson Process Management. All rights reserved. Slow turnaround between batches Use automation system specifically
designed for efficient management of
The Emerson logo is a trademark and service mark of Emerson Electric Co. PlantWeb, DeltaV, Rosemount, Fisher, Devices, instruments, and software designed with best-in-class intelligence Power PlantWeb by enabling you to
Rosemount Analytical, Micro Motion, and SmartPack are marks of one of the Emerson Process Management many different batches.
extract rich and reliable data from your process to optimize control.
family of companies. All other marks are the property of their respective owners.
Emerson Process Management Access digital intelligence to
12301 Research Blvd. The contents of this publication are presented for information purposes only, and while effort has been made Delays in commissioning caused by: simplify installation and
Research Park Plaza, Building III to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding Difficult to install and configure field devices ensure efficient operation.
Austin, TX 78759 the products or services described herein or their use or applicability. All sales are governed by our terms and Lost Production Time
www.EmersonProcess.com/ conditions, which are available on request. We reserve the right to modify or improve the designs or specifications
Extensive engineering hours Scalable control systems with a What makes PlantWeb better?
FoodAndBeverge of our products at any time without notice. single database reduce the time Its the only digital architecture with proven success in thousands of projects.
required for plant upgrade.
Front end engineering design Process study (variability and control analysis, Predictive intelligence helps detect and avoid potential problems.
Budget and payback finalization process design analysis, and economic evaluations) Its networked, not centralized.
Advanced regulatory controls Its engineered to efficiently gather and manage information to enable optimized operations.
Detailed system design
Integration of PLCs and MIS systems It uses open standards at every level of the architecture.
Engineering and development
It provides process control, asset optimization and easy integration.
Acceptance testing PlantWeb services: Plan for diagnostics-based maintenance

Construction, equipment installation, and field wiring

www.EmersonProcess.com/FoodAndBeverage
Start-up, commissioning, tuning, and training
 FOOD & BEVERAGE

UTILITIES BREWERY PLANTWEB IN ACTION

Application Solutions Guide

THE CHALLENGE
In todays highly competitive brewery industry there is a need to strive continually to improve
production efficiency. Feedback from a number of leading breweries revealed the top challenges
STEAM GENERATION they face: reducing the use of energy and other valuable resources to offset escalating costs and
Applying Emersons range of instrumentation, ensure environmental compliance, maintaining consistent quality to retain brand image, extending
Predictive Intelligence and the Power to Use It
valves, control systems and optimization plant flexibility to produce a wide range of products, and optimizing existing assets to improve plant Emersons PlantWeb digital Smart Brewery architecture enables you to harness the power of predictive intelligence
services delivers measurable utility performance availability. And for plant extensions or upgrades, ease of installation and commissioning are critical to operate more e
fficiently, safely and effectively.
improvements. to avoid lost production.

A detailed plant audit can identify design and Improving Production Performance in a Smart Brewery
Accurate instrumentation supported by latest-technology control systems and software can
control changes that build in sustainable efficiency
deliver measurable improvements to the overall efficiency of a brewery. Precise measurements at
of both process and controls, resulting in reduced
critical production phases, such as fermentation, help to ensure consistent quality and avoid the
production costs. need for costly re-work or product losses. And when these are combined with on-line collection
and monitoring of key production data, plant performance can be improved at every phase of the
With over 600 major sales, project execution, brewing process. Emersons PlantWeb digital architecture establishes a data-rich environment
and support locations in more than 85 countries, that supports the monitoring of critical processes and equipment. These benefits can now be
You gain unmatched capabilities to improve productivity through For new facilities or plant expansions, PlantWeb helps to get you up
we are here for you. extended by the use of Smart Wireless to address a whole array of issues that were previously either
reduced cost and improved output with PlantWeb. and running more quickly and at lower risk and cost.
technically or financially prohibitive.

Performance Challenges Business Impact Areas Improvement Opportunities Control and Asset Optimization
Waste of valuable resources caused by: Utilize high accuracy flow meters to
Beer losses through re-work, product sent to drain or identify root causes of beer loss.
reduced yield in the conversion process Increased Production Costs Implement precise temperature Smart digital control and asset management systems Power PlantWeb by enabling operations and maintenance staff
Inaccurate measurements resulting in high energy measurement to optimize to optimize production and availability.
costs and reduced kettle efficiency saccarification and fermentation. Fed by rich and reliable process information from intelligent field devices, you are empowered to raise performance,
improving overall quality, yield, and profitability.
SERVICES & SUPPORT Inconsistent quality caused by:
Use best-in-class, accurate
and reliable instruments for
At the same time, asset health diagnostics give you clear direction on which assets including automation, electrical,
process and rotating equipment are in most need of attention, and how to avoid operational interrupts.
PROJECT SERVICES OPTIMIZATION SERVICES Inaccurate measurement of key ingredients Brand Repeatability the brewing environment.
Fluctuation in key process parameters that increase
Ensure ongoing accuracy with
batch-to-batch variability
Emersons automation engineering and project Emerson offers a number of services and capabilities in situ meter verification.
management expertise helps you safely align your to help brewery customers move to a new
process and business goals with lower risk and total performance level in an efficient and cost-effective Implement software applications for Field Intelligence
cost of ownership. manner. predictive maintenance, performance
Unable to meet tight production schedules caused by: monitoring and optimization. Monitor With the right intelligence, your field instruments not only give you more precise and reliable information on the process, but they
A malfunction in critical process equipment instrument diagnostics to ensure also self-diagnose their own health and notify you of potential problems.
Reduced Plant Availability optimum performance.
Unscheduled downtime
2008 Emerson Process Management. All rights reserved. Slow turnaround between batches Use automation system specifically
designed for efficient management of
The Emerson logo is a trademark and service mark of Emerson Electric Co. PlantWeb, DeltaV, Rosemount, Fisher, Devices, instruments, and software designed with best-in-class intelligence Power PlantWeb by enabling you to
Rosemount Analytical, Micro Motion, and SmartPack are marks of one of the Emerson Process Management many different batches.
extract rich and reliable data from your process to optimize control.
family of companies. All other marks are the property of their respective owners.
Emerson Process Management Access digital intelligence to
12301 Research Blvd. The contents of this publication are presented for information purposes only, and while effort has been made Delays in commissioning caused by: simplify installation and
Research Park Plaza, Building III to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding Difficult to install and configure field devices ensure efficient operation.
Austin, TX 78759 the products or services described herein or their use or applicability. All sales are governed by our terms and Lost Production Time
www.EmersonProcess.com/ conditions, which are available on request. We reserve the right to modify or improve the designs or specifications
Extensive engineering hours Scalable control systems with a What makes PlantWeb better?
FoodAndBeverge of our products at any time without notice. single database reduce the time Its the only digital architecture with proven success in thousands of projects.
required for plant upgrade.
Front end engineering design Process study (variability and control analysis, Predictive intelligence helps detect and avoid potential problems.
Budget and payback finalization process design analysis, and economic evaluations) Its networked, not centralized.
Advanced regulatory controls Its engineered to efficiently gather and manage information to enable optimized operations.
Detailed system design
Integration of PLCs and MIS systems It uses open standards at every level of the architecture.
Engineering and development
It provides process control, asset optimization and easy integration.
Acceptance testing PlantWeb services: Plan for diagnostics-based maintenance

Construction, equipment installation, and field wiring

www.EmersonProcess.com/FoodAndBeverage
Start-up, commissioning, tuning, and training
 FOOD & BEVERAGE

UTILITIES BREWERY PLANTWEB IN ACTION

Application Solutions Guide

THE CHALLENGE
In todays highly competitive brewery industry there is a need to strive continually to improve
production efficiency. Feedback from a number of leading breweries revealed the top challenges
STEAM GENERATION they face: reducing the use of energy and other valuable resources to offset escalating costs and
Applying Emersons range of instrumentation, ensure environmental compliance, maintaining consistent quality to retain brand image, extending
Predictive Intelligence and the Power to Use It
valves, control systems and optimization plant flexibility to produce a wide range of products, and optimizing existing assets to improve plant Emersons PlantWeb digital Smart Brewery architecture enables you to harness the power of predictive intelligence
services delivers measurable utility performance availability. And for plant extensions or upgrades, ease of installation and commissioning are critical to operate more e
fficiently, safely and effectively.
improvements. to avoid lost production.

A detailed plant audit can identify design and Improving Production Performance in a Smart Brewery
Accurate instrumentation supported by latest-technology control systems and software can
control changes that build in sustainable efficiency
deliver measurable improvements to the overall efficiency of a brewery. Precise measurements at
of both process and controls, resulting in reduced
critical production phases, such as fermentation, help to ensure consistent quality and avoid the
production costs. need for costly re-work or product losses. And when these are combined with on-line collection
and monitoring of key production data, plant performance can be improved at every phase of the
With over 600 major sales, project execution, brewing process. Emersons PlantWeb digital architecture establishes a data-rich environment
and support locations in more than 85 countries, that supports the monitoring of critical processes and equipment. These benefits can now be
You gain unmatched capabilities to improve productivity through For new facilities or plant expansions, PlantWeb helps to get you up
we are here for you. extended by the use of Smart Wireless to address a whole array of issues that were previously either
reduced cost and improved output with PlantWeb. and running more quickly and at lower risk and cost.
technically or financially prohibitive.

Performance Challenges Business Impact Areas Improvement Opportunities Control and Asset Optimization
Waste of valuable resources caused by: Utilize high accuracy flow meters to
Beer losses through re-work, product sent to drain or identify root causes of beer loss.
reduced yield in the conversion process Increased Production Costs Implement precise temperature Smart digital control and asset management systems Power PlantWeb by enabling operations and maintenance staff
Inaccurate measurements resulting in high energy measurement to optimize to optimize production and availability.
costs and reduced kettle efficiency saccarification and fermentation. Fed by rich and reliable process information from intelligent field devices, you are empowered to raise performance,
improving overall quality, yield, and profitability.
SERVICES & SUPPORT Inconsistent quality caused by:
Use best-in-class, accurate
and reliable instruments for
At the same time, asset health diagnostics give you clear direction on which assets including automation, electrical,
process and rotating equipment are in most need of attention, and how to avoid operational interrupts.
PROJECT SERVICES OPTIMIZATION SERVICES Inaccurate measurement of key ingredients Brand Repeatability the brewing environment.
Fluctuation in key process parameters that increase
Ensure ongoing accuracy with
batch-to-batch variability
Emersons automation engineering and project Emerson offers a number of services and capabilities in situ meter verification.
management expertise helps you safely align your to help brewery customers move to a new
process and business goals with lower risk and total performance level in an efficient and cost-effective Implement software applications for Field Intelligence
cost of ownership. manner. predictive maintenance, performance
Unable to meet tight production schedules caused by: monitoring and optimization. Monitor With the right intelligence, your field instruments not only give you more precise and reliable information on the process, but they
A malfunction in critical process equipment instrument diagnostics to ensure also self-diagnose their own health and notify you of potential problems.
Reduced Plant Availability optimum performance.
Unscheduled downtime
2008 Emerson Process Management. All rights reserved. Slow turnaround between batches Use automation system specifically
designed for efficient management of
The Emerson logo is a trademark and service mark of Emerson Electric Co. PlantWeb, DeltaV, Rosemount, Fisher, Devices, instruments, and software designed with best-in-class intelligence Power PlantWeb by enabling you to
Rosemount Analytical, Micro Motion, and SmartPack are marks of one of the Emerson Process Management many different batches.
extract rich and reliable data from your process to optimize control.
family of companies. All other marks are the property of their respective owners.
Emerson Process Management Access digital intelligence to
12301 Research Blvd. The contents of this publication are presented for information purposes only, and while effort has been made Delays in commissioning caused by: simplify installation and
Research Park Plaza, Building III to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding Difficult to install and configure field devices ensure efficient operation.
Austin, TX 78759 the products or services described herein or their use or applicability. All sales are governed by our terms and Lost Production Time
www.EmersonProcess.com/ conditions, which are available on request. We reserve the right to modify or improve the designs or specifications
Extensive engineering hours Scalable control systems with a What makes PlantWeb better?
FoodAndBeverge of our products at any time without notice. single database reduce the time Its the only digital architecture with proven success in thousands of projects.
required for plant upgrade.
Front end engineering design Process study (variability and control analysis, Predictive intelligence helps detect and avoid potential problems.
Budget and payback finalization process design analysis, and economic evaluations) Its networked, not centralized.
Advanced regulatory controls Its engineered to efficiently gather and manage information to enable optimized operations.
Detailed system design
Integration of PLCs and MIS systems It uses open standards at every level of the architecture.
Engineering and development
It provides process control, asset optimization and easy integration.
Acceptance testing PlantWeb services: Plan for diagnostics-based maintenance

Construction, equipment installation, and field wiring

www.EmersonProcess.com/FoodAndBeverage
Start-up, commissioning, tuning, and training
BREWERY CHALLENGES A STRATEGY FOR A SMART BREWERY

Precise measurement of steam energy
to mash vessels and brew kettle identifies
opportunities to reduce energy use.
Accurate, real-time wort density from the lauter tun run-off ensures
maximum recovery of fermentable extracts and establishes baseline With PlantWeb you gain unmatched
for conversion calculations and downstream production planning. capabilities to improve productivity
through reduced cost and improved
output.
Consistent Product Quality Improved Production Efficiency Extended Plant Flexibility
Use highly accurate instruments with embedded intelligence to Apply a combination of wired and wireless solutions to measure Minimize time and costs associated with product changeovers
reduce the risk of human error and deliver consistent, repeatable and reduce the use of expensive raw materials and energy costs. and CIP cycles with rugged, intelligent instruments and flexible
brews. batch control software.

Differential pressure across filter bed

Accurate measurement of inventory
monitors bed efficiency, minimizing
levels ensures predictable production.
disruption and reducing lautering time.

Control and Asset Optimization

smart DIGITal control smart ASSET OPTIMIZATION

Realize the benefits of a fully integrated, standards-based, scalable process automation solution with built-in flexibility for No matter where you are located, access critical instrument and machinery health information in a secure, browser-based
multi-batch production. application.
Improve visibility of critical information from the production process through to business systems via our digital PlantWeb Streamline device calibration, troubleshoot issues and reduce commissioning costs.
architecture and MES Compliance Suite. Monitor the health of critical rotating equipment, such as filling machines, to avoid bottlenecks and maximize throughput.
Advanced Process Control helps reduce variance and save energy for one customer by an average of 5%.

www.EasyDeltaV.com www.AssetWeb.com

Field Intelligence

SMART FINAL CONTROL SMART ANALYTICAL SMART MEASUREMENT SMART FLOW SMART WIRELESS

Control valves have exceptional throttling and shutoff Use accurate sensors to ensure batch process integrity Improve final product quality by consistently targeting Minimize brewery loss through precise beer flow Use Smart Wireless to access additional measurements
capabilities to minimize waste of raw ingredients and even after CIP cycles. fermentation temperature profile. measurement. and diagnostics that were previously impractical or
avoid costly shutdowns. cost-prohibitive.
Proven sensor performance with real-time diagnostic Precisely manage inventories with reliable DP and radar Easily ensure accuracy and regulatory compliance with
Real-time process information helps you monitor critical information. level technologies. in-situ meter verification. Self-organizing mesh network proven to deliver greater
process areas and correct issues that might adversely than 99% communications reliability.
Ensure plant flexibility with easy-to-use, field Reliably measure pressure and temperature with Precisely measure fermentable sugars (Brix, Plato,
affect beer quality.
configurable devices. instruments designed for performance and long life in Balling) to maximize yield. Easy installation avoids the need for time consuming
Instrumentation helps keep validation and maintenance the brewing environment. plant audit.
Precisely manage energy use with steam mass flow
log records to meet regulatory requirements. management.
Real-time monitoring of rotating Stable, reliable wort pH measurement
equipment identifies potential problems optimizes conversion and maintains Featured Technologies: Featured Technologies:
Featured Technologies: Featured Technologies: Rosemount Pressure, Temperature, Micro Motion Coriolis Flowmeters Featured Technologies:
before they result in failure. product consistency.
Reduce costs by identifying beer losses with Accurate fermentation measurement Fisher Smart Valves Rosemount Analytical Gas and Liquid Sensors DP, and Radar Level Technologies and Rosemount Flowmeters Emerson Wireless SmartPack Starter Kit
precision flow meters, utilizing in situ verification and control improves yield and
www.EmersonProcess.com/Fisher www.EmersonProcess.com/raihome www.EmersonProcess.com/Rosemount www.EmersonProcess.com/MicroMotion www.PlantWeb.com/SmartWireless
to ensure ongoing performance. increases conversion efficiency.
www.EmersonProcess.com/Rosemount
BREWERY CHALLENGES A STRATEGY FOR A SMART BREWERY

Precise measurement of steam energy
to mash vessels and brew kettle identifies
opportunities to reduce energy use.
Accurate, real-time wort density from the lauter tun run-off ensures
maximum recovery of fermentable extracts and establishes baseline With PlantWeb you gain unmatched
for conversion calculations and downstream production planning. capabilities to improve productivity
through reduced cost and improved
output.
Consistent Product Quality Improved Production Efficiency Extended Plant Flexibility
Use highly accurate instruments with embedded intelligence to Apply a combination of wired and wireless solutions to measure Minimize time and costs associated with product changeovers
reduce the risk of human error and deliver consistent, repeatable and reduce the use of expensive raw materials and energy costs. and CIP cycles with rugged, intelligent instruments and flexible
brews. batch control software.

Differential pressure across filter bed

Accurate measurement of inventory
monitors bed efficiency, minimizing
levels ensures predictable production.
disruption and reducing lautering time.

Control and Asset Optimization

smart DIGITal control smart ASSET OPTIMIZATION

Realize the benefits of a fully integrated, standards-based, scalable process automation solution with built-in flexibility for No matter where you are located, access critical instrument and machinery health information in a secure, browser-based
multi-batch production. application.
Improve visibility of critical information from the production process through to business systems via our digital PlantWeb Streamline device calibration, troubleshoot issues and reduce commissioning costs.
architecture and MES Compliance Suite. Monitor the health of critical rotating equipment, such as filling machines, to avoid bottlenecks and maximize throughput.
Advanced Process Control helps reduce variance and save energy for one customer by an average of 5%.

www.EasyDeltaV.com www.AssetWeb.com

Field Intelligence

SMART FINAL CONTROL SMART ANALYTICAL SMART MEASUREMENT SMART FLOW SMART WIRELESS

Control valves have exceptional throttling and shutoff Use accurate sensors to ensure batch process integrity Improve final product quality by consistently targeting Minimize brewery loss through precise beer flow Use Smart Wireless to access additional measurements
capabilities to minimize waste of raw ingredients and even after CIP cycles. fermentation temperature profile. measurement. and diagnostics that were previously impractical or
avoid costly shutdowns. cost-prohibitive.
Proven sensor performance with real-time diagnostic Precisely manage inventories with reliable DP and radar Easily ensure accuracy and regulatory compliance with
Real-time process information helps you monitor critical information. level technologies. in-situ meter verification. Self-organizing mesh network proven to deliver greater
process areas and correct issues that might adversely than 99% communications reliability.
Ensure plant flexibility with easy-to-use, field Reliably measure pressure and temperature with Precisely measure fermentable sugars (Brix, Plato,
affect beer quality.
configurable devices. instruments designed for performance and long life in Balling) to maximize yield. Easy installation avoids the need for time consuming
Instrumentation helps keep validation and maintenance the brewing environment. plant audit.
Precisely manage energy use with steam mass flow
log records to meet regulatory requirements. management.
Real-time monitoring of rotating Stable, reliable wort pH measurement
equipment identifies potential problems optimizes conversion and maintains Featured Technologies: Featured Technologies:
Featured Technologies: Featured Technologies: Rosemount Pressure, Temperature, Micro Motion Coriolis Flowmeters Featured Technologies:
before they result in failure. product consistency.
Reduce costs by identifying beer losses with Accurate fermentation measurement Fisher Smart Valves Rosemount Analytical Gas and Liquid Sensors DP, and Radar Level Technologies and Rosemount Flowmeters Emerson Wireless SmartPack Starter Kit
precision flow meters, utilizing in situ verification and control improves yield and
www.EmersonProcess.com/Fisher www.EmersonProcess.com/raihome www.EmersonProcess.com/Rosemount www.EmersonProcess.com/MicroMotion www.PlantWeb.com/SmartWireless
to ensure ongoing performance. increases conversion efficiency.
www.EmersonProcess.com/Rosemount
 FOOD & BEVERAGE

UTILITIES BREWERY PLANTWEB IN ACTION

Application Solutions Guide

THE CHALLENGE
In todays highly competitive brewery industry there is a need to strive continually to improve
production efficiency. Feedback from a number of leading breweries revealed the top challenges
STEAM GENERATION they face: reducing the use of energy and other valuable resources to offset escalating costs and
Applying Emersons range of instrumentation, ensure environmental compliance, maintaining consistent quality to retain brand image, extending
Predictive Intelligence and the Power to Use It
valves, control systems and optimization plant flexibility to produce a wide range of products, and optimizing existing assets to improve plant Emersons PlantWeb digital Smart Brewery architecture enables you to harness the power of predictive intelligence
services delivers measurable utility performance availability. And for plant extensions or upgrades, ease of installation and commissioning are critical to operate more e
fficiently, safely and effectively.
improvements. to avoid lost production.

A detailed plant audit can identify design and Improving Production Performance in a Smart Brewery
Accurate instrumentation supported by latest-technology control systems and software can
control changes that build in sustainable efficiency
deliver measurable improvements to the overall efficiency of a brewery. Precise measurements at
of both process and controls, resulting in reduced
critical production phases, such as fermentation, help to ensure consistent quality and avoid the
production costs. need for costly re-work or product losses. And when these are combined with on-line collection
and monitoring of key production data, plant performance can be improved at every phase of the
With over 600 major sales, project execution, brewing process. Emersons PlantWeb digital architecture establishes a data-rich environment
and support locations in more than 85 countries, that supports the monitoring of critical processes and equipment. These benefits can now be
You gain unmatched capabilities to improve productivity through For new facilities or plant expansions, PlantWeb helps to get you up
we are here for you. extended by the use of Smart Wireless to address a whole array of issues that were previously either
reduced cost and improved output with PlantWeb. and running more quickly and at lower risk and cost.
technically or financially prohibitive.

Performance Challenges Business Impact Areas Improvement Opportunities Control and Asset Optimization
Waste of valuable resources caused by: Utilize high accuracy flow meters to
Beer losses through re-work, product sent to drain or identify root causes of beer loss.
reduced yield in the conversion process Increased Production Costs Implement precise temperature Smart digital control and asset management systems Power PlantWeb by enabling operations and maintenance staff
Inaccurate measurements resulting in high energy measurement to optimize to optimize production and availability.
costs and reduced kettle efficiency saccarification and fermentation. Fed by rich and reliable process information from intelligent field devices, you are empowered to raise performance,
improving overall quality, yield, and profitability.
SERVICES & SUPPORT Inconsistent quality caused by:
Use best-in-class, accurate
and reliable instruments for
At the same time, asset health diagnostics give you clear direction on which assets including automation, electrical,
process and rotating equipment are in most need of attention, and how to avoid operational interrupts.
PROJECT SERVICES OPTIMIZATION SERVICES Inaccurate measurement of key ingredients Brand Repeatability the brewing environment.
Fluctuation in key process parameters that increase
Ensure ongoing accuracy with
batch-to-batch variability
Emersons automation engineering and project Emerson offers a number of services and capabilities in situ meter verification.
management expertise helps you safely align your to help brewery customers move to a new
process and business goals with lower risk and total performance level in an efficient and cost-effective Implement software applications for Field Intelligence
cost of ownership. manner. predictive maintenance, performance
Unable to meet tight production schedules caused by: monitoring and optimization. Monitor With the right intelligence, your field instruments not only give you more precise and reliable information on the process, but they
A malfunction in critical process equipment instrument diagnostics to ensure also self-diagnose their own health and notify you of potential problems.
Reduced Plant Availability optimum performance.
Unscheduled downtime
2008 Emerson Process Management. All rights reserved. Slow turnaround between batches Use automation system specifically
designed for efficient management of
The Emerson logo is a trademark and service mark of Emerson Electric Co. PlantWeb, DeltaV, Rosemount, Fisher, Devices, instruments, and software designed with best-in-class intelligence Power PlantWeb by enabling you to
Rosemount Analytical, Micro Motion, and SmartPack are marks of one of the Emerson Process Management many different batches.
extract rich and reliable data from your process to optimize control.
family of companies. All other marks are the property of their respective owners.
Emerson Process Management Access digital intelligence to
12301 Research Blvd. The contents of this publication are presented for information purposes only, and while effort has been made Delays in commissioning caused by: simplify installation and
Research Park Plaza, Building III to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding Difficult to install and configure field devices ensure efficient operation.
Austin, TX 78759 the products or services described herein or their use or applicability. All sales are governed by our terms and Lost Production Time
www.EmersonProcess.com/ conditions, which are available on request. We reserve the right to modify or improve the designs or specifications
Extensive engineering hours Scalable control systems with a What makes PlantWeb better?
FoodAndBeverge of our products at any time without notice. single database reduce the time Its the only digital architecture with proven success in thousands of projects.
required for plant upgrade.
Front end engineering design Process study (variability and control analysis, Predictive intelligence helps detect and avoid potential problems.
Budget and payback finalization process design analysis, and economic evaluations) Its networked, not centralized.
Advanced regulatory controls Its engineered to efficiently gather and manage information to enable optimized operations.
Detailed system design
Integration of PLCs and MIS systems It uses open standards at every level of the architecture.
Engineering and development
It provides process control, asset optimization and easy integration.
Acceptance testing PlantWeb services: Plan for diagnostics-based maintenance

Construction, equipment installation, and field wiring

www.EmersonProcess.com/FoodAndBeverage
Start-up, commissioning, tuning, and training