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A full 3D time-dependent electromagnetic model for Roebel cables

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2013 Supercond. Sci. Technol. 26 052001

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IOP PUBLISHING SUPERCONDUCTOR SCIENCE AND TECHNOLOGY
Supercond. Sci. Technol. 26 (2013) 052001 (8pp) doi:10.1088/0953-2048/26/5/052001

FAST TRACK COMMUNICATION

A full 3D time-dependent electromagnetic


model for Roebel cables
Victor M R Zermeno1,2 , Francesco Grilli1 and Frederic Sirois3
1
Karlsruhe Institute of Technology, Karlsruhe, Germany
2
Technical University of Denmark, Kongens Lyngby, Denmark
3
Ecole Polytechnique de Montreal, Montreal, QC, Canada

E-mail: victor.zermeno@kit.edu

Received 15 December 2012, in final form 15 February 2013


Published 21 March 2013
Online at stacks.iop.org/SUST/26/052001
Abstract
High temperature superconductor Roebel cables are well known for their large current
capacity and low AC losses. For this reason they have become attractive candidates for many
power applications. The continuous transposition of their strands reduces the coupling losses
while ensuring better current sharing among them. However, since Roebel cables have a true
3D structure and are made of several high aspect ratio coated conductors, modelling and
simulation of their electromagnetic properties is very challenging. Therefore, a realistic model
taking into account the actual layout of the cable is unavoidably a large scale computational
problem. In this work, we present a full 3D model of a Roebel cable with 14 strands. The
model is based on the H-formulation, widely used for 2D problems. In order to keep the 3D
features of the cable (in particular the magnetization currents near the transpositions), no
simplifications are made other than the reduction of the modelled length according to the
periodicity of the cable structure. The 3D model is used to study the dependence of AC losses
on the amplitude of the AC applied magnetic field or transport current. Beyond the importance
of simulating the Roebel cable layout, this work represents a further step into achieving 3D
simulation of superconducting devices for real applications.
(Some figures may appear in colour only in the online journal)

1. Introduction with the aim of optimizing their use in larger devices. Among
the various modelling techniques, finite element analysis
In recent years, the use of Roebel cables made with 2G high (FEA) is becoming increasingly popular for design and
temperature superconductor (HTS) coated conductors has optimization. Nowadays, the existence of well tested models
become very attractive. Their large current capacity, compact allows the simulation of devices of growing complexity. Many
design, mechanical flexibility and low AC losses make them examples of 2D FEA for diverse superconducting applications
suitable candidates for many power applications. They are can be found in the literature [3, 4]. For the particular case
currently being used not just for current transport but also for of the Roebel layout, several models have already been used,
coil design [1, 2]. The continuous transposition of the strands for both DC and AC operating conditions [5, 6]. All these
in Roebel cables reduces the coupling losses while ensuring approaches model the cross section of the cable as two
better current sharing among the strands. Therefore, larger parallel stacks of HTS coated conductors in 2D. However,
AC currents can be allocated in the superconducting layers one of the main challenges in a realistic 3D model for Roebel
for a given amount of energy loss. Given the aforementioned cables is the continuous transposition of the strands. This
attractiveness of Roebel cables, there is growing interest in turns into a modelling problem because the longitudinal or
modelling and simulating their electromagnetic properties axial symmetries present in stacks or coils are broken by the

0953-2048/13/052001+08$33.00 1 c 2013 IOP Publishing Ltd Printed in the UK & the USA

Supercond. Sci. Technol. 26 (2013) 052001 Fast Track Communication

Figure 1. A Roebel cable composed of 14 strands (left). The geometric model used for numerical calculations is presented on the right
side. For better visualization, every strand is painted with a different colour.

transposition. Therefore the Roebel layout requires a true 3D sufficient to provide results in all ideal physical configurations
model as no 2D simplification can account for the transposing such as transport current, magnetization and a combination of
segment. both, with the possibility in all cases to consider the strands
It is worth noting that a further step towards a 3D as being coupled or decoupled, i.e. to allow the possibility
model of a Roebel cable was presented in [7]. There, of different currents to flow in each filament, even currents
an infinitesimally thin approximation for the conductors of opposite signs. However, in the spirit of reducing the
was used to simulate a six-strand Roebel cable in AC computational burden and considering the periodicity of the
conditions. Although this model represents a 3D structure, it geometric layout alone, we can reduce the computational
does not account for the finite thickness of the conductors. domain to solely 1/14th of the transposition length. Thus, the
Infinitesimally thin approximations have already been used in cable can be seen as composed of identical unit cells in a linear
several instances for 2D and 3D models [810]. In essence, array, one after the other. This model, however, constrains
they do not account for current distributions across the tapes the analysis to the uncoupled case, i.e. all strands transport
thickness. It has been shown in [11] that these infinitesimally the same current. To optimize computational speed, we could
thin approaches can lead to a lower AC loss estimation. On take advantage of further symmetries related to the geometry
the other hand, full 3D examples of superconducting devices or to the physical behaviour of the problem. However, in
are rather scarce as only simple cases have been reported in this first approach the geometric model was not further
the literature [1217]. To the best of our knowledge, at this reduced. For consistency, while comparing with experimental
point no full 3D model for a Roebel cable has been developed. data, parameters for the cable were taken from [1]. This
Considering the importance of Roebel cables and the involved corresponded to a 14-strand cable with a Roebel angle of 35 ,
complexity of their layout, it is reasonable to make some effort a transposition length of 109 mm, a width of 4.3 mm and a
to evaluate their performance with a full 3D model. central gap of 300 m. In the same manner, the critical current
In this work, a realistic model for a 14-strand Roebel of the cable was taken to be 465 A.
cable is presented. The model makes no further simplifications
other than the use of the periodic structure of the cable
2.2. Governing equations
layout. Overall, this work presents a pioneering example of
3D FEA used in real HTS application devices where no model
reductions are considered. The model is based on the widely used H-formulation for
electromagnetic diffusion as proposed in [12, 18, 19]. For the
sake of completeness and also for a better understanding of the
2. Model description
H-formulation, its derivation and justification are presented
here with an emphasis on the way the condition of zero
2.1. Geometrical model
divergence of the magnetic induction B is met. For power
applications, the low frequency regime is assumed. Therefore,
The model as shown in figure 1 displays the actual layout
displacement currents are neglected and the electromagnetic
of a Roebel cable with 14 strands made of 2G HTS coated
field can be obtained by solving the resulting quasi-static
conductors, as described by Terzieva et al [1]. In this first
problem, where the superconductor is modelled as a material
approach, and for easing the computational effort, besides
with nonlinear resistivity. The relevant equations are [20, 21]
the surrounding air only the superconducting layers were
considered in the model. This is well justified as the resistivity B
E= , (1)
of the substrate and the coating layers is several orders of t
magnitude larger than that of the superconducting material. H = J, (2)
Also, in order to reduce the number of degrees of freedom in
B = 0, (3)
the air domain, the thickness of the HTS layers was scaled to
10 m. The periodicity of the physical cable is given by the E = J, (4)
transposition length. In this way, analysing such a length is B = H. (5)

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Supercond. Sci. Technol. 26 (2013) 052001 Fast Track Communication

We start our treatment by substituting (4) and (5),


respectively the EJ and BH constitutive relationships,
in the MaxwellFaraday equation (1) and Gausss law for
magnetism (3), hence the magnetostatic problem can be
restated as the following system of equations:
(H)
( H) = (6)
t
and
(H) = 0. (7)
Figure 2. Periodic boundary conditions. The value of the magnetic
The simultaneous solution of equations (6) and (7) presents field is mapped from source to destination boundaries.
a problem, as it would involve having an over-constrained
system in the general case, therefore an alternative procedure
must be used. Although this issue has already been addressed 2.2.1. Periodic boundary conditions. As described in
by Bossavit [22] by writing these equations in weak form section 2.1, by taking advantage of the periodic structure of
and treating the problem as one of functional analysis, in this Roebel cables the computational domain can be reduced. For
work, and for the sake of simplicity, we will follow an elegant this reason, periodic boundary conditions are implemented in
equivalent solution presented by Kajikawa et al [23]. Taking such a way that the magnetic field H at the periodic boundary
the divergence of equation (6) yields is mapped from the source boundary to the destination
boundary, as shown in figure 2. This periodic mapping is
(H)
 
( ( H)) = . (8) imposed on all the domains lying on the periodic boundary,
t therefore creating a periodic unit cell that includes both the
The left-hand side of equation (8) is identically zero and, after strands and the surrounding air.
exchanging the order of time and spatial derivatives, it is easy The applied transport current can be imposed by means of
to see that (H), or alternatively B, is constant in integral constraints. It should be noted, however, that the use
time. Consequently, if B = 0 at a given time t0 , then of the aforementioned periodic conditions already fulfils the
B = 0 will hold at any other instant. So, if initial conditions condition of equal current sharing by mere construction. This
are chosen such that is because, with the continuous transposition, the periodic
(H)|t=t0 = 0, (9) condition maps the magnetic field H from one strand to the
other. For instance, with reference to figure 2, the field will be
then (H) = 0 will hold at all times. mapped from the left side of the red strand to the right side of
A Dirichlet boundary condition allows for modelling the dark blue strand as the white arrow shows. This process
instances where magnetic field, transport current or a is followed by all strands in a self-consistent manner. For this
combination of both are considered. In the case of a transport reason, transport current can be implemented in several ways:
current flowing in several conductors, a set of integral by constraining the current in a single strand (one constraint),
constraints allows us to fix the net current in each conductor. by constraining the current in all strands individually (14
Therefore a net current Ik (t) can be imposed in the kth constraints), or by constraining the current in all strands
conductor by enforcing collectively (one constraint). These three methods were tested
Z in this work, yielding similar results. For uniformity and
Ik (t) = J dAk (10) simplicity, only the latter method was implemented for all
k
results presented here.
where Ak denotes any open surface that completely intersects
the kth conductor alone.
The final model therefore consists of equation (6), initial 2.2.2. Resistivity tensor. For most modelling applications
conditions fulfilling equation (4) and a set of appropriate in 1D, 2D and some 3D cases, an isotropic tensor is used to
boundary conditions and/or constraints. One should note describe the EJ relationship of superconducting materials.
that the treatment above is invariant as it does not rely However, recent works [2426] have pointed out that an
on the choice of any specific coordinate system or reduced anisotropic tensor might be required for such purposes.
dimensionality, therefore it holds for rectangular, cylindrical, Nevertheless, lacking a better alternative and aiming to focus
spherical or any other coordinate system in 1D, 2D or 3D. on the 3D model for the Roebel cable, the following isotropic
It is important to emphasize that the divergence free EJ relationship was used:
characteristic of the magnetic induction B is enforced solely n
J J
by analytical construction and not by the edge elements E = Ec . (11)
Jc |J|
used in the discretization process as has been previously
reported [13, 19]. However, this way to impose the divergence However, it is worth noting that actual implementation of
free characteristic on B can be sensitive to errors if the time our 3D model can easily take into account any anisotropic
integration solver is not sufficiently robust. resistivity model.

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Supercond. Sci. Technol. 26 (2013) 052001 Fast Track Communication

Figure 3. Mapping of the computational domain to the visualization domain. The periodic cell domain (bottom) is used to perform
calculations. However, for ease in visualization, the strand shape (top) is reconstructed from the calculation domain. The region delimited
by the white dotted line corresponds to the external portion of the strand, as defined in the text.

2.2.3. Calculation of AC losses. To obtain local high. It is also important to note that regions A, B and C
representation of the time averaged AC losses, the following are located one on top of the other. Correspondingly, regions
expression was evaluated: A0 , B0 and C0 are located one on top of the other too. Finally,
Z T note in figure 3 the region delimited by the white dotted line,
Q=2 E J dt (12) which corresponds to the portion of the strand whose outer
T/2 face looks towards the air. In what follows, we will refer to
this as the external portion of the strand.
where T = 1/f is the period of the AC signal and Q can
A model based on an infinitesimally thin sheet
be considered as a measure of the local loss per cycle (in
approximation like the one presented in [7] assumes a uniform
J m3 /cycle).
current distribution across the thickness of the conductor.
Hence, such a model neglects the local differences that
2.3. Simulation test cases exist on the two faces of a strand. This could, in turn,
have an impact on the estimate values for the AC losses.
The model described above was used to simulate the current However, simulation of the current density distribution using
distribution in the strands of Roebel cables and to estimate the the 3D model described in this work yielded results that are
AC losses for both transport current and magnetization cases. qualitatively similar to those presented in [7]. Conversely, one
In all cases, the simulations were performed over one full AC important feature of the model described in the present work
cycle. However, only the second half of the cycle was used is the capability of resolving for the current distribution within
to compute AC losses, therefore allowing for the transient each strand. Even with a discretization as coarse as taking
response due to zero initial conditions to die out. two tetrahedral elements to account for the tape thickness,
it is possible to distinguish current profiles on both faces of
a strand. For this purpose, one can consider the dark blue
3. Results
strand (the uppermost strand of the cable section) shown in
figure 3 which corresponds to the transposing section. In
Taking into account the symmetries within the periodic cell
what follows, we will refer to inner and outer faces of a
and the considered test cases, it is possible to give a full picture strand considering the position of said blue strand. Hence,
of the current distributions in the strands by considering only the inner face of the strand looks towards the inside of the
one-quarter of the simulated superconducting domain. For cable, while the outer sees the surrounding air. Results for
clarity in the visualization, the results are plotted following both transport current and magnetization are compared with
the shape of a single strand rather than that of the periodic the 2D numerical results presented in [5]. In said work, the
cell. The relationship between the computational domain and computations using a power law for the EJ relationship are
the visualization can easily be inferred from figure 3. Black based on the H formulation as described in [18, 19]. Similarly,
arrows act as a guide of the mapping used in this procedure. the calculations using the critical state model are computed
Dashed lines are used to project the layout of the overlying following the method presented in [27, 28].
(and underlying) strands. One can note in the upper part of
figure 3 that while most sections of the cable are composed 3.1. Transport current
of seven stacked strands, the triangular regions marked with
labels A, B and C are only six strands high. In a similar To study the current density distribution in the strands of the
fashion, the regions labelled A0 , B0 and C0 , are eight strands Roebel cable, the case of an AC transport current of 400 A

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Supercond. Sci. Technol. 26 (2013) 052001 Fast Track Communication

Figure 4. Current distribution for an applied net transport current of 400 A (86% of Ic ) at peak value. Note the profile difference between
both faces of the strand. The colour scale shows the magnitude of the current density. Cones indicate the direction of the current density
vector.

Figure 5. Time averaged local AC losses 400 A (bottom). For reference, the isolated strand intended for analysis along with the projection
of the remaining strands is shown above. Labels A, B and C point to regions where higher AC losses are found.

(86% of Ic ) at 50 Hz applied in the cable is considered. cable as compared to the surrounding regions. These areas of
Figure 4 shows the current distribution on both faces of a the strand correspond to different transposing sections. One
strand at current peak value (t = 0.015 s). One can note can note that region A experiences larger losses, followed by
that the current flows mostly in the external portion of the regions B and C. This can be explained by recalling that region
strand, i.e. the region that is in contact with the air. Although A corresponds to the section of the strand that is in the external
the overall current density distribution is roughly similar layer of the cable, i.e. all neighbouring strands are either above
on both faces of the strand, there are clear differences in or below it in the stack. Furthermore being at the transposition,
both magnitude and orientation of the current density vector. it is only six strands high, while the neighbouring regions
In general it is worth noting that the outer face carries an are seven or eight strands high. Although region B also
overall larger current density than the inner one. This effect is experiences some replicant losses, these are lower due to the
most noticeable in external portions of the strand, particularly screening provided by the upper strand. Even lower losses are
where the transposition takes place. seen in region C, as it experiences double layer screening.
Figure 5 presents a plot of Q, as defined in (12), for the Computation of AC losses was performed for several
case of a net AC transport current with amplitude of 400 A current values. Figure 6 presents the losses (in J m1 /cycle)
(86% of Ic ). A similar pattern was observed for other net versus the normalized applied current (I/Ic ). Comparison
current values in the range of 46.5465 A (10%100% of Ic ). is made against previously published experimental data and
No significant difference was observed in the loss patterns on 2D calculations [1, 5]. Good agreement is shown with
either side of the strand. This is easily explained considering experimental data for low current fractions (I/Ic < 0.4),
that the time averaged local AC losses depend linearly on the whereas for higher currents, the 3D model underestimates
E J product, which is in turn proportional to |J/Jc |n . Hence, the losses when compared with experimental data. However,
the biggest contributions to the overall losses are expected to it is interesting to note that good agreement is found
come from regions where |J| is of the order of Jc or larger. For when comparing the proposed 3D model with 2D numerical
reference, the layout of the cable is shown in the upper part calculations at high current values.
of figure 5. One can observe that most of the losses occur in In the future further studies taking into account the
the outer rim of the straight section of the strand, away from anisotropic Jc (B) or use of denser meshes could help refine
the centre of the cable. On the other hand, the transposing the model. In the same manner, comparisons with other
portion of the strand does not experience significant losses. experimental data sets are desirable, considering that in the
Finally, it is easy to note the three hump-like regions indicated experimental setup, no perfect uncoupling could be obtained,
by arrows A, B and C, where losses go deeper into the i.e. the strands were not individually isolated [1].

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Supercond. Sci. Technol. 26 (2013) 052001 Fast Track Communication

potentially improve the capacity of the cable to withstand


higher magnetic fields.
Similar to the case of transport current discussed in the
previous section, local information about the loss pattern was
obtained by evaluating Q as defined in (12). In figure 8 one
can note that the losses are clearly localized in two small
regions in the transposing section, starting at the inner fillet
and protruding towards the centre of the strand. This high
localization of the losses should be carefully investigated for
design of applications. For instance, optimization techniques
can be used to find optimal geometric parameters such as fillet
radius or Roebel angle to reduce AC losses in a Roebel cable
under applied magnetic fields.
Losses were estimated for several perpendicularly
applied magnetic fields as shown in figure 9. Although no
full agreement with experimental data was obtained, the
overall trend is reproduced. It is important to point out
Figure 6. AC losses in a 14-strand Roebel cable. Experimental and
2D calculation data were obtained from [1, 5]. Data points labelled the good agreement with calculations made using the 2D
3D power law were calculated with the method described in this critical state model for the uncoupled case for fields above
paper. 20 mT. However, the latter agreement must be cautiously
analysed since the 2D model disregards the losses present
3.2. Magnetization in the transposing section, the same place where the 3D
model, as shown in figure 8, predicts that most losses
Figure 7 presents the current density distribution for the case are localized. Furthermore, the lack of a better agreement
of a perpendicularly applied AC magnetic field of 20 mT with experimental data for the 3D model could be better
at 50 Hz. Unlike in the case of transport current, only understood, considering that in the experimental setup no
minor differences were found when comparing both faces perfect coupling or uncoupling cases were tested, i.e. the
of the same strand. Magnetization currents are observed in strands were not individually isolated. Therefore, despite
the strands. The magnitude of the current density vector is the large difference in the electrical resistivity values for
higher in the external portion of the strand. In particular one superconducting and stabilizing layers, in principle, electric
can note the narrowing of the subcritical region (the blue coupling cannot be completely excluded. Further comparison
zone in figure 7) in the transposing section. This issue is of with experimental data sets considering completely uncoupled
interest for cable design, as a wider transposing section could strands is expected to help explain the observed discrepancies.

Figure 7. Current density distribution for the magnetization case of a perpendicularly applied magnetic field of 20 mT (peak value). Note
that only minor differences are seen between both faces of the strand. The colour scale shows the magnitude of the current density. Cones
indicate the direction of the current density vector.

Figure 8. Averaged AC losses for the case of a perpendicularly applied magnetic field of 20 mT.

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Supercond. Sci. Technol. 26 (2013) 052001 Fast Track Communication

field. Good agreement was found in the transport current


case for low current fractions. However for larger currents,
the proposed 3D model underestimates the AC loss. For the
case of a perpendicularly applied magnetic field, while no
exact agreement with experimental data was obtained the
overall trend was well reproduced. This disparity can be well
justified by considering that the experimental setup [1] did not
grant perfect uncoupling of the strands. In addition, the Jc (B)
characteristics should also be taken into account in future
work as the self-field can be significant in such a high current
cable. Further investigation both in model refinement as well
as comparison with other experimental data sets is sought
in the near future. Overall, this work should be considered
as a further step towards achieving a general purpose 3D
simulation tool for transient problems in superconducting
devices for real applications.

Figure 9. AC losses for the magnetization case. 3D calculations Acknowledgments


assuming a power law EJ relationship were performed using the
model described in this work. For comparison, experimental and 2D
numerical calculations were obtained from [1, 5]. This work was funded partly by the Helmholtz-University
Young Investigator Group Grant VH-NG-617 and partly by
the Fonds de Recherches du QuebecNature et Technologies
As a reference, other 2D estimates [1] calculated using the (Dossier 149667). V Zermeno would like to thank Dr
critical state model assuming high coupling, as well as a Mads P Soerensen (Department of Applied Mathematics
monoblock equivalent configuration, are also presented. at the Technical University of Denmark) for access to his
computational resources.
4. Conclusion
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