WELL SERVICE

AND WORKOVER
Dr.Ir. Sudjati Rachmat, DEA
Scope of Work Well Service
Repair (involuntary), to recover well
production as soon as possible to
minimize deferment.
Well Improvement / revival (voluntary), to
perform job from Prod.Eng to improve
production ( re perf, water shut off,
stimulation, fracturing, redesign)
New Wells Completion
Rig less job, slick line, pumping, well data
assesment.
Monitor Drilling Operation and Cost
BASIC DRILLING

Origin and Accumulation of Oil and Gas

Source bed
Reservoir rock
Reservoir Seal and Trap
Reservoir Properties
Reservoir PVT
Well Planning

Data Collecting
Formation Pressures Analysis
Predicting Formation Integrity
Anticipated problems
Selecting Casing Setting Depths
DST and Completion pre-design
Selecting Hole Geometry and Bit Size
Drilling Fluids
Mud Functions
Mud Properties
Mud Types
Side effects of using mud
Solids Control Equipment
Mud Optimization
Kondur memakai : PHPA (partially-
hydrolyzed polyacrylamide).
Casing Design

Casing Specifications
Burst load calculations
Collapse load calculations
Producing fluids considerations
Cementing

Cement Functions
Slurry Design
Primary Cementing Equipment
Remedial Cementing
Cementing Calculations
Drilling Bits

Drill Bit selection

Tri-cone Bit
PDC Bit
 Directional Drilling

Directional Drilling Planning

Directional Drilling Equipment and Techniques
Surveying Tools
Directional Drilling BHA Arrangement
Kondur >>28 wells
Maximum deviation 60o
Drilling Rig
Types of Drilling Rigs
Rig Ratings
Land Rig
Drilling Rig
Types of Drilling Rigs
Rig Ratings

Tender Assisted
Drilling Rig
Types of Drilling Rigs
Rig Ratings Drillship
Drilling Rig
Types of Drilling Rigs Semi Submergible
Rig Ratings
Drilling Rig
Types of Drilling Rigs
Rig Ratings

Jackup Platform
Drilling Rig Fixed Platform
Types of Drilling Rigs
Rig Ratings
Drilling Support Equipment
and Services

Electric Logging and Perforations
Mud Logging and Data Acquisition
MWD LWD
Coring and other Geology Services
Casing Running Tools and services
Fishing Tool and Services
Common Drilling Problems

Lost Circulation

Cause
Warning Signs
Prevention
To keep the hole full
Controlling Lost Circulation
 Common Drilling Problems

Well Control
Well Control Basics
Surface Well Control Equipment
Down hole Well Control Equipment
Procedures Flow Check, Shut-in, Records
Well Control Methods
Well Control
EQUIPMENTS
Common Drilling Problems

Stuck Pipe
Type of Stuck Pipe
Cause of Stuck Pipe
Warning Signs of Stuck Pipe
Freeing Stuck Pipe
 Common Drilling Problems

Fishing

Determining Free Point

Backing-off
Fishing Equipment and
Technique
Well Completion
Completion Type
Tubing Specifications
Tubing Stretch, Bending, and Buckling
Completion Equipment
Completion Fluids
Completion Techniques
X-mass Tree
 Drilling, Drilling Operations,
Perforation
Well Completion
z Open-hole completion
z Gravel pack completion
z Liner completions

z Perforated casing completion

 Gravel Pack
Well Completion Screen or
slotted liner
Packer / hanger

Open hole
 Liner Completion
Well Completion Screen or
slotted liner
Packer / hanger

Perforated
 Tubing
Small diameter pipe, 1-1/4 to 5
To produce fluid from the bottom
of the well
Set up using treated water as a
completion fluid
Attached to tubing hanger
and fit at tubing head
(casing is attached to
casing hanger and fit at
casing head)
Wellhead
 Wellhead

Tubing head

With electric
cable Choke Gate valve

Casing head
Sub sea Wellhead
 Well Completion
Electric Submersible Pump
Sucker Rod Pump
Progressive Cavity Pump
Well Completion Well Name MSBY-02 testing
WOR No. 0.00
No. Description ID OD Length MD-BRT
1 ORT -TH 15.7
2 Tubing Hanger TKC (B) 0.75 16.4
3 1 jt. 3 1/2" TNS PJ (P) x (B) 2.99 3.50 2.20 18.6
4 1 jt. 3 1/2" Exp Joint EUE (P) x (B)
5 X-over 3 1/2" EUE (P) x 3 1/2" TKC (B)

Gaslift with 2 packers

6 TKC Tbg 3 1/2" 2.99 3.50 0.74 17.2

7 Gas Lift Valve & SP Mandrel 3/16"

8 Gas Lift Valve & SP Mandrel 3/16"

DST 8
6860-6865

DST 7
7829-7849

DST 6
7979-7996
9 X-over 3 1/2" TKC x 3 1/2" EUE
TOL= 10 2.81" SSD X profile (Kondur)
8010 ft.MD
11 7" Hydro 1 packer (kondur)
12 Tension joint (Kondur)
13 2.81" SSD (Kondur
DST 5 14 Blast joint (Kondur)
8290-8330 15 Hydro 1 packer (kondur)

16 2.56" R-Niple (Kondur)

17 2.81" SSD (Kondur)
18 X-over 3.5" EUE Box X 2 7/8" EUE pin
19 PJ 2 7/8" EUE X EUE (Kondur)
DST 4 20 RA sub (SLB)
21 CCSV (SLB)
22 TCR-B (SLB)
23 Firing head (SLB)
8530-8558 24 TCP gun SLB(SLB) 8,558.0
8577-8607
8749-8754
DST 2
9222-9232

9264-9274
DST 1
9425-9450
Bottom of 7" casing 9660' MD
 Oil Well Completion
Model ~3 Oil Well Completion
(Y block, ESP & No POTH Packer) Model ~2
(Y block, ESP, POTH Packer & SSD)

Tubing Hanger

Tubing Hanger
9-5/8 Casing

9-5/8 Casing

SSD
9-5/8 POTH Packer
R nipple
R nipple
Y block
F nipple Y block
F nipple

ESP assembly
ESP assembly

Instrument tube
Wire Line Entry guide Instrument tube
7 Liner Wire Line Entry guide
7 Liner
Oil Well Completion Oil Well Completion
Model ~5 Model ~5
(ESP,POTH Packer & SSD)
( ESP & SSD)

Tubing Hanger Tubing Hanger

9-5/8 Casing 9-5/8 Casing

SSD
9-5/8 POTH Packer

SSD
R nipple R nipple

ESP assembly ESP assembly

7 Liner 7 Liner
Scope of Work Well Service
Repair (involuntary), to recover well production
as soon as possible to minimize deferment.

Well Improvement / revival (voluntary), to perform job

from Prod.Eng to improve production ( re perf, water
shut off, stimulation, fracturing, redesign)

New Wells Completion

Rig less job, slick line, pumping, well data assesment.

Monitor Drilling Operation and Cost

 Well Service & Work over
Setelah lama berproduksi mengalirkan
fluida dari reservoir kepermukaan
seringkali sumur hydrocarbon mengalami
kerusakan sehingga untuk
mengembalikannya harus dilakukan
perbaikan.
Pekerjaan untuk memperbaiki peralatan
dalam sumur tersebut di sebut Well
Servicing
 Well Service & Work over

Suatu unit service yang digunakan

biasanya berupa unit kecil yang mampu
menanggung beban yang lebih kecil dari
suatu rig pemboran.

Unit ini dilengkapi dengan perlengkapan

khusus untuk digunakan bagi beberapa
ukuran sucker rod dan tubing.
Well Service & Work over
Well Service & Work over
Well Service & Work over
 Well Service & Work over

Jenis kerja yang dilakukan well service

diantaranya pergantian zone pada sumur
flowing untuk mengurangi produksi air
atau gas yang berlebihan, memperbaiki
kerusakan peralatan produksi, mengganti
unit Artificial Lift, dan lain sebagainya.
 Well Service & Work over

Bila kerusakan pada sumur tidak dapat

diperbaiki dengan well service unit yang
ada atau harus dilakukan perubahan atau
perbaikan pada jenis completion-nya
maka mungkin harus dilakukan kerja ulang
atau Work Over.
 Well Service & Work over
Workover sangat diperlukan karena
berbagai alasan:
Perbaikan pada sumur-sumur untuk
meningkatkan produksi.
Untuk mendapatkan produksi tambahan
dgn cara recompletion atau multi
completion.
 Well Service & Work over

Jika produksi kecil misalnya akibat

terjadinya formation damage
(kerusakan pada formasi di sekitar
lubang sumur) maka baru dilakukan
Stimulasi.
Well Service & Work over
Jenis-jenis Well Service & Workover
dapat di bagi menurut penyebabnya :

Karena kerusakan mekanis adalah:

Mengganti peralatan produksi yang rusak
Pengontrolan pasir (gravel pack, sand
consolidation)
Memperbaiki kerusakan pada salah satu
string bila ada multiple completion.
Scale , Parafin and Corrosion problem
 Well Service & Work over

Work over karena produksi air atau gas

yang sangat berlebihan adalah:
Penyemenan ulang (block squeeze)
Menutup salah satu lapisan yang
dicurigai sebagi air/gas.
Well Service & Work over

Penyemenan yang buruk menyebabkan gas dari

formasi bertekanan tinggi ikut terproduksi
Well Service & Work over

Penyemenan yang buruk menyebabkan

produksi air yang berlebih
Well Service & Work over
Work over yang dilakukan bila produksi
sangat kecil atau untuk meningkatan
produksi, adalah:
Pembukaan lapisan baru yang
produktif.
Penggantian peralatan produksi yang
kurang tepat.
Pengasaman
Fracturing.
Well Service & Work over

Perbedaan Antara Sumur Yang Difracturing

Dengan Sumur Yang Diasam
 PROPOSED METHODS
- Case hole Resistivity (HFR)
- Water shut-off for High Watercut wells
- Slick line operation optimization

Selective completions:
- Gas / Oil wells
- ESP wells
- SI Well reactivation