Foundation

Your merry-go-round will need a solid foundation to support the weight of little ones. Dig a hole below the
frost line and insert a length of thick galvanized pipe, long enough so that about 8 inches sticks above
ground with the threads exposed at the end. Fill the hole with concrete, making sure the pipe is level and
threaded at the top, and allow the concrete to set.

Platform Base
For the base of the platform you'll need a pair of brake rotors with holes in the center that match the size of
the main pipe, a pipe union (a piece that joins two lengths of pipe together), and a 3 1/2-inch length of pipe.
If you can find rotors with an eight-lug-nut pattern, that is ideal, but not necessary. Screw the union and the
short pipe to the center pipe. Once the pipes are attached, slip one of the rotors over the top of the pipe to
test its effectiveness. The rotor should rest 8 inches off the ground on the lip of the union, and have enough
play to spin without sticking or rubbing excessively on the pipe.

Platform
From four sheets of the thickest pressure-treated plywood you can find (at least 1 inch), cut four semi-
circles with a 3-foot radius. At the center of the semi-circle, cut another semi-circle the same diameter as
the center pipe. Attach two of the semi-circles together by constructing a frame out of 2-by-4 lumber. Lay
two boards so that they run down the seam of the semi-circles to the center hole and two boards running
crosswise from the center hole. Attach these with 3-inch screws to the plywood, spacing the screws about
6 inches apart. Since this will form the bottom of your platform, it doesn't matter if the screws show through
slightly at the bottom, though the plywood should be thick enough that they don't. Add 2-by-4 boards
diagonally between the crossboards at the outer edges. Using a miter saw, cut the ends of the boards at
45-degree angles and attach them to the plywood with 2-inch screws spaced 6 inches apart. Add blocks of
2-by-4 around the center hole to reinforce the area at the center and give something to bolt the rotors to.
Place the two remaining semi-circles on top of this frame so that the seam runs opposite the bottom. Screw
these through the top of the plywood to the 2-by-4 frame, spacing the screws about 6 inches apart. Drill
holes through the center to correspond to the lug nut holes on the brake rotors. Bolt the rotors to the top
and bottom of the platform with carriage bolts and nuts. At this point in construction, you should test the
platform on the center post, making sure that all the pieces fit and the merry-go-round will spin freely when
fully assembled. To do this, add a second union to the top of the center post and try spinning the platform.
Remove the union and platform after testing.

Handlebars
For your merry-go-round to be completely functional, you'll need to have something for its passengers to
hold on to as they spin. Building four handlebars out of galvanized pipe works perfectly. You'll need nine
lengths of pipe about 3 feet long, a galvanized steel five-way connector, four 90-degree connectors and
four plates called flanges. Mount the flanges at the edge of the platform by bolting them on top of the 2-by-
4 crossbars with lag bolts. Place the entire platform on the center post and add the union to the center as
you did when testing the platform. Attach one of the three-foot pipes to the union and place the five-way
connector at the top of the post. Attach four of the three-foot pipes to the four other connections on the five-
way connector, making sure that they line up with the flanges. Attach the remaining pipes to the flanges
and connect them to the four pipes coming from the five-way connector with 90-degree connectors.