Professional Documents
Culture Documents
57 - 65 ISSN 1392-1649
Environmental Research, Engineering and Management, 2009. No. 4(50), P. 57 - 65
In order to sell production, the goods packaging must comply with the demands of the international
market and the requirements of the corresponding legal acts.
In accordance with the EU regulations, member states have to ensure that a particular production
packaging is used only when it complies with all the environmental regulations laid down in the EU
Directives 94/62/EB and 2004/12/EB and the elaborated document system. One of the basic requirements is
to produce packaging in such a way that its volume and weight are restricted to the minimum dimensions
needed to meet the safety, hygiene and packaging demands acceptable for the consumer. With this aim, the
main attention should be first of all focused on preventive measures. These measures refer to the reduction in
the waste amount and harmful impact on the environment.
Research into that area was carried out in 2007-2008 within the framework of a joint Lithuanian-
Ukrainian research and experimental development project Study of special printing and packaging
production technologies, considering their ecological and operational qualities.. It was done by a research
group of the Graphic Communication Engineering Department at the Faculty of Design and Technologies,
Kaunas University of Technology, together with packaging and environmental protection specialists of the
University, and in cooperation with the Department of Printed Publications and Packaging of the Ukrainian
Print Academy.
The present paper analyses certain basic findings of the study on the possibilities of improving the
ecological level of packaging within the framework of the project. It is stated that appropriate investigation of
packaging, its production and application has to be performed in order to prove that the packaging was
produced in compliance with preventive and other principles; this investigation is related to a wide variety of
package testing, some of which has not yet got methodology acknowledged at a sufficient level (the EU or
groups of countries). Therefore, one of the research directions in the above mentioned project, discussed in
the present paper, is related to developing a single system, recognized throughout the EU, which would
enable researchers to perform the required tests confirming the packaging quality compliance with the
environmental requirements. The paper analyzes the EU prevention regulations for reducing the amount of
raw material and the system of checking the realization of the requirements based on identification of critical
areas, aimed at reaching the lowest possible package weight and/or volume, consequently, the minimum
waste amount, without increasing the amount of faulty products and product waste. The paper presents the
findings of the research obtained in assessing the life cycle, when applying the Ecoindicator99 qualitative
analysis, concerning the impact of common plastic packages and processes on the environment during
manufacturing, usage and disposal. Compression test results of common type plastic packaging construction
are presented, which allow us to assess the impact of the package shape and construction upon the packaging
reliability and minimization of its mass.
Key words: packaging, environment, life cycle assessment, eco-design, packaging testing.
V. Varinskas, J. Stanikis, A. Lebedys, E. Kibirktis and V. Milinas
1. Introduction
Product packaging complying with the principles, it is necessary to carry out particular
international market requirements is a basic investigation concerning the packaging, package
precondition for selling manufactured goods. manufacturing and application processes; this is a
When designing ecological packaging, the complicated task because of the wide variety of
following packaging functions are essential in concrete package tests which often do not have
ensuring competitiveness of manufactured goods: commonly acknowledged (by the EU or groups of
possibility of rational placement of a product in countries) methodologies. Therefore, one of the
packaging; research directions in the above mentioned project,
retaining the proper quality of the packaged discussed in the present paper, is related to forming a
product throughout its life cycle and the logistics single system, recognized throughout the EU, which
process; would enable researchers to perform the required tests
compliance with the requirements of production confirming the packaging quality compliance with the
realization; environmental requirements.
compliance with the requirements of production
usage;
possibility of appropriate disposal of used 2. Prevention control: essence and
packaging. characteristics of procedures
The problems of packaging and package design
were analyzed in Kaunas University of Technology in Packaging is meant for storing, protecting,
2007-2008 within the framework of a joint Lithuanian managing, distributing and presenting products. Its
Ukrainian research project. During the work, special main purpose is to protect the product against spoiling
attention was given to the ecological aspect of and/or losing it. Reduction in the initial amount of
packaging, mainly related to the implementation of material is one of several ways how to reduce the
the regulations of the EU system of regulatory ultimate amount of used packaging disposal. In order
documents based on the European Parliament and to save raw materials and reduce waste to a
Council Directive 94/62/EB concerning packaging maximum, the whole system has to be optimized,
and packaging waste [1], and also the Directive packaging included.
2004/12/EB [2,3], amending the former. The supplier has to ensure that the package
While trying to meet the requirements of the system contains the smallest possible amount of the
above mentioned EU systems of regulatory needed material. The basic principles of control
documents, complemented with new legal acts, the procedures and methodology are laid down in the
complexity of certain problems became evident and European Standard EN 13428 [4]. It provides general
new urgent tasks were raised which needed an information on the guidelines for persons using the
efficient and qualified solution. document, and then, while discussing methodology,
Following the EU requirements, member states describes separate phases of the evaluation process. It
have to ensure that a certain package can be used for emphasizes that when reducing the amount of raw
packaging production only if it complies with all the materials, the main aim in evaluating the prevention
requirements laid down in the EU Directive 94/62/EB process, which can be documented by filling in a
and its Appendix II. New packaging can enter the control sheet, is to achieve the smallest possible
market only if the manufacturer has taken all the packaging weight and/or volume, thus the smallest
measures to reduce its impact on the environment possible amount of packaging waste without
without degrading its essential functions. Packages increasing the amount of spoilt product and product
have to be manufactured by restricting their volume waste. Further aims are to ensure that:
and weight to a minimum necessary to ensure the all the prevention possibilities for the same
requirements of safety, hygiene and acceptable packaging material should be determined to
consumer goods. To reach this goal, the main reduce the amount of raw material and to
attention has to be focused on preventive measures. In achieve the smallest possible packaging weight
this case, preventive measures mean reducing the and/or volume, and they should be taken into
amount of materials in packages and packaging waste, consideration;
as well as harmful effect on the environment. Further prevention when reducing the amount of raw
measures to reduce the amount of used packages in materials should be reached before the necessary
landfills include the following (in a descending order requirements for packaging are implemented;
of priorities): package reusability, recycling, other decisive characteristics, upon which the former
technological processes for packaging waste statements are based, should be recorded.
application (recovery of materials, energy, etc.) The In certain cases of packaging usage, detailed
Commission is supposed to help the development of requirements may differ. During the process of
prevention by encouraging the formation of the package design, when prevention is taken into
appropriate European standards. consideration while reducing the amount of raw
In order to prove that the new packaging was materials, analysis of each requirement will influence
developed following the prevention and other the general requirements for the packaging. These
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Life Cycle Assessment of Common Plastic Packaging for Reducing Environmental Impact and Material Consumption
requirements may be classified in the control sheet. In 5. Product presentation and trade. Packaging has
order to achieve unified methodology, the document to enable the consumer to identify the product
provides two examples of filled-in control evaluation attributes (related to the image, trade mark, etc.),
sheets and protocols approving them, together with correspond to the goods presentation systems,
explanatory documents which help to complete the etc.
control sheets and which may contain major decisions 6. Acceptability for the consumer. The packaging
about prevention in reducing the amount of raw size, shape, usability, reliability, attractiveness,
materials. The documented market experience can be ergonomic factors related to managing, opening,
a significant source of data defining the acceptable closing, storing, etc. have to be evaluated.
limits. The marginal usage criterion can be registered 7. Information. The packaging has to provide all
as critical after it has been studied and tested by other the necessary information concerning the
operators of a packaging chain. Thus, prevention in product identification, characteristics, storage
reducing the amount of raw materials is a continuous and maintenance instructions, etc.
process embracing the design and usage experience, 8. Safety. The packaging has to meet all the safety
which may provide useful information in determining requirements concerning the whole system of
critical areas. packaging, management and usage, as well as
It is generally considered that when designing specific requirements (e.g., related to dangerous
some specific packaging or a group of similar cargoes), in particular cases, ensuring
packages, certain requirements determine the actual inaccessibility to children, safe opening,
limits of reducing the package weight and/or volume showing unacceptable opening, warning about
without causing danger to the level of safety, hygiene dangers, etc.
and consumer acceptability. 9. Laws (legal acts). The packaging has to comply
In the second stage of the assessment process, with the regulations of national and international
the usage criteria restricting the possibility of legal acts, rules, trade agreements, etc.
reducing the packaging weight and/or volume are (considering special requirements for food,
enumerated. It is known as the critical area. This medicine, chemical products, hazardous
identification should be based on testing and research products, packaged goods in different means of
meant for checking the validity of the possibilities in transport, etc.).
seeking further prevention when reducing the amount 10. Security against counterfeiting, identification,
of raw materials needed. etc. If the above mentioned criteria do not
Analysis of a concrete packaging conformance is spotlight the critical area, particular criteria are
carried out by evaluating an appropriate part of the defined here for specific cases (e.g., related to
life cycle in accordance with 10 common usage economics, social environment, environmental
criteria presented below, which can be important for a protection, etc.), necessary for determining the
certain package and each of which has a list of smallest possible weight (volume) of the
standard requirements (summarized below). packaging.
1. Product protection. The product has to be The supplier of the packaging has to determine
protected against damage and spoilage critical areas and to prove that the smallest possible
(including active packaging) caused by concrete packaging weight and/or volume have been achieved,
mechanical, chemical, environmental and other considering all the criteria.
factors, from the packaging moment to the final During the control, the crisis area of the
consumption moment. packaging has to be determined. If it has not been
2. Manufacture of packaging. Designers are done, it is concluded that the packaging does not
provided with valid limits of packaging comply with the requirements of the regulating
characteristics (size, thickness, etc.) which are document, and the possibilities of reducing the
determined in respect of the technological amount of materials used in manufacture require
processes of packaging manufacture. further research.
3. Packing (filling). Designers are provided with
valid limits of packaging characteristics
(mechanical strength, closure reliability, hygiene 3. Investigation of plastic packaging life cycles
characteristics, maximum padding, etc.) which
are determined in respect of the packaging In order to determine the impact of plastic
technological processes. packaging on the environment throughout its life
4. Logistics (comprising transportation, storage cycle, and to define the main environmental aspects,
and arrangement). A package (any combination the analysis was carried out. The priorities in
of primary, secondary and tertiary packaging) improving the product have to be determined in
has to ensure sufficient product protection and respect of characteristic aspects, and observed during
safety for the people managing and using the eco-design.
packed goods throughout the planned logistics
process.
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V. Varinskas, J. Stanikis, A. Lebedys, E. Kibirktis and V. Milinas
For the evaluation of the impact of plastic The functional unit one plastic package was
packaging upon the environment and for defining determined. The initial data for assessing the plastic
priorities, the qualitative analysis method - packaging are presented in Table 1.
Ecoindicators '99, based on the product life cycle
was used.
Fig.1. Impact of plastic packaging on the Analysis of the impact of packaging plastic on
environment during manufacture, usage and the environment has shown that the greater part of the
disposal negative impact on the environment is caused by
polystyrene (PS), while the impact of the package
In manufacturing, various materials are used, formation processes is not so significant (Fig. 3). The
therefore by applying Ecoindicators '99 software the impact of printing, energy and packing on the
manufacturing phase is divided according to separate environment is relatively insignificant.
materials, and the impact of these materials on the
environment during manufacture is calculated (the
findings are presented in Fig. 2). The greatest impact
on the environment is made by plastic and its
production (4. mPt).
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Life Cycle Assessment of Common Plastic Packaging for Reducing Environmental Impact and Material Consumption
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V. Varinskas, J. Stanikis, A. Lebedys, E. Kibirktis and V. Milinas
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Life Cycle Assessment of Common Plastic Packaging for Reducing Environmental Impact and Material Consumption
63
V. Varinskas, J. Stanikis, A. Lebedys, E. Kibirktis and V. Milinas
17. Stanikis J.K., Varinskas V., Uselyt R. Gamini Dr. Visvaldas Varinskas, lecturer at the Institute of
ekologinis projektavimas. Kaunas: Technologija,
Environmental Engineering, Kaunas University of
2005. 291 p.
18. Varinskas V., Uselyt R. Gamini ekologinio Technology.
projektavimo vadovas. Mokomoji knyga. Kaunas: Main research areas: sustainable production and
Technologija, 2006. 142 p. consumption, eco-design, life cycle assessment
19. Lewis, H., Gertsakis, J., Grant, T., Morelli, N., (LCA).
Sweatman, N., A. Design + Environment: A Global Address: K. Donelaiio str. 20,
Guide to Designing Greener Goods. Greenleaf, 2001. LT-44239 Kaunas, Lithuania
20. Eco-indicator `99: A damage oriented method for Liefe Fax: +370-37- 209372,
Cycle Impact Assessment. Manual for Designers. Tel.: +370-37-300764,
Ministry of Housing, Spatial Planning and the
E-mail: visvaldas@apini.lt
Environment. 2000.
21. Kibirktis E., Lebedys A., Kabelkait A., Havenko S.
Experimental Study of Paperboard Package Prof. dr. habil. Jurgis Stanikis Director of the
Resistance to Compression. -Mechanika. -Kaunas: Institute of Environmental Engineering, Kaunas
Technologija, 2007, no.1(63), p.36-41. University of Technology.
22. Bivainis V., Kibirktis E., Lebedys A. Experimental Main reseach areas: sustainable development,
Study of Paperboard Crease Weight to Mechanical environmental management, cleaner production,
Characteristics of Paperboard Packages. Mechanika
2008. Proceedings of the 13th International
financial engineering, integrated waste management.
Conference. -Kaunas: Technologija, 2008, p.62-66. Address: K.Donelaiio str. 20,
23. Varinskas V., Stanikis J.K., Lebedys A., Kibirktis E., LT-44239 Kaunas, Lithuania
Bivainis V. Assessment and Minimization of the Life Tel.: +370 37 300760
Cycle Based Environmental Impact of Packaging. Fax: +370 37 209372
Environmental Research, Engineering and E-mail: jurgis.staniskis@ktu.lt
Management, 2009.No.1(47), p.40-49.
24. Kibirktis E., Lebedys A., Dabkeviius A., Maik V.
Experimental study of polystyrene packaging Assoc. prof. dr. Alis Lebedys senior researcher of
compression resistance. Mechanika. Kaunas: the Packaging Research Centre, Kaunas University of
Technologija, 2007, no.3 (65) p.22-29. Technology.
Main reseach areas: packaging, environmental
This research is supported by the Grant of management, packaging waste management.
Lithuanian State Sciences and Studies Foundation. Address: Karaliaus Mindaugo pr. 21,
LT-44295 Kaunas, Lithuania
Tel.: +370 37 323887
Fax: +370 37 323775
E-mail: alis.lebedys@ktu.lt
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Life Cycle Assessment of Common Plastic Packaging for Reducing Environmental Impact and Material Consumption
Siekiant realizuoti gaminam produkcij, btina, kad preki pakavimas atitikt tarptautins
rinkos poreikius bei atitinkam teiss akt reikalavimus.
Pagal ES nuostatas valstybs nars turi utikrinti, kad atitinkama pakuot bt naudojama
produkcijai pakuoti tik tada, jei ji atitinka visas aplinkosaugines nuostatas, reglamentuojama ES
direktyvose 94/62/EB ir 2004/12/EB ir jas pltojanioje normini dokument sistemoje. Vienas i
svarbiausi reikalavim pakuotes gaminti taip, kad j tr ir svor ribot minimals dydiai,
btini tam, kad pakuots atitikt saugos, higienos ir pakuojamam produktui keliamus bei vartotojui
priimtinus reikalavimus. Siekiant io tikslo, pagrindinis dmesys turi bti skirtas pirmiausiai
prevencinms priemonms. Prevencija iuo atveju suprantama kaip pakuotse ir pakuoi
atliekose esani mediag kiekio ir kenksmingo poveikio aplinkai mainimas.
ios krypties tyrimai buvo atliekami 20072008 metais vykdant bendr Lietuvos ir Ukrainos
mokslini tyrim ir eksperimentins pltros projekt Specialij spaudos bd ir pakuoi
gamybos technologij tyrimai vertinant j ekologines ir eksploatacines savybes. J vykd Kauno
technologijos universiteto Dizaino ir technologij fakulteto Grafini komunikacij ininerijos
katedros mokslo grup, pasitelkusi KTU aplinkosaugos ir pakavimo srii specialistus.
Bendradarbiauta su Ukrainos spaudos akademijos spausdint leidini ir pakavimo katedra.
iame straipsnyje nagrinjami kai kurie svarbesni pakuoi ekologinio lygio gerinimo
galimybi tyrimo rezultatai, gauti vykdant mint projekt. rodant, kad kuriant nagrinjam
pakuot buvo laikomasi prevencijos ir kit princip, btina atlikti atitinkamus pakuoi ir j
gamybos ir panaudojimo proces tyrimo darbus, kurie pasiymi didele reikaling atlikti konkrei
pakuoi bandym vairove ir kuriems neretai dar nra pakankamu mastu (ES ar ali grupi)
pripaint metodik. Todl viena i svarbi nagrint krypi vykdant mint mokslo projekt,
kuri aptariama iame straipsnyje, yra susijusi su dalyvavimu formuojant viening, ES mastu
pripaint sistem, leidiani atlikti reikiamus tyrimus ir bandymus, patvirtinanius pakuoi
atitikt ES aplinkosauginiams reikalavimams. Straipsnyje nagrinjama ES reglamentuojama
prevencijos, mainant pakuoi gamybai naudojam aliav snaudas, reikalavim vykdymo
patikros sistema, besiremianti krizini srii nustatymu, kurios bendras tikslas pasiekti
maiausi pakankam pakuoi svor ir (arba) tr, vadinasi, ir maiausi pakuoi atliek kiek,
nedidinant sugadinto produkto ir produkto atliek kiekio. Jame pateikiami bding plastikini
pakuoi mediag ir proces poveikio aplinkai gamybos, naudojimo ir alinimo metu tyrimo
rezultatai, gauti atliekant bvio ciklo vertinim ir taikant Ekoindikatori '99 kiekybins analizs
metodik. Apvelgiami indelio pavidalo plastikini pakuoi, bding konstrukcini variant
atsparumo gniudymo apkrovoms, tyrimo rezultatai, leidiantys vertinti pakuoi formos ir
konstrukcijos tak pakuoi patikimumui ir j mass mainimui.
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