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Building
it Better
How Wind
EPCs are Driving
Down Costs
15
Jennifer Runyon
30 Advertisers index
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AUDIENCE DEVELOPMENT
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AD SERVICES MANAGER Toni Pendergrass
www.pennwell.com
EDITORIAL OFFICES Ive been thinking a lot about innovation this month. I wrote about
REW Magazine
61 Spit Brook Road, Suite 401,
how wind construction companies are innovating to lower costs in our
Nashua, NH 03060 cover story and talked about that in my video above.
U.S. Toll Free: 877-650-1782
+1 603-891-0123 But Im also thinking about BIG innovation the world-changing
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www.renewableenergyworld.com kind. In April, I attended the Powering Progress Together (PPT) forum,
ADVERTISING hosted by Shell and the Rocky Mountain Institute (RMI). Visionaries
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issues of the magazine, please contact: from both organizations presented their views of the future of energy.
LEIF NEVENER
+1 918 832 9333 Cho Khong, Chief Political Analyst for Shell, described two views of
JOANNA-MARIE JEWELL the future: one shows gas as the primary energy source with wind and
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TOM LEIBRANDT solar also supplying large shares of energy while another shows solar
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E-mail: REWSales@PennWell.com power is the primary energy source by the 2030s.
PENNWELL MARKETING SOLUTIONS Amory Lovins, Chief Scientist with RMI sees only an all-renewable
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or ad creation, please contact: future, dominated by distributed solar and wind.
VICE PRESIDENT Paul Andrews
Each visionary began his presentation with photos taken in the early
+1 240.595.2352
pandrews@pennwell.com 1900s. In only 13 years, the Easter Parade in New York City went from
CORPORATE OFFICERS one filled with horses and buggies to one in which there were no hors-
CHAIRMAN Robert F. Biolchini
VICE CHAIRMAN Frank T. Lauinger es of any kind. That means that those buggy manufacturers had only
PRESIDENT AND CHIEF EXECUTIVE a short time to abandon their business as usual scenarios, retool and
OFFICER Mark C. Wilmoth
EXECUTIVE VICE PRESIDENT, CORPORATE become automakers. If they waited too long, they were beat but if they
DEVELOPMENT AND STRATEGY
Jayne A. Gilsinger jumped in too early, the market may not have been ready for them.
SENIOR VICE PRESIDENT, FINANCE
AND CHIEF FINANCIAL OFFICER
As Lovins stated, the pioneers have the arrows in their backs, the
Brian Conway
settlers get the land. It may be time for major fossil fuel companies to
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Building
it Better:
How Wind EPCs
Are Driving Down
Wind Energy Cost
First Standard-
ize, Then Improve
Maag said that early on
Mortenson developed stan-
dard work instructions for all
of the work it does building
a wind farm but that is only
the first step. Once the stan-
dard is in place, Mortenson
challenges all of its work- Wind farm under
ers to improve it and offers
construction.
them incentives like gift
Credit: Mortenson
cards or jackets as rewards
Construction.
for good ideas.
We know if we engage
the craft workers, the peo-
ple doing the work, the people best energy output with the least cost of construction.The com-
that are closest to it, and chal- pany is working with Stanford University to perfect the system,
lenge them to come up with a which looks at the placement of turbines, the output they will gen-
better way of doing it, that the erate and then factors in construction costs. The algorithm might
sky is the limit, he said. show that moving a turbine a bit further a bit to the left or a bit
For example, Maag said to the right could reduce the cost of construction significantly but
that sometimes making a keep the wind resource the same.
tweak to a process might So the algorithm will go in and automatically relocate the tur-
mean that a crew of five can bines looking for the best energy output and the least cost of con-
now do the work with only struction to get them put there, he said.
four people and the fifth team
member can be assigned to a Software for Operation Efficiencies
different task. A tweak could In addition to algorithms like the one that Mortenson is using
be in the form of the way a in partnership with Stanford, Maag said the company uses 3D
certain tool is used in the design software for all of its builds and that it can layer the
build process or a more effi- schedule on top of the design (the forth dimension) to give work-
cient sequence for getting the ers an understanding of where the project needs to be at any
work done, said Maag. point in the future.
One innovation that So using virtual design has been pretty cool, said Maag, add-
Mortenson is in the process ing, of course that helps us sequence the work and look for the
of creating is the ability to most efficient way of building the project.
use an algorithm to define the Vestas, one the largest turbine manufacturers in the world
SPI was recently awarded as the fastest growing solar trade show, and
looks to expand once again in 2017. North Americas largest storage
trade show, Energy Storage International (ESI), Hydrogen Fuel Cells North
America, and the Smart Energy Microgrid Pavilion are co-locating with
Solar Power International.
What does this mean? Over 18,000 attendees can visit SPI to see the
entire energy ecosystem all in one location. From solar panels to the latest
in energy storage and smart energy products, this is the premier event in
the industry.
POWERED BY
(but not an EPC), also recent- performance of its IT suppliers. The platform helps to mini-
ly announced that it uses mize financial losses and risk in contracts. SirionLabs said in a
operational efficiency soft- press release that in addition to the significant hard Euro sav-
ware from SirionLabs to help ings achieved through Sirions comprehensive 3-way invoice vali-
drive costs out of its organi- dation, the ability to monitor supplier performance at a granular
zation on the IT level. Siri- level helps give Vestas more control of its supplier engagements.
ons enterprise software plat- We realized cost-savings equating to 300 percent return on
form uses automation and investment in Sirion during the first year as it enabled us to iden-
advanced analytics to help tify discrepancies in our supplier invoices which would other-
buyers and suppliers create wise go unnoticed, said Henrik Stefansen, Senior Director, Glob-
higher value and more suc- al IT Sourcing at Vestas in the release.
cessful relationships, while
enabling effective manage- Innovating with Partners and on the Job
ment of cost and risk in com- Ken Hilgert is Business Development Director for Blattner Ener-
plex services engagements, gy, another major EPC provider for wind farms. He said in an
said the company. email that Blattner looks for innovative solutions to reduce cost
Vestas adopted Sirions from its projects and finds those cost-saving opportunities by
solution to give it better vis- integrating early with its clients.
ibility and control over the Indeed, working with clients and partners is another key to
ESNA 2017 will include energy storage site tours, networking, workshops, and
learning sessions featuring the leading policymakers, utilities, and commercial
and industrial customers focused on building the grid of the future.
LEARN MORE
www.esnaexpo.com
For more information, enter 5 at REW.hotims.com
finding innovative ways to safely between an offshore support vessel and wind turbines
cuts costs and/or improve over a ten-month period. That increase in operational man-
processes. Mortensons Maag hours on the maintenance program for the wind farm result-
gave an example of how logis- ed in Ampelmanns contract being extended by Siem Offshore
tics companies must be able Contractors.
to deliver taller cranes in Steven Vis, Operations Engineer at Ampelmann explained
order to accommodate the that the company was able to find a more productive solution on
taller turbine towers that the job.
have larger nacelles. During this project, we came up with a solution to further
We have to work very increase operational efficiencies. The manual pins were replaced
closely with the crane compa- by hydraulic pin pushers, which reduced the change-over time
nies to make sure that there from people to cargo mode from ten to five minutes. The E1000
are going to be machines big was then able to transfer both people and cargo within 20 min-
enough to get to those eleva- utes, he said.
tions, he said. Even though a five-minute reduction in the time it takes to
Equipment company perform an activity doesnt seem like a huge innovation, reducing
Ampelmann manufactures the time involved in performing a complicated process by 50 per-
people and cargo trans- cent no doubt adds up over time.
fer solutions for the offshore
wind industry in Europe. Thinking Big, Really Big
Friso Talsma, Business Talsma said that Ampelmann has now formed an internal team
Development Manager with devoted to solving problems or creating more efficiencies within
the company explained that the wind industry.
its fully motion compensat- With that team we are developing innovations based on sys-
ed gangways exist to make tems we already have or on new systems specially designed for
sure people can safely get to the wind industry, he said.
work on an oil and gas plat- Mortenson has also formed several internal teams that are
form or an offshore wind focused on innovation, said Maag. The innovation challenge
platform. Because they are asks teams of construction professionals to come up with some
motion-compensated, the of the boldest and the best ideas to tackle a problem within our
gangways remain stable in industry, he said.
harsh marine environments There are seven teams working on the wind industry and
and are not affected by wind, each one will come up with three ideas. Those three ideas will
waves or currents. then be narrowed down to one idea per team and each one will
The company recent- be presented to upper management at the end of 2017. Morten-
ly announced that its E1000 sons upper management will then choose which ideas to pursue
motion compensated access for further development, potentially investing hundreds of thou-
system, with a gangway sands of dollars to advance them, Maag explained.
that transforms into a crane Its really amazing to see the creativity of our team members
boom, had performed more when you unleash them to think freely and to come up with ideas
than 12,000 people transfers like that, he said.
and 7,000 cargo transfers Im excited for the ideas Im hearing about already.
#POWERGEN
SHEDDING
ON ALL FORMS OF
LIGHT
POWER GENERATION
19-21
SEPT
BITEC, BANGKOK, THAILAND
www.asiapowerweek.com For more information,
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Owned and produced by: Presented by: Supported by: Supported by:
who purchase the system can on a term of up to seven years for between $20,000 and $1 mil-
earn a bill credit of about $32 lion. Large commercial installation loans are available through
per month. Adara, with terms up to 10 years for up to $5 million.
Adara said that it now qualifies for property assessed clean
Financing Expanding Beyond energy (PACE) financing through Renovate Americas HERO
Solar to Include Storage program.
The options for financing stor- PACE financing has increased in popularity based on its sup-
age in the U.S. are growing. port for energy efficiency and renewable energy upgrades that
Solar loan provider Mosa- are financed through local property taxes, and it also can be
ic, for example, offers U.S. applied to energy storage systems.
homeowners loans for storage PACE in the U.S. currently is available for residential proper-
systems and last November ties only in California, Missouri, and Florida, but commercial
secured $550 million of new PACE has been much more successful. Programs for commer-
loan funding capacity. cial properties now are operating in 19 states, according to PACE
Homeowners also can advocacy group PACENation.
access loans from stor- Residential PACE has been challenged because when a prop-
age providers. Adara Power erty ends up in foreclosure and is sold, outstanding property
in March said it now offers taxes and assessments that were unpaid, come off the top gov-
unsecured financing for its ernment always gets paid first, PACENation Executive Direc-
residential energy storage tor David Gabrielson said. So, the mortgage lenders, particular-
systems up to $64,000 with ly Fannie Mae and Freddie Mac, they looked at PACE as a threat.
terms up to 12 years. The They agreed that it is legal, but they feel that it is an invalid use
company also said that it of this taxing power, and they have been very resistant.
offers commercial business- That resistance, he added, has limited the availability of PACE
es leases for facility upgrades for residential projects.
Launched PACE
Commercial
Program OR MN
NH
Launched PACE WI NY
Commercial CT
MI RI
and Residential
Program
OH
UT
CO MD
CA DC
MO KY
AK
TX
FL
Source: PACENation
Solar, Storage Finance The European market is very diverse and the types of subsi-
in Europe dy schemes vary widely, Julian Jansen, senior analyst for U.K.-
While there are no existing based research and consulting firm Delta-ee, said in an e-mail.
PACE-like programs currently Jansen said that Delta-ee sees the greatest incentives and
operating in Europe, there is potential support for storage in Germany, through a mix of low-
interest in this type of finan- interest financing programs and state-based support programs.
cial mechanism in the Euro- In our view, other countries currently lag behind regarding
pean Union, said Gabrielson. specific [energy storage] support programs especially for com-
He said that a group of mercial customers, he said. However, we do not see this as a
Europeans based in Spain huge issue, in fact we believe that it is more important for regu-
have been seeking funding latory barriers to be removed, rather than pushing for govern-
from the EU to develop a pilot ment-sponsored subsidy and financing programs.
program like PACE for certain According to Jansen, Germanys support program KfW 275
TBD locations in Europe. has been pivotal in initially kick-starting the German residen-
There are, however, other tial and small commercial battery storage market. It is applica-
financial mechanisms that ble for storage systems that are combined with a solar PV system
support energy storage < 30 kW. The program provides customers with a combination
investments in the EU. of low-interest loans from the KfW Development Bank and an
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cost? Thinking through and documenting all the different gener- state of the transmission grid
ating and charging scenarios is a complicated task that requires may also have changed from
technical, business, and legal teams to all work together. the time when the initial
studies were performed, and
Interconnection, Taxes and Insurance a change to the project could
In addition to cracking open the PPA, interconnection upgrades trigger network upgrades that
may be necessary when installing co-located storage, as well previously were not required.
as significant meter upgrades to measure the power going in Developers must ensure
and out of the various components of the project. If storage and their existing property rights
solar are to be installed together, then the interconnection stud- allow for the new co-located
ies can be done at one time and one comprehensive interconnec- storage facility. If a solar or
tion agreement can be entered into. However, if storage is to be wind lease was entered into,
added to an existing project, new studies may be required and does it also grant the rights to
the interconnection agreement may need to be amended, or an install a battery system? Does
entirely new interconnection agreement may be required. The the tax abatement agreement
ENERGY STORAGE
UNLOCKING A LOW CARBON STABLE ENERGY SYSTEM
The last few years has seen efficient, cost-effective energy storage systems increasingly deployed in grid support and power
production. To better understand todays energy storage potential, POWER-GEN & Renewable Energy World Europe, in conjunction
with the European Association for Energy Storage (EASE) is devoting a day of its conference to Energy Storage issues.
Focusing on energy storage in the power industry, the conference covers:
Current opportunities and challenges for storage
The most promising technologies
Case studies of successful implementations
WWW.POWERGENEUROPE.COM
#POWEREUROPE
Presented by:
allow storage to be added, authorities. In addition to any local siting and/or environmental
and how does that affect the permits, some states may require additional regulatory permits
property taxes or payment and registrations.
in lieu of taxes that was pre- A storage developer should also examine options for expanding
viously agreed to? New per- existing insurance policies to cover the new storage facility. This
mits or amendments to exist- may require a modification to the facilitys cybersecurity insurance
ing permits may also be policy as well as a general review of any new technology risks
required. A developer should associated with the storage facility. The risk portfolio of a building
not just assume that it will or trailer full of batteries (many of which are made with potentially
be a simple amendment to explosive materials) is quite different from a solar project.
add on storage. Particularly Despite the potential investment tax credit eligibility of a co-
for solar projects, which may located storage project, the restrictions around the credit sub-
be located closer to residen- ject the project to recapture risk, which may limit the projects
tial areas, a stand-alone solar financial attractiveness. Stand-alone storage projects already face
project may be acceptable but significant financing challenges due to factors such as technol-
the aesthetic impact of a trail- ogy risk, regulatory uncertainty, and project size. As discussed
er of batteries may be con- above, co-locating a project adds to the potential risk. Combined
sidered too much by the local with rapid advances in storage technology that place downward
Low self-discharge
pressure on prices, this can solar, and storage projects should not be co-located. In the right
result in low market will- location and with the right offtake and use cases, these types of
ingness to invest in a colo- projects can be economic and beneficial to the power grid. The
cated project. Often, a fully key is for developers to not assume a battery system should be
wrapped engineering, pro- installed at a wind or solar site instead, careful analysis of the
curement, and construction technical and economic aspects of the project should be performed
contract, with a strong war- to ensure the best location is a co-located site, and this analysis
ranty (including credit sup- should include consideration of the timing, legal, and economic
port) behind it, is needed to impact of the issues set forth in this article.
receive financing for co-locat- Finally, when new solar and wind power plants are being pro-
ed storage projects. Develop- posed and negotiated, it would be wise for developers to consider
ers should be sure to address including a provision about adding energy storage to the project
all of the foregoing issues, as within the PPA and the interconnection agreement so that down
each will be reviewed critical- the road, should these opportunities arise, the complications will
ly by potential investors and not outweigh the benefits.
other project participants. Becky Diffen and Nelli Doroshkin are attorneys with McGuire-
This is not to say that wind, Woods Energy Industry Team.
Category 1 waste.
Credit: DHL.
Tidal Energy in Southeast Asia is interested in developing geothermal heating and cooling
Singapore-based cleantech solutions in Ontario and offering those solutions to homeown-
investment company Envi- ers. There are two key drivers for the companys interest. First,
rotek, working with an inter- Ontario has aggressive carbon-reduction goals and second, there
national team of experts, suc- is a significant heating load in the region.
cessfully deployed a 62kW Ontario is already using a good chunk of renewables and the
SCHOTTEL Instream Tur- province shut down the last of its coal plants in 2014. However,
bine (SIT) in the waters off the the heating load is still met mostly with gas, propane and oil.
Sentosa Boardwalk in Singa- Moving to all-electric heating does not make sense across the
pore, showcasing the viabili- board because of the cost implications but geothermal is very
ty of tidal energy in the region. attractive to us in meeting the energy needs of the region, said
Based on the trial, the compa- Girdhar in an interview.
ny intends to develop commer- The company plans to target the new construction market first.
cial tidal instream projects in Because it is a regulated company, Girdhar explained that
Southeast Asia with an initial Enbridge could rate-base the up-front cost of installing the geo-
focus is on the Philippines. thermal loops underground, spreading that cost over a much lon-
With more than 7,000 ger period than homeowners could do on their own.
islands, many of which are iso- If we can put it in our rate base, we can spread that over 40
lated communities that still years so that brings the cost down significantly, she said, add-
have limited access to elec- ing because natural gas is so much cheaper youve got to use
tricity, a significant opportu- every means at your disposal today to bring that cost [of geo-
nity exists in the Philippines thermal] down.
to harness the power of the Girdhar estimates that there are approximately 40,000-50,000
oceans to provide a reliable new housing units constructed in Ontario annually.
supply of energy. Most of these So getting a small portion of them initially just to demon-
communities use diesel gener- strate the technology, the market, and get user acceptance and
ators to provide electricity. Due then grow from there, we think over the next 10 years it should
to high costs of fuel, transpor- become quite viable, she said.
tation and handling, the sup-
ply is limited to only 4-6 hours Adver t iser s Index
a day. Tidal currents regu- For more information on the products and services found in this issue click here.
CONFERENCE EXHIBITION
18-20 JULY 2017
SANDTON CONVENTION CENTRE,
JOHANNESBURG, SOUTH AFRICA
A BRIGHTER FUTURE
FOR AFRICAN POWER
POWER-GEN & DistribuTECH Africa is the must attend event for all those generating and delivering power.
The event is a platform for industry leaders to share ideas and generate solutions about the greater use of
renewable energy across Africa.
WORD
Safe Wind Turbine Operation
Starts With Lubrication
For wind turbine operators, the great- Operators should look for synthetic
est safety risks occur during servicing lubricants engineered with a balanced
and maintenance. To conduct even the formulation a mix of high quality
most basic equipment servicing, main- base oils with robust additives.
tenance personnel must climb towers To help further minimize HMIs,
up to 400-ft. high, sometimes working operators should optimize how often
on top of nacelles. they service equipment and that
Therefore, any opportunity to means understanding how the equip-
reduce human-machine interaction ment is performing.
(HMI), can help enhance safety by Used oil analysis is a fundamen-
reducing overall risk. tal lubrication service that helps oper-
Wind turbine components oper- ators understand real-time lubricant
ate under severe conditions, includ- and equipment performance as well
ing heavy loads, vibration and varying as identify potential pain points. Most
speeds. To ensure the best possi- importantly, these services, which
ble equipment protection, operators lubricant suppliers can provide, can
should always use high performance, help teams identify high-level trends,
synthetic lubricants specifically formu- allowing them to tailor maintenance
lated for these conditions. programs to prevent downtime.
Synthetic lubricants possess viscos- Lubricant suppliers are good part-
ity indexes that allow them to remain ners. For example, they can help ana-
more stable and continue to provide lyze equipment operating conditions,
sufficient protection against met- specifications, and OEM recommen-
Brad Prickett al-to-metal contact when exposed to dations to best identify the right prod-
Senior Lubrication extreme ranges of temperatures. Syn- uct mix for equipment, namely which
Engineer, ExxonMobil thetic lubricants also include addi- greases and oils should be used.
tives that can reduce deposit formation Operators can also work with a
caused by oxidation, helping extend oil suppliers team of field engineers to
and component life. identify and execute technical servic-
As a result of these enhanced per- es such as used oil analysis or gear
formance benefits, synthetic lubri- oil flushing services. Further, sup-
cants can extend service intervals pliers can provide training to help
from 24 months to a period of 5 to 7 ensure the staff is knowledgeable and
years when converting from mineral- informed on the latest lubrication
based oils. best practices.