Professional Documents
Culture Documents
Boring/drilling
Tool Innovations
in Drilling
WALTER TIGERTEC SILVER
THE NEW POWER IN MACHINING
CONTENTS
Boring/drilling
Milling
12 Indexable inserts
12 WalterSelect
18 Designationkey
20 Insertproductrange
24 Cuttingtoolmaterialapplicationtables
26 Walter drill
6
2 Programmeoverview
28 XtratecInsertDrillB4212
32 XtratecInsertDrillB4213
36 XtratecInsertDrillB4214
40 XtratecInsertDrillB4215
44 XtratecInsertDrillB4213.N
46 Technical information
46 Cuttingdata
54 DrillingwithXoffset
56 Toleranceranges
57 Recommendedvalues
68 Applicationpossibilities
69 Problemsolutions
70 Drillingcalculationformulae
72 Materialgroups
Walter Xtratec Insert Drill:
Very exact, very efficient, very economical
Nickel-plated,helical
flutesforoptimum
chipremoval
Optimumarrangementofinsertsfor
balanceofforcesinthemachiningprocess
XtratecInsertDrill
2
YOUR ADVANTAGES
Productivityisincreaseddueto
highercuttingparameters
Lowholetoleranceduetooptimum
balanceofforces
Costreduction:
4usablecuttingedges
Highercuttingparameters
S
avingofadditionalsubsequent
operations
Excellentsurfacefinishqualitydue
towiperedgeinsertatperiphery
Highprocessreliabilitydueto
positivelockingoftheinsert
types:B4212,B4213,B4214,B4215
XtratecInsertDrill3
Walter Xtratec Insert Drill:
The productive cartridge solution
4
WalterNCTinterface
formodulardesign
Nickel-plated,helical
flutesforoptimum
chipremoval
Tolerancecompensation
viaradiallyadjustable
externalcartridge
Easyreplacement
ofwearpartsdueto
cartridgedesign
XtratecInsertDrill
XtratecInsertDrill5
Application example 1:
Connecting rod machining
Tool
Designation: B4212-5898410
Indexable insert: P4840P-3R-E57/P4841C-3R-E57
Grade: WKP25S / WKP35S
Diameter: 23,7mm
Workpiece
Designation: Connectingrod
Material: C70
Drilling depth: 30mm
Cutting data:
existing Tigertec Silver
vc 210m/min 210m/min
n 2820rpm 2820rpm
fz 0,08mm/rev 0,08mm/rev
vf 226mm/min 226mm/min
Z 1 1
Tool life 2500components 4500components
Your advantages:
Toollifeincreasefrom2500piecesto4500pieces
Increasedtoollifeandreliability
Bettersurfacefinishquality
+ 80 %
Longer
previously 2500 tool life
6
Application example 2:
Flex Link machining
Tool
Designation: B4214.F40.40.Z1.160R-6
Indexable insert: P4848P-6R-E57/P4841C-6R-E57
Grade: WKP35S / WXP40
Diameter: 40mm
Workpiece
Designation: FlexLink
Material: 1,72
Drilling depth: 148mm
Your advantages:
+200%longertoollife
+120%higherproductivity
sparemachinecapacity
betterprocessreliability
Feed rate
+ 120 %
higher
previously 88 productivity
XtratecInsertDrill7
Application example 3:
Connecting rod machining
Tool
Designation: B4212-5642880
Indexable insert: P4841P-5R-E57/P4841C-5R-E57
Grade: WKP25S / WKP35S
Diameter: 31,5mm
Workpiece
Designation: Connectingrod
Material: 36MnVS4
Drilling depth: 20mm
Cutting data:
existing Tigertec Silver
vc 120m/min 140m/min
n 1200rpm 1400rpm
fz 0,21mm/rev 0,18mm/rev
vf 250mm/min 250mm/min
Z 1 1
Tool life 800components 3600components
Your advantages:
Toollifeincreasefrom800piecesto3600pieces
Novibration
Bettersurfacefinishquality
Increasedtoollifeandreliability
+ 350 %
Longer
existing 800 tool life
8
Application example 4:
Clutch cover machining
Tool
Designation: B4212-5538329
Indexable insert: P4840P-3R-A57/P4841C-3R-A57
Grade: WKP35S / WXP40
Diameter: 22mm
Workpiece
Designation: Clutchcover
Material: GGG-40
Drilling depth: 15mm
Cutting data:
existing Tigertec Silver
vc 120m/min 130m/min
n 1737rpm 1880rpm
fz 0,1mm/rev 0,12mm/rev
vf 174mm/min 226mm/min
Z 1 1
Machining time 5sec 4sec
Your advantages:
+20%higherproductivitywithsametoollife
withsametoollife
Novibration
Fastercycletimesachievedreliably
Machining time
+ 20 %
higher
previously 5 productivity
Tigertec Silver 4
0 1 2 3 4 5 6
Seconds
XtratecInsertDrill9
Walter Xtratec Insert Drill:
Very exact, very efficient, very economical
10
Cuttingedge
marking
Circumference
Cuttingedgewitha fullyground
0reinforcededgeto Sharpdimple
preventchipping geometry
XtratecInsertDrill11
Walter Select
for indexable inserts for drilling:
Step by step to the right indexable insert
STEP 1
Determinethe Identifi-
material tobe cation Machining
letters group Groups of the materials to be machined
machinedfrom
pageH8onwards Alltypesofsteelandcast
intheWalter
generalcatalogue. P P1P15 Steel
steel,withtheexception
ofsteelwithanaustenitic
structure
Notethemachin-
inggroupthat
Stainlessausteniticsteel
correspondsto
yourmateriale.g.: M M1M3 Stainless steel andaustenitic-ferriticsteel
andcaststeel
P10.
Greycastiron,castironwith
Aluminiumandothernon-
N N1N10 NF metals ferrousmetals,non-ferrous
materials
Heatresistingspecial
High tempera-
S S1S10 ture alloys and
titanium alloys
alloysbasedoniron,nickel
andcobalt,titaniumand
titaniumalloys
Hardenedsteel,hardened
H H1H4 Hard materials castironmaterials,chilled
castiron
Plastics,fibreglassand
O O1O6 Other carbonfibrereinforced
plastics,graphite
Shortprojectionlength
a b c
Longprojectionlength
b c
12
STEP 3
Drilling depth Handbook page
Selectyourtool
accordingtoyour 2xDc 28
applicationand
3xDc 32
individualrequire-
ments. 4xDc 36
Thenselectyour 5xDc 40
drillfromthe
correspondingtool
page.
Drilling
STEP 4 Inserts
140 140
Insodoing,please
Cutting Dc d1 s
Designation edges mm mm mm WXP 45 WMP 35 WMP 35 WXK 25 WNN 25 WMP 35
P60 . . D12,00R* 2 12,00 b 3 c 3,6 b c b b
takeintoconsid- P60 . . D12,10R
P60 . . D12,20R
2
2
12,10
12,20
3
3
3,6
3,6
b
b
erationthema- P60 . . D12,30R
P60 . . D12,40R
2
2
12,30
12,40
3
3
3,6
3,6
b
b
chiningconditions P6001
P60 . . D12,50R
P60 . . D12,60R
2
2
12,50
12,60
3
3
3,6
3,6
b
b
c b c b b
3,6 insert
:
b for c
(step2)andthe P60 . . D12,70R
P60 . . D12,80R
2
2
12,70
12,80
3
3
st
Be 3,6
b
b c b
materialtobe
P60 . . D12,90R 2 12,90 3 3,6 b
P60 . . D13,00R 2 13,00 3 3,6 b c b c b b
avourable c
P60 . . D13,11R 2 13,11 3 3,6 b
machined. P6002
P60 . . D13,20R
P60 . . D13,30R
2
2
13,20
13,30 goo3d
3 3,6
3,6
moder bate cunf b b
b
P60 . . D13,40R 2 13,40 3 3,6
nin g con
b ditions
P60 . . D13,50R 2 13,50 3 machi
3,6 b c b c b b
P60 . . D13,60R 2 13,60 3 3,6 b
P60 . . D13,70R 2 13,70 3 3,6 b c b c b
P60 . . D13,80R 2 13,80 3 3,6 b
P60 . . D13,89R 2 13,89 3 3,6 b c
P6003 P60 . . D14,00R 2 14,00 3 4,0 b c b c b b
P60 . . D14,10R 2 14,10 3 4,0 b
P60 . . D14,20R 2 14,20 3 4,0 b Technical information Drilling / boring / reaming
P60 . . D14,30R 2 14,30 3 4,0 b c b c b
STEP 5 P60 . . D14,40R
P60 . . D14,50R
2
2
14,40
14,50
3
3
4,0
4,0
b
Cutting data for drilling b c b c b b
Selectthecutting
P60 . . D14,60R 2 14,60 3 4,0 b
with Xtratec
P6004
Point Drill2 Dc 1238
P60 . . D14,68R 14,68 mm
3 4,0 b c b c b
P60 . . D14,80R 2 14,80 3 4,0 b
datafrompage46 P60 . . D14,90R
=Cuttingdataforwetmachining
P60 . . D15,00R
2
2
14,90
15,00
3
3
4,0
4,0
b
b c b c b geometry b
Insert
onwardsinthis =Drymachiningispossible
P60 . . D15,09R
P60 . . D15,20R
2
2
15,09
15,20
3
3
4,0
4,0
b
b
c
Starting values for feed
XtratecInsertDrill13
12%Si,cannotbehardened 75 260 N3 CC
Castaluminiumalloys 12%Si,hardenable,hardened 90 314 N4 CC
>12%Si,cannotbehardened 130 447 N5 CC C
N Magnesiumalloys 70 250 N6 CC
unalloyed,electrolyticcopper 100 343 N7 CC
Walter Select Drilling
Walter Xtratec Insert Drill and Point Drill
Tool type
Lc approx. 1,3 x Dc 2 x Dc
Drill
(R) = right handed
Xtratec Xtratec
range[mm] 1225 1018 13,559 59,5120
Handbook
Waltergeneralcataloguepage C 50 C 16 C 58
page 28
P Steel CC CC CC CC
M Stainlesssteel CC CC CC C
K Castiron CC CC CC CC
N NFmetals CC C C C
Difficult-to-cut
S materials
CC CC CC C
H Hardmaterials
O Other
Basicinsertshape
Drillingdepth[mm] 1,3 x Dc 2 x Dc 2 x Dc 2 x Dc
14
2,5 x Dc 3 x Dc
C C C C CC CC C
C C CC CC CC CC
C C C C C C C
C C C C CC CC C
P 600 . .
P 600 . . LCMX . . P 484 . . P 484 . .
TC . .
2,5 x Dc 3 x Dc 3 x Dc 3 x Dc 3 x Dc
CC
plication
Primary ap
C
cation
Other appli
XtratecInsertDrill15
Walter Select Drilling
Walter Xtratec Insert Drill and Point Drill
Tool type
Lc approx. 4 x Dc 5 x Dc
Drill
(R) = right handed
Xtratec Xtratec
range[mm] 1018 1659 1237 1659
Handbook Handbook
Waltergeneralcataloguepage C 78 C 80
page 36 page 40
P Steel CC CC CC
M Stainlesssteel C CC
K Castiron CC CC CC CC
N NFmetals C C CC C
Difficult-to-cut
S materials
C C
H Hardmaterials
O Other
Basicinsertshape
Drillingdepth[mm] 4 x Dc 4 x Dc 5 x Dc 5 x Dc
16
7 x Dc 10 x Dc
Xtratec Xtratec
1231 1824
C 86 C 88
CC CC
C CC
CC CC
C C
P 600 . . P 600 . .
7 x Dc 10 x Dc
CC
plication
Primary ap
C
cation
Other appli
XtratecInsertDrill17
Designation key for
indexable inserts P 484 .
1 2 3 4
Walter 0ground CCentreinsert Insertsize
indexable
insert 1sintered POuterinsert
designation
5 6 7
Walter
RRight geometry Waltercutting
handed materialgrade
A 57
Thestableone
E 57
Theuniversal
one
E 67
Thesharpone
18
Designation key for
Xtratec Insert Drill
1 2 3 4
Walter 22xDc Shankvariant
Nominal
indexable anddiameter,
insert 33xDc e.g.: diameter[mm]
designation 44xDc F 25
55xDc metric,25
UF 31
inches,1"
N8
NCT80
5 6 7 8
Effective
number
Drillingdepth Rright Insertsize
[mm] version
ofteeth
XtratecInsertDrill19
Square
P 484 .
Tigertec
r
l s l s
Indexable inserts
P M K S
cutting edges
HC HC HC HC HC
Number of
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WSP45
WSP45
WSP45
WXP40
WAK15
l s r
Designation mm mm mm
Outer insert
P4840P-1R-A57 4 4,55 1,96 0,29 11 90 b c c c b c c
P4840P-2R-A57 4 5,52 2,38 0,34 11 90 b c c c b c c
P4840P-3R-A57 4 6,5 2,8 0,4 11 90 b c c c b c c
P4840P-4R-A57 4 7,8 3,36 0,48 11 90 b c c c b c c
P4840P-5R-A57 4 9,56 4,12 0,59 11 90 b c c c b c c
P4840P-6R-A57 4 11,75 4,87 0,7 11 90 b c c c b c c
P4840P-7R-A57 4 14,03 5,53 0,8 11 90 b c c c b c c
P4840P-8R-A57 4 16,5 5,53 1,0 11 90 b c c c b c c
Outer insert
20
Indexable inserts
P M K S
cutting edges
HC HC HC HC HC
Number of
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WSP45
WSP45
WSP45
WXP40
WAK15
l s r
Designation mm mm mm
Outer insert
Outer insert
for:
Best insert
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill21
Square
P 484 .
Tigertec
r
l s l s
Indexable inserts
P M K S
cutting edges
HC HC HC HC HC
Number of
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WSP45
WSP45
WSP45
WXP40
WAK15
l s r
Designation mm mm mm
Outer insert
Centre insert
P4841C-1R-A57 4 4,9 1,96 0,29 11 90 c c c
P4841C-2R-A57 4 5,95 2,38 0,34 11 90 c c c
P4841C-3R-A57 4 7,0 2,8 0,4 11 90 c c c
P4841C-4R-A57 4 8,4 3,36 0,48 11 90 c c c
P4841C-5R-A57 4 10,29 4,12 0,59 11 90 c c c
P4841C-6R-A57 4 12,24 4,87 0,7 11 90 c c c
P4841C-7R-A57 4 14,69 5,53 0,8 11 90 c c c
P4841C-8R-A57 4 17,49 5,53 1,0 11 90 c c c
HC=Coatedcarbide
22
Indexable inserts
P M K S
cutting edges
HC HC HC HC HC
Number of
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WSP45
WSP45
WSP45
WXP40
WAK15
l s r
Designation mm mm mm
Centre insert
P4841C-1R-E57 4 4,9 1,96 0,29 11 90 c c c
P4841C-2R-E57 4 5,95 2,38 0,34 11 90 c c c
P4841C-3R-E57 4 7,0 2,8 0,4 11 90 c c c
P4841C-4R-E57 4 8,4 3,36 0,48 11 90 c c c
P4841C-5R-E57 4 10,29 4,12 0,59 11 90 c c c
P4841C-6R-E57 4 12,24 4,87 0,7 11 90 c c c
P4841C-7R-E57 4 14,69 5,53 0,8 11 90 c c c
P4841C-8R-E57 4 17,49 5,53 1,0 11 90 c c c
Centre insert
P4840C-1R-E67 4 4,9 1,96 0,29 11 90 c c c
P4840C-2R-E67 4 5,95 2,38 0,34 11 90 c c c
P4840C-3R-E67 4 7,0 2,8 0,4 11 90 c c c
P4840C-4R-E67 4 8,4 3,36 0,48 11 90 c c c
P4840C-5R-E67 4 10,29 4,12 0,59 11 90 c c c
P4840C-6R-E67 4 12,24 4,87 0,7 11 90 c c c
P4840C-7R-E67 4 14,69 5,53 0,8 11 90 c c c
P4840C-8R-E67 4 17,49 5,53 1,0 11 90 c c c
HC=Coatedcarbide
for:
Best insert
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill23
Cutting tool material application tables
P M K N S H
Difficult-to-cut
Stainless steel
Hard materials
NF metals
materials
Cast iron
Walter
Steel
HCP25
WKP25S
HCK25
HCP35
WKP35S
HCK35
HCP45
WSP45 HCM45
HCS45
WXP40 HCP45
HC= Coatedcarbide
Primaryapplication
Otherapplication
24
Applicationrange
01 10 20 30 40
05 15 25 35 45
TiCN+Al2O3
CVD
(+TiCN)
TiCN+Al2O3
CVD
(+TiCN)
TiAlN+Al2O3
PVD
(ZrCN)
Multilayer
PVD
TiAlN/TiN
XtratecInsertDrill25
Walter drill:
Product range overview of drilling and boring tools
with indexable inserts
Drilling
WalterSelectseeGCpageC46
Lc = 1,3 x Dc Lc = 2 x Dc Lc = 3 x Dc
Dc=1225mm Dc=1238mm
B 4011 B 4013
GCpageC50 GCpageC62
Xtratec Xtratec
26
WalterSelect
WalterSelectseeGCpageC46 seeGCpageC46
Lc = 4 x Dc Lc = 5 x Dc Lc = 7 x Dc Lc = 10 x Dc Lc = 2 x Dc
Dc=1238mm Dc=1232mm Dc=1825mm Dc=1229mm
B 4015 B 4017 B 4010 B 4012C
GCpageC80 GCpageC86 GCpageC88 GCpageC60
Xtratec Xtratec Xtratec Xtratec
Dc=1759mm Dc=1759mm
B 4214 B 4215
HBpage36 HBpage40
Xtratec Xtratec
Dc=1658mm
B 3214
GCpageC78
HB:Thispageinformationrelatestothishandbook.
GC:ThispageinformationrelatestotheWaltergeneralcatalogue2012.
XtratecInsertDrill27
Drill
B 4212
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-1R
P484 . C-1R
B4212.F20.14,5.Z1.029R-1 14,5 20 30 49 50 29 0,17 1/1
B4212.F20.15.Z1.030R-1 15 20 30 50 50 30 0,17 1/1
B4212.F20.15,5.Z1.031R-1 15,5 20 30 51 50 31 0,18 1/1
B4212.F25.16.Z1.032R-1 16 25 32 57 56 32 0,32 1/1
B4212.F25.16,5.Z1.033R-2 16,5 25 32 58 56 33 0,3 1/1
B4212.F25.17.Z1.034R-2 17 25 32 59 56 34 0,42 1/1
B4212.F25.17,5.Z1.035R-2 17,5 25 32 60 56 35 0,4 1/1
P484 . P-2R
P484 . C-2R
B4212.F25.18.Z1.036R-2 18 25 32 61 56 36 0,33 1/1
B4212.F25.18,5.Z1.037R-2 18,5 25 32 62 56 37 0,45 1/1
B4212.F25.19.Z1.038R-2 19 25 32 63 56 38 0,34 1/1
B4212.F25.19,5.Z1.039R-2 19,5 25 32 64 56 39 0,35 1/1
B4212.F25.20.Z1.040R-2 20 25 32 65 56 40 0,45 1/1
B4212.F25.20,5.Z1.041R-3 20,5 25 32 66 56 41 0,44 1/1
B4212.F25.21.Z1.042R-3 21 25 32 67 56 42 0,45 1/1
B4212.F25.21,5.Z1.043R-3 21,5 25 32 68 56 43 0,37 1/1
P484 . P-3R
P484 . C-3R
28
Assembly parts D mm 13,5-16 16,5-20 20,5-24 24,5-29
c
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 14 abc b bc b
P4840P . RE57 14 abc b bc b
Outer
P4840P . RE67 14 abc b b
insert
P4841P . RA57 14 abc b bc b
P4841P . RE57 14 abc b bc b
P4841C . RA57 14 c c c
P4841C . RE57 14 c c c
Centre
insert P4840C . RE67 14 c c c
HC=Coatedcarbide
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill29
Drill
B 4212
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-5R
P484 . C-5R
B4212.F32.31.Z1.062R-5 31 32 40 94 60 62 0,8 1/1
B4212.F32.32.Z1.064R-5 32 32 40 96 60 64 0,8 1/1
B4212.F32.33.Z1.066R-5 33 32 40 98 60 66 0,8 1/1
B4212.F32.34.Z1.068R-5 34 32 40 100 60 68 0,8 1/1
B4212.F32.35.Z1.070R-5 35 32 40 102 60 70 0,9 1/1
B4212.F32.36.Z1.072R-6 36 32 40 104 60 72 0,8 1/1
B4212.F40.37.Z1.074R-6 37 40 50 114 70 74 1,4 1/1
P484 . P-6R
P484 . C-6R
B4212.F40.38.Z1.076R-6 38 40 50 116 70 76 1,4 1/1
B4212.F40.39.Z1.078R-6 39 40 50 118 70 78 1,4 1/1
B4212.F40.40.Z1.080R-6 40 40 50 120 70 80 1,5 1/1
B4212.F40.41.Z1.082R-6 41 40 50 122 70 82 1,5 1/1
B4212.F40.42.Z1.084R-6 42 40 50 124 70 84 1,6 1/1
B4212.F40.43.Z1.086R-7 43 40 50 126 70 86 1,5 1/1
B4212.F40.44.Z1.088R-7 44 40 50 128 70 88 1,6 1/1
B4212.F40.45.Z1.090R-7 45 40 50 130 70 90 1,6 1/1
P484 . P-7R
P484 . C-7R
30
Assembly parts D mm 29,5-35 36-42 43-59
c
Interchangeable
FS2014(Torx15IP) FS2015(Torx20IP)
blade
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 58 abc b bc b
P4840P . RE57 58 abc b bc b
Outer
P4840P . RE67 58 abc b bc b
insert
P4841P . RA57 58 abc b bc b
P4841P . RE57 58 abc b bc b
P4841C . RA57 58 c c c
P4841C . RE57 58 c c c
Centre
insert P4840C . RE67 58 c c c
HC=Coatedcarbide
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill31
Drill
B 4213
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-1R
P484 . C-1R
B4213.F20.14,5.Z1.043R-1 14,5 20 30 64 50 43,5 0,18 1/1
B4213.F20.15.Z1.045R-1 15 20 30 65 50 45 0,18 1/1
B4213.F20.15,5.Z1.046R-1 15,5 20 30 67 50 46,5 0,19 1/1
B4213.F25.16.Z1.048R-1 16 25 32 73 56 48 0,33 1/1
B4213.F25.16,5.Z1.049R-2 16,5 25 32 75 56 49,5 0,44 1/1
B4213.F25.17.Z1.051R-2 17 25 32 76 56 51 0,43 1/1
B4213.F25.17,5.Z1.052R-2 17,5 25 32 77,5 56 52,5 0,44 1/1
P484 . P-2R
P484 . C-2R
B4213.F25.18.Z1.054R-2 18 25 32 79 56 54 0,43 1/1
B4213.F25.18,5.Z1.055R-2 18,5 25 32 80,5 56 55,5 0,46 1/1
B4213.F25.19.Z1.057R-2 19 25 32 82 56 57 0,46 1/1
B4213.F25.19,5.Z1.058R-2 19,5 25 32 84 56 58,5 0,47 1/1
B4213.F25.20.Z1.060R-2 20 25 32 85 56 60 0,48 1/1
B4213.F25.20,5.Z1.061R-3 20,5 25 32 87 56 61,5 0,5 1/1
B4213.F25.21.Z1.063R-3 21 25 32 88 56 63 0,4 1/1
B4213.F25.21,5.Z1.064R-3 21,5 25 32 90 56 64,5 0,5 1/1
P484 . P-3R
P484 . C-3R
32
Assembly parts D mm 13,5-16 16,5-20 20,5-24 24,5-29
c
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 14 abc b bc b
P4840P . RE57 14 abc b bc b
Outer
P4840P . RE67 14 abc b bc b
insert
P4841P . RA57 14 abc b bc b
P4841P . RE57 14 abc b bc b
P4841C . RA57 14 c c c
P4841C . RE57 14 c c c
Centre
insert P4840C . RE67 14 c c c
HC=Coatedcarbide
for:
Best insert
unfavourable
moderate
good
condit ions
machining
XtratecInsertDrill33
Drill
B 4213
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-5R
P484 . C-5R
B4213.F32.31.Z1.093R-5 31 32 40 125 60 93 0,9 1/1
B4213.F32.32.Z1.096R-5 32 32 40 128 60 96 0,9 1/1
B4213.F32.33.Z1.099R-5 33 32 40 131 60 99 0,9 1/1
B4213.F32.34.Z1.102R-5 34 32 40 134 60 102 1 1/1
B4213.F32.35.Z1.105R-5 35 32 40 137 60 105 1 1/1
B4213.F32.36.Z1.108R-6 36 32 40 140 60 108 1 1/1
B4213.F40.37.Z1.111R-6 37 40 50 151 70 111 1,5 1/1
P484 . P-6R
P484 . C-6R
B4213.F40.38.Z1.114R-6 38 40 50 154 70 114 1,6 1/1
B4213.F40.39.Z1.117R-6 39 40 50 157 70 117 1,6 1/1
B4213.F40.40.Z1.120R-6 40 40 50 160 70 120 1,7 1/1
B4213.F40.41.Z1.123R-6 41 40 50 163 70 123 1,8 1/1
B4213.F40.42.Z1.126R-6 42 40 50 166 70 126 1,8 1/1
B4213.F40.43.Z1.129R-7 43 40 50 169 70 129 1,8 1/1
B4213.F40.44.Z1.132R-7 44 40 50 172 70 132 1,9 1/1
B4213.F40.45.Z1.135R-7 45 40 50 175 70 135 1,9 1/1
P484 . P-7R
P484 . C-7R
34
Assembly parts D mm 29,5-35 36-42 43-59
c
Interchangeable
FS2014(Torx15IP) FS2015(Torx20IP)
blade
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 58 abc b bc b
P4840P . RE57 58 abc b bc b
Outer
P4840P . RE67 58 abc b bc b
insert
P4841P . RA57 58 abc b bc b
P4841P . RE57 58 abc b bc b
P4841C . RA57 58 c c c
P4841C . RE57 58 c c c
Centre
insert P4840C . RE67 58 c c c
HC=Coatedcarbide
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill35
Drill
B 4214
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-2R
P484 . C-2R
B4214.F25.18.Z1.072R-2 18 25 32 97 56 72 0,38 1/1
B4214.F25.19.Z1.076R-2 19 25 32 101 56 76 0,39 1/1
B4214.F25.20.Z1.080R-2 20 25 32 105 56 80 0,4 1/1
B4214.F25.21.Z1.084R-3 21 25 32 109 56 84 0,5 1/1
P484 . P-3R
P484 . C-3R
B4214.F25.22.Z1.088R-3 22 25 32 113 56 88 0,5 1/1
B4214.F25.23.Z1.092R-3 23 25 32 117 56 92 0,6 1/1
B4214.F25.24.Z1.096R-3 24 25 32 121 56 96 0,5 1/1
B4214.F25.25.Z1.100R-4 25 25 32 125 56 100 0,5 1/1
P484 . P-4R
P484 . C-4R
B4214.F32.26.Z1.104R-4 26 32 40 136 60 104 0,8 1/1
B4214.F32.27.Z1.108R-4 27 32 40 140 60 108 0,8 1/1
B4214.F32.28.Z1.112R-4 28 32 40 144 60 112 0,9 1/1
B4214.F32.29.Z1.116R-4 29 32 40 148 60 116 0,9 1/1
Bodies,assemblypartsandscrewdriversareincludedinthestandardpack.Important:Wherethrough
boresarecreatedbyarotatingtool,adiscformswhichisejected.Pleaseimplementsafetymeasures.
36
Assembly parts D mm 17-20 21-24 25-29
c
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 14 abc b bc b
P4840P . RE57 14 abc b bc b
Outer
P4840P . RE67 14 abc b bc b
insert
P4841P . RA57 14 abc b bc b
P4841P . RE57 14 abc b bc b
P4841C . RA57 14 c c c
P4841C . RE57 14 c c c
Centre
insert P4840C . RE67 14 c c c
HC=Coatedcarbide
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill37
Drill
B 4214
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-5R
P484 . C-5R
B4214.F32.32.Z1.128R-5 32 32 40 160 60 128 1 1/1
B4214.F32.33.Z1.132R-5 33 32 40 164 60 132 1,1 1/1
B4214.F32.34.Z1.136R-5 34 32 40 168 60 136 1,1 1/1
B4214.F32.35.Z1.140R-5 35 32 40 172 60 140 1,2 1/1
B4214.F32.36.Z1.144R-6 36 32 40 176 60 144 1,1 1/1
B4214.F40.37.Z1.148R-6 37 40 50 188 70 148 1,7 1/1
P484 . P-6R
P484 . C-6R
B4214.F40.38.Z1.152R-6 38 40 50 192 70 152 1,8 1/1
B4214.F40.39.Z1.156R-6 39 40 50 196 70 156 1,8 1/1
B4214.F40.40.Z1.160R-6 40 40 50 200 70 160 1,9 1/1
B4214.F40.41.Z1.164R-6 41 40 50 204 70 164 2 1/1
B4214.F40.42.Z1.168R-6 42 40 50 208 70 168 2,1 1/1
B4214.F40.43.Z1.172R-7 43 40 50 212 70 172 2 1/1
B4214.F40.44.Z1.176R-7 44 40 50 216 70 176 2,1 1/1
B4214.F40.45.Z1.180R-7 45 40 50 220 70 180 2,2 1/1
P484 . P-7R
P484 . C-7R
38
Assembly parts D mm 30-35 36-42 43-59
c
Interchangeable
FS2014(Torx15IP) FS2015(Torx20IP)
blade
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 58 abc b bc b
P4840P . RE57 58 abc b bc b
Outer
P4840P . RE67 58 abc b bc b
insert
P4841P . RA57 58 abc b bc b
P4841P . RE57 58 abc b bc b
P4841C . RA57 58 c c c
P4841C . RE57 58 c c c
Centre
insert P4840C . RE67 58 c c c
HC=Coatedcarbide
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill39
Drill
B 4215
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-2R
P484 . C-2R
B4215.F25.18.Z1.090R-2 18 25 32 115 56 90 0,4 1/1
B4215.F25.19.Z1.095R-2 19 25 32 120 56 95 0,42 1/1
B4215.F25.20.Z1.100R-2 20 25 32 125 56 100 0,44 1/1
B4215.F25.21.Z1.105R-3 21 25 32 130 56 105 0,5 1/1
P484 . P-3R
P484 . C-3R
B4215.F25.22.Z1.110R-3 22 25 32 135 56 110 0,49 1/1
B4215.F25.23.Z1.115R-3 23 25 32 140 56 115 0,5 1/1
B4215.F25.24.Z1.120R-3 24 25 32 145 56 120 0,6 1/1
B4215.F25.25.Z1.125R-4 25 25 32 150 56 125 0,6 1/1
P484 . P-4R
P484 . C-4R
B4215.F32.26.Z1.130R-4 26 32 40 162 60 130 0,9 1/1
B4215.F32.27.Z1.135R-4 27 32 40 167 60 135 0,9 1/1
B4215.F32.28.Z1.140R-4 28 32 40 172 60 140 0,9 1/1
B4215.F32.29.Z1.145R-4 29 32 40 177 60 145 1 1/1
Bodies,assemblypartsandscrewdriversareincludedinthestandardpack.Important:Wherethrough
boresarecreatedbyarotatingtool,adiscformswhichisejected.Pleaseimplementsafetymeasures.
40
Assembly parts D mm 17-20 21-24 25-29
c
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 24 abc b bc b
P4840P . RE57 24 abc b bc b
Outer
P4840P . RE67 24 abc b bc b
insert
P4841P . RA57 24 abc b bc b
P4841P . RE57 24 abc b bc b
P4841C . RA57 24 c c c
P4841C . RE57 24 c c c
Centre
insert P4840C . RE67 24 c c c
HC=Coatedcarbide
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill41
Drill
B 4215
Xtratec Insert Drill
No. of
Dc d1 d4 l4 l5 Lc
Designation mm mm mm mm mm mm
indexable Type
inserts
P484 . P-5R
P484 . C-5R
B4215.F32.32.Z1.160R-5 32 32 40 192 60 160 1,1 1/1
B4215.F32.33.Z1.165R-5 33 32 40 197 60 165 1,2 1/1
B4215.F32.34.Z1.170R-5 34 32 40 202 60 170 1,3 1/1
B4215.F32.35.Z1.175R-5 35 32 40 207 60 175 1,3 1/1
B4215.F32.36.Z1.180R-6 36 32 40 212 60 180 1,3 1/1
B4215.F40.37.Z1.185R-6 37 40 50 225 70 185 1,9 1/1
P484 . P-6R
P484 . C-6R
B4215.F40.38.Z1.190R-6 38 40 50 230 70 190 1,9 1/1
B4215.F40.39.Z1.195R-6 39 40 50 235 70 195 2 1/1
B4215.F40.40.Z1.200R-6 40 40 50 240 70 200 2,1 1/1
B4215.F40.41.Z1.205R-6 41 40 50 245 70 205 2,2 1/1
B4215.F40.42.Z1.210R-6 42 40 50 250 70 210 2,3 1/1
B4215.F40.43.Z1.215R-7 43 40 50 255 70 215 2,3 1/1
B4215.F40.44.Z1.220R-7 44 40 50 260 70 220 2,4 1/1
B4215.F40.45.Z1.225R-7 45 40 50 265 70 225 2,6 1/1
P484 . P-7R
P484 . C-7R
42
Assembly parts D mm 30-35 36-42 43-59
c
Interchangeable
FS2014(Torx15IP) FS2015(Torx20IP)
blade
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 58 abc b bc b
P4840P . RE57 58 abc b bc b
Outer
P4840P . RE67 58 abc b bc b
insert
P4841P . RA57 58 abc b bc b
P4841P . RE57 58 abc b bc b
P4841C . RA57 58 c c c
P4841C . RE57 58 c c c
Centre
insert P4840C . RE67 58 c c c
HC=Coatedcarbide
unfavourable
moderate
good
conditions
machining
XtratecInsertDrill43
Drill
B 4213.N
Xtratec Insert Drill
Forotherdiametersbetween59,5mmand120mm,appropriatetooldesignsandadditionalcartridges
areavailable.Ifnecessary,pleasecontactyourWalterconsultant.
DC
mm
No. of cartridges No. of inserts
FR738P5
FR739P5
FR740P5
FR741P5
FR744P6
FR745P6
FR746P6
FR747P6
FR748P6
FR737C5
FR743C6
PGr.5
PGr.6
CGr.5
CGr.6
P484 .
P484 .
P484 .
P484 .
59,062,0 1 1 1 3 1
62,165,0 1 1 1 3 1
65,168,4 1 1 1 3 1
68,572,8 1 1 1 3 1
72,976,6 1 1 1 3 1
76,779,1 1 1 1 3 1
79,282,5 1 3 1 5 1
82,685,1 1 3 1 5 1
85,287,0 1 3 1 5 1
87,190,2 1 3 1 5 1
90,392,3 1 3 1 5 1
92,495,8 1 3 1 5 1
95,999,2 1 3 1 5 1
99,3102,7 1 3 1 5 1
102,8105,4 1 3 1 5 1
105,5108,8 1 3 1 5 1
108,9114,2 1 3 1 5 1
114,3120,0 1 3 1 5 1
44
Assembly
parts Dc mm 65 68 70 78 80
Internalcartridge FR737C-5 FR743C-6 FR743C-6 FR743C-6 FR737C-5
Externalcartridge FR738P-5 FR745P-6 FR746P-6 FR744P-6 FR738P-5
Clampingscrew FS1453 FS1453 FS1453 FS1453 FS1453
forinsert (Torx15IP) (Torx15IP) (Torx15IP) (Torx15IP) (Torx15IP)
Tighteningtorque 3,5Nm 3,5Nm 3,5Nm 3,5Nm 3,5Nm
Adjustingscrew,radial FS334 FS334 FS334 FS334 FS334
Clampingscrew FS966 FS966 FS966 FS966 FS966
forcartridge (SW5) (SW5) (SW5) (SW5) (SW5)
Tighteningtorque 8,0Nm 8,0Nm 8,0Nm 8,0Nm 8,0Nm
Indexable inserts
P M K N S H
HC HC HC HC HC HC
WKP25 S
WKP25 S
WKP35 S
WKP35 S
WMP35
WMP35
WMP35
WNN25
WSP45
WSP45
WSP45
WXP45
WXK25
WXP40
Designation Size
P4840P . RA57 58 abc b bc b
P4840P . RE57 58 abc b bc b
Outer
P4840P . RE67 58 abc b bc b
insert
P4841P . RA57 58 abc b bc b
P4841P . RE57 58 abc b bc b
P4841C . RA57 58 c c c
P4841C . RE57 58 c c c
Centre
insert P4840C . RE67 58 c c c
HC=Coatedcarbide
Walter SelectOptimumindexableinsertforthefollowing
machiningconditions:a=goodb=moderateb=unfavourable
XtratecInsertDrill45
Cutting data for drilling
with Xtratec Insert Drill
Dc 13,559 mm
=Cuttingdataforwetmachining
Material group
=Drymachiningispossible
C0,25% annealed
C>0,25...0,55% annealed
C>0,25...0,55% heattreated
Unalloyedsteel
C>0,55% annealed
C>0,55% heattreated
Freecuttingsteel(short-chipping) annealed
annealed
P Low-alloysteel
heattreated
heattreated
heattreated
annealed
High-alloysteeland
hardenedandtempered
high-alloytoolsteel
hardenedandtempered
ferritic/martensitic,annealed
Stainlesssteel
martensitic,heattreated
austenitic,quenchhardened
M Stainlesssteel austenitic,precipitationhardened(PH)
austenitic/ferritic,duplex
ferritic
Malleablecastiron
perlitic
lowtensilestrength
Greycastiron
K hightensilestrength/austenitic
ferritic
Castironwithspheroidalgraphite
perlitic
GGV(CGI)
unalloyed,electrolyticcopper
Copperandcopperalloys brass,bronze,redbrass
N (bronze/brass) Cu-alloys,short-chipping
high-strength,Ampco
Tungstenalloys
S Molybdenumalloys
46
Insert geometry
BrinellhardnessHB
TensilestrengthRm
Machininggroup1
XtratecInsertDrill47
Cutting data for drilling
with Xtratec Insert Drill
Dc 13,559 mm
=Cuttingdataforwetmachining
Material group
=Drymachiningispossible
C0,25% annealed
C>0,25...0,55% annealed
C>0,25...0,55% heattreated
Unalloyedsteel
C>0,55% annealed
C>0,55% heattreated
Freecuttingsteel(short-chipping) annealed
annealed
P Low-alloysteel
heattreated
heattreated
heattreated
annealed
High-alloysteeland
hardenedandtempered
high-alloytoolsteel
hardenedandtempered
ferritic/martensitic,annealed
Stainlesssteel
martensitic,heattreated
austenitic,quenchhardened
M Stainlesssteel austenitic,precipitationhardened(PH)
austenitic/ferritic,duplex
ferritic
Malleablecastiron
perlitic
lowtensilestrength
Greycastiron
K hightensilestrength/austenitic
ferritic
Castironwithspheroidalgraphite
perlitic
GGV(CGI)
notprecipitationhardenable
Aluminiumwroughtalloys
precipitationhardenable,precipitationhardened
12%Si,notprecipitationhardenable
Castaluminiumalloys 12%Si,precipitationhardenable,precipitationhardened
>12%Si,notprecipitationhardenable
N Magnesiumalloys
unalloyed,electrolyticcopper
Copperandcopperalloys brass,bronze,redbrass
(bronze/brass) Cu-alloys,short-chipping
high-strength,Ampco
annealed
Fe-based
precipitationhardened
Heat-resistantalloys annealed
NiorCobase precipitationhardened
cast
S puretitanium
Titaniumalloys andalloys,precipitationhardened
alloys
Tungstenalloys
Molybdenumalloys
48
Insert geometry
BrinellhardnessHB
TensilestrengthRm
Machininggroup1
XtratecInsertDrill49
Cutting data for drilling
with Xtratec Insert Drill
Dc 13,559 mm
=Cuttingdataforwetmachining
Material group
=Drymachiningispossible
C0,25% annealed
C>0,25...0,55% annealed
C>0,25...0,55% heattreated
Unalloyedsteel
C>0,55% annealed
C>0,55% heattreated
Freecuttingsteel(short-chipping) annealed
annealed
P Low-alloysteel
heattreated
heattreated
heattreated
annealed
High-alloysteeland
hardenedandtempered
high-alloytoolsteel
hardenedandtempered
ferritic/martensitic,annealed
Stainlesssteel
martensitic,heattreated
austenitic,quenchhardened
M Stainlesssteel austenitic,precipitationhardened(PH)
austenitic/ferritic,duplex
ferritic
Malleablecastiron
perlitic
lowtensilestrength
Greycastiron
K hightensilestrength/austenitic
ferritic
Castironwithspheroidalgraphite
perlitic
GGV(CGI)
notprecipitationhardenable
Aluminiumwroughtalloys
precipitationhardenable,precipitationhardened
12%Si,notprecipitationhardenable
Castaluminiumalloys 12%Si,precipitationhardenable,precipitationhardened
>12%Si,notprecipitationhardenable
N Magnesiumalloys
unalloyed,electrolyticcopper
Copperandcopperalloys brass,bronze,redbrass
(bronze/brass) Cu-alloys,short-chipping
high-strength,Ampco
annealed
Fe-based
precipitationhardened
Heat-resistantalloys annealed
NiorCobase precipitationhardened
cast
S puretitanium
titaniumalloys andalloys,precipitationhardened
alloys
Tungstenalloys
Molybdenumalloys
50
Insert geometry
BrinellhardnessHB
TensilestrengthRm
Machininggroup1
XtratecInsertDrill51
Cutting data for drilling
with Xtratec Insert Drill
Dc 13,559 mm
=Cuttingdataforwetmachining
Material group
=Drymachiningispossible
C0,25% annealed
C>0,25...0,55% annealed
C>0,25...0,55% heattreated
Unalloyedsteel
C>0,55% annealed
C>0,55% heattreated
Freecuttingsteel(short-chipping) annealed
annealed
P Low-alloysteel
heattreated
heattreated
heattreated
annealed
High-alloysteeland
hardenedandtempered
high-alloytoolsteel
hardenedandtempered
ferritic/martensitic,annealed
Stainlesssteel
martensitic,heattreated
austenitic,quenchhardened
M Stainlesssteel austenitic,precipitationhardened(PH)
austenitic/ferritic,duplex
ferritic
Malleablecastiron
perlitic
lowtensilestrength
Greycastiron
K hightensilestrength/austenitic
ferritic
Castironwithspheroidalgraphite
perlitic
GGV(CGI)
notprecipitationhardenable
Aluminiumwroughtalloys
precipitationhardenable,precipitationhardened
12%Si,notprecipitationhardenable
Castaluminiumalloys 12%Si,precipitationhardenable,precipitationhardened
>12%Si,notprecipitationhardenable
N Magnesiumalloys
unalloyed,electrolyticcopper
Copperandcopperalloys brass,bronze,redbrass
(bronze/brass) Cu-alloys,short-chipping
high-strength,Ampco
annealed
Fe-based
precipitationhardened
Heat-resistantalloys annealed
NiorCobase precipitationhardened
cast
S puretitanium
titaniumalloys andalloys,precipitationhardened
alloys
Tungstenalloys
Molybdenumalloys
52
Cutting material grade, outer insert [P484.P..]
BrinellhardnessHB
TensilestrengthRm
Machininggroup1
XtratecInsertDrill53
Drilling with X offset
Xtratec Insert Drill B421x
Range 1 Range 2
Indexable
insert size Dc Delta x Dmax Delta xmax Dmax
mm mm mm mm mm
13,5 0,5 14,5 0,7 14,9
14 0,35 14,7 0,6 15,2
14,5 0,3 15,1 0,5 15,5
1 15 0,2 15,4 0,45 15,9
15,5 0,15 15,8 0,35 16,2
16 0,05 16,1 0,3 16,6
16,4 0 0,2 16,8
16,5 0,6 17,7 0,9 18,3
17 0,5 18 0,75 18,5
17,5 0,35 18,2 0,6 18,7
18 0,3 18,6 0,55 19,1
2 18,5 0,2 18,9 0,45 19,4
19 0,15 19,3 0,4 19,8
19,5 0,07 19,64 0,3 20,1
20 0 20 0,25 20,5
20,4* 0 0,15 20,7
20,5 0,35 21,2 0,7 21,9
21 0,3 21,6 0,6 22,2
21,5 0,17 21,84 0,45 22,4
22 0,15 22,3 0,45 22,9
3 22,5 0,02 22,54 0,3 23,1
23 0 0,3 23,6
23,5* 0 0,18 23,86
24* 0 0,15 24,3
24,4* 0 0
24,5 0,5 25,5 0,85 26,2
25 0,35 25,7 0,75 26,5
25,5 0,25 26 0,6 26,7
26 0,15 26,3 0,55 27,1
26,5 0,05 26,6 0,4 27,3
4 27 0 0,4 27,8
27,5 0 0,25 28
28* 0 0,25 28,5
28,5* 0 0,12 28,74
29* 0 0,1 29,2
29,4* 0 0
54
Range 1 Range 2
Indexable
insert size Dc Delta x Dmax Delta xmax Dmax
mm mm mm mm mm
29,5 0,7 30,9 1,1 31,7
30 0,6 31,2 1 32
31 0,45 31,9 0,8 32,6
32 0,3 32,6 0,7 33,4
5 33 0,15 33,3 0,5 34
34 0 0,4 34,8
35* 0 0,3 35,6
35,4* 0 0,2 35,8
35,5 0,8 37,1 1,4 38,3
36 0,7 37,4 1,25 38,5
37 0,55 38,1 1,1 39,2
38 0,4 38,8 0,95 39,9
6 39 0,25 39,5 0,8 40,6
40 0,1 40,2 0,65 41,3
41 0 0,55 42,1
42 0 0,4 42,8
42,4 0 0,3 43
42,5 0,95 44,4 1,65 45,8
43 0,85 44,7 1,5 46
44 0,7 45,4 1,35 46,7
45 0,55 46,1 1,2 47,4
46 0,4 46,8 1,1 48,2
7 47 0,25 47,5 0,95 48,9
48 0,15 48,3 0,8 49,6
49 0 0,65 50,3
50 0 0,55 51,1
50,4 0 0,45 51,3
50,5 1,05 52,6 1,85 54,2
51 0,95 52,9 1,75 54,5
52 0,8 53,6 1,6 55,2
53 0,65 54,3 1,45 55,9
54 0,55 55,1 1,35 56,7
8 55 0,4 55,8 1,2 57,4
56 0,3 56,6 1,1 58,2
57 0,15 57,3 0,95 58,9
58 0 0,8 59,6
59 0 0,7 60,4
59,4 0 0,6 60,6
XtratecInsertDrill55
Tool diameter tolerance ranges for
Xtra tec Insert Drill B421x
0,20 0,15*
0,15
0,10 0,08
0,05
0,05
Body
0
tolerance
0,05
0,10 0,05
0,08
0,15
Masterinsert 0,15*
0,20
Groundinsert
P4840
with sleeve adapter
Sleeveadapter
Sinteredinsert
D S2131,2132,
P4841
[mm] 2133,2165
0,3
Nominal
adjustment range
0,1
Theresultingworkpiecediametermaydifferduetothedrillingdepth,workpiecematerial,feed
rateandchipremovalconditions.
56
Recommended values for
Xtra tec Insert Drill B421x
Outer insert
P 484 . P
Centre insert
P 484 . C
Symbolfor
centreinsert
Centre inserts in Tigertec Silver
and WXP40
01
Use
Cuttingedgeidentificationfor
1stto4thuse
02
04
03
XtratecInsertDrill57
Recommended values for
Xtra tec Insert Drill B421x
Coolant pressure
forhorizontalmachiningdirection
P [bar]
5,5
4,5
3,5
14 L = 5xDc
12
3 L = 4xDc
2,5 L = 3xDc
L = 2xDc
1,5
13,5 15 20 30 40 50 60 70 80 90 100 Dc [mm]
58
Coolant quantity
forhorizontalmachiningdirection
Q [l/min]
80
70
L = 5xDc
L = 4xDc
60
L = 3xDc
50 L = 2xDc
40
14
12
30
20
10
0
13,5 15 20 30 40 50 60 70 80 90 100 Dc [mm]
XtratecInsertDrill59
Recommended values for drilling
Xtra tec Insert Drill B421x
Material: C45 (1.0503) steel, steel casting [Rm = 650 N/mm]
Power requirement 1
P [kW]
64,0
50,8
40,3 Dc [mm]
32,0 120
25,4 100
20,2 80
16,0 60
12,7 50
10,1 40
8,0 30
6,3 25
5,0
4,0
3,2 20
2,5
2,0 16
1,6 13,5
1,3
1,0
0,8
0,6
0,5
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Feed force
F [N]
32000 Dc [mm]
25398
20159
120
16000
100
12699
80
10079
60
8000
50
6350
40
5040
30
4000
25
3175
2520
2000 20
1587
1260
16
1000
13,5
794
630
500
397
315
250
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
60
Torque
Mc [Nm]
2048 Dc [mm]
1626
1290
120
1024
813
100
645
512
80
406
323
60
256
203
50
161
128 40
102
81 30
64
51 25
40
32
25
20
20
16
13
10 16
8,0
6,3 13,5
5,0
4,0
3,2
2,5
2,0
1,6
1,3
1,0
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Thepowerrequirement1dataisbasedonacuttingspeedof100m/min.
Ifthecuttingspeedisdoubled,thepowerrequirementalsodoubles,i.e.thepowerrequirementis
directlyproportionaltothecuttingspeed.
Forsteelswithahighertensilestrength,thepowerandtorquerequiredarecorrespondinglyhigher.
XtratecInsertDrill61
Recommended values for drilling
Xtra tec Insert Drill B421x
Material: 42CrMo4 Cr-Mo alloyed heat treatable steel
[Rm = 750900 N/mm]
Power requirement 1
P [kW]
Dc [mm]
64,0
50,8
40,3 120
32,0 100
25,4 80
20,2 60
16,0 50
12,7 40
10,1 30
25
8,0
6,3
5,0 20
4,0
3,2
2,5 16
2,0 13,5
1,6
1,3
1,0
0,8
0,6
0,5
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Feed force
F [N]
Dc [mm]
32000
25398 120
20159 100
16000 80
12699 60
10079 50
8000 40
6350 30
5040 25
4000
3175
20
2520
2000
1587 16
1260 13,5
1000
794
630
500
397
315
250
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
62
Torque
Mc [Nm]
2048 Dc [mm]
1626
120
1290
1024
100
813
645
80
512
406
60
323
256
50
203
161
40
128
102
30
81
64
25
51
40
32
20
25
20
16
13 16
10
13,5
8,0
6,3
5,0
4,0
3,2
2,5
2,0
1,6
1,3
1,0
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Thepowerrequirement1dataisbasedonacuttingspeedof100m/min.
Ifthecuttingspeedisdoubled,thepowerrequirementalsodoubles,i.e.thepowerrequirementis
directlyproportionaltothecuttingspeed.
Forsteelswithahighertensilestrength,thepowerandtorquerequiredarecorrespondinglyhigher.
XtratecInsertDrill63
Recommended values for drilling
Xtra tec Insert Drill B421x
Material: GG25 (0.6025) cast iron, ferritic [180-200 HB]
Power requirement 1
P [kW]
64,0
50,8
40,3
Dc [mm]
32,0
25,4 120
20,2 100
16,0 80
12,7 60
10,1 50
8,0 40
6,3 30
5,0 25
4,0
3,2
20
2,5
2,0
1,6 16
13,5
1,3
1,0
0,8
0,6
0,5
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Feed force
F [N]
32000
25398
20159 Dc [mm]
16000
120
12699
100
10079
80
8000
60
6350
50
5040
40
4000
30
3175
25
2520
2000
1587 20
1260
1000
16
794 13,5
630
500
397
315
250
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
64
Torque
Mc [Nm]
2048
1626 Dc [mm]
1290
1024
120
813
645
100
512
406
80
323
256
60
203
161 50
128
102 40
81
64 30
51
40 25
32
25
20
20
16
13
10
8,0
16
6,3
13,5
5,0
4,0
3,2
2,5
2,0
1,6
1,3
1,0
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Thepowerrequirement1dataisbasedonacuttingspeedof100m/min.
Ifthecuttingspeedisdoubled,thepowerrequirementalsodoubles,i.e.thepowerrequirementis
directlyproportionaltothecuttingspeed.
Forsteelswithahighertensilestrength,thepowerandtorquerequiredarecorrespondinglyhigher.
XtratecInsertDrill65
Recommended values for drilling
Xtra tec Insert Drill B421x
Material: GGG70 (0.7070) cast iron with spheroidal graphite [Rm = 690 N/mm]
Power requirement 1
P [kW]
64,0
50,8
40,3 Dc [mm]
32,0
120
25,4
100
20,2
80
16,0
60
12,7
50
10,1
40
8,0
30
6,3
25
5,0
4,0
3,2 20
2,5
2,0 16
1,6 13,5
1,3
1,0
0,8
0,6
0,5
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Feed force
F [N]
32000
Dc [mm]
25398
20159
16000 120
12699 100
10079 80
8000 60
6350 50
40
5040
30
4000
25
3175
2520
20
2000
1587
1260
16
1000
13,5
794
630
500
397
315
250
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
66
Torque
Mc [Nm]
2048 Dc [mm]
1626
1290 120
1024
813 100
645
512 80
406
323 60
256
203 50
161
128 40
102
81 30
64
51 25
40
32
25
20
20
16
13
10
16
8,0
13,5
6,3
5,0
4,0
3,2
2,5
2,0
1,6
1,3
1,0
0,04 0,05 0,06 0,08 0,10 0,12 0,16 0,20 0,25 0,30 f [mm/rev]
Thepowerrequirement1dataisbasedonacuttingspeedof100m/min.
Ifthecuttingspeedisdoubled,thepowerrequirementalsodoubles,i.e.thepowerrequirementis
directlyproportionaltothecuttingspeed.
Forsteelswithahighertensilestrength,thepowerandtorquerequiredarecorrespondinglyhigher.
XtratecInsertDrill67
Application possibilities for
Xtra tec Insert Drill
Chain drilling
Ifproblemsoccur
Reducefeedby30%
Interrupted cut
Problemswithinterruptedcut
Feed<30%
Cross holes
Reducingthefeedby30%achievesthe
bestresults
Stack drilling
Isnotpossible
68
Problem solutions
Checkmachinealignment(lathe)
Checkworkpiececlampingandensure
thatthereismax.toolstability
Usetoughercarbidegrade
Reducefeedvaluesby5070%
Selectoptimumindexableinsert
geometry
Increasecoolantpressure
Increasecuttingspeedby20%
Optimisechipbreakingbyincreasing
feedby~10%
Reducecuttingspeedby20%
Increasecoolantpressure
Usemorewear-resistantcarbide
grade,e.g.WKP25insteadofWKP35
Increasecoolantpressure
Improveclampingsituationofwork-
pieceandtool
Increasecuttingspeedby20%
Reducefeedby10%
XtratecInsertDrill69
Drilling
calculation formulae
n
Vf
Speed
n[rpm]
Cutting speed
vc[m/min]
Feed rate
vf[mm]
Power requirement
Pmot[kW]
Feed force
Ff[N]
Chip thickness
h[mm]
Torque
Mc[Nm]
70
XtratecInsertDrill71
Cutting forces of Walter machining groups
Cutting forces
Description
Non-alloyed and low-alloy steels, C > 0,25 %, low and medium strength
Unalloyed and low-alloy steels, C > 0,55 %, not heat treated
Low and high-alloy steels, low tempering level
Stainless ferritic/martensitic steels, heat treated
Low and high-alloy steels, medium tempering level
Low and high-alloy steels, high tempering level
Stainless, austenitic steels
Stainless, austenitic/ferritic steel + duplex
Stainless, austenitic steels, precipitation hardened (PH steels)
Grey cast iron + CGI + malleable cast iron, low tensile strength
Ductile cast iron low tensile strength + malleable cast iron with higher tensile strength
Grey cast iron with higher tensile strength
Ductile cast iron with high tensile strength + ADI high tensile strength, unalloyed + alloyed
Aluminium wrought alloy, not precipitation hardened
Aluminium wrought alloy, precipitation hardened
Cast aluminium alloy < 12 % Si, not precipitation hardened
Cast aluminium alloy < 12 % Si, precipitation hardened, cast aluminium alloy 12 %
Pure copper, copper alloy (brass, bronze) with low tensile strength
High tensile strength copper alloy, bronze with high tensile strength
Heat-resistant alloys, iron-based, annealed
Heat-resistant alloys, iron-based, precipitation hardened
Pure titanium
Titanium alloys, alpha, alpha/beta and beta alloys
Heat-resistant alloys, nickel-cobalt-based, annealed
Heat-resistant alloys, nickel-cobalt-based, precipitation hardened
Heat-resistant alloys, nickel-cobalt-based, cast
Hardened steels 46 52 HRC
Hardened steels 52 58 HRC
Hardened steels 58 62 HRC
Hardened cast iron 50 60 HRC
Thermoplasts and duroplasts, without abrasive fillers
Fibre-reinforced plastics
Graphite
Comments:
The information consists of guideline values and relates to neutral cutting edge geometry.
The condition of the workpiece material and the cutting edge geometry have considerable
influence on the cutting forces.
72
Tensile strength Spec. cutting Walter
Increase value
min max force machining group
Rm kc1.1 mc
[N/mm] [N/mm]
350 750 1500 0,21 P1, P6
400 900 1700 0,25 P2, P3, P4, P7, P14
750 1100 2000 0,25 P5, P8, P11, P12
800 1400 2200 0,25 P15
1100 1400 2500 0,25 P9
1200 1600 3000 0,25 P10, P13
400 900 1800 0,21 M1
600 1000 2000 0,21 M3
700 1500 2400 0,21 M2
200 400 800 0,28 K1, K3, K7
400 600 950 0,28 K2, K5
300 400 1200 0,28 K4,
600 800 1400 0,28 K6
350 0,25 N1
600 0,25 N2
600 0,25 N3
700 0,25 N4, N5
550 0,25 N7, N8, N9
1000 0,25 N10
2400 0,25 S1
2500 0,25 S2
1300 0,25 S6
1500 0,25 S7, S8
2800 0,25 S3
2900 0,25 S4
3000 0,25 S5
3000 0,25 H1
3700 0,25 H2
4300 0,25 H3
3500 0,25 H4
150 0,2 O1, O2
300 0,3 O3, O4, O5
400 0,25 O6
XtratecInsertDrill73
Notes
74
Walter AG
PrintedinGermany6256469(05/2012)EN
DerendingerStrae53,72072Tbingen
Postfach2049,72010Tbingen
Germany
www.walter-tools.com
www.facebook.com/waltertools
www.youtube.com/waltertools
Walter GB LTD.
Bromsgrove,England
44(1527)839450,service.uk@walter-tools.com
Walter Canada
Mississauga,Canada
service.ca@walter-tools.com