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Company Introduction

The company Gradior s.r.o. was founded in the year 1996 under its former name GDV Energo, spol. s r.o. The company
started as a technical bureau for designing of pipeline routings and fittings. The company was renamed to GRADIOR
POWER s.r.o. in the year 2003 and it became a supplier of pipeline hangers and supports. Then it moved into the production
hall within the industrial zone of Krlovopolsk strojrny a.s. in Brno together with the manufacturing company GRADIOR
STEEL, spol. s r.o.

The company has been a member of the group MPS Holding a.s. since 2012; operating under its name, MPS Gradior s.r.o.,
it is a significant Czech manufacturer and hangers and supports for piping. The company managed to achieve progressive
success on the national markets as well as on the demanding foreign markets. Pipeline fittings made by MPS Gradior s.r.o.
are installed in systems operated in more than 30 countries in Europe, America, Asia and Africa. Our products serve mainly
in systems implemented within classical power engineering, nuclear power engineering, petrochemistry, distribution of
heat and other industrial operations. We win our supply contracts mainly for convenient pricing, optional adaptation of
assemblies and components to meet project requirements, employing genuine market and competitive means.

We are the only Czech supplier of pipeline fittings with catalogued interior components of hanger assemblies, standard
installation guidelines, data lists for assignment, checklists for installation check-ups and periodical monitoring of service
life, supplemented with further supporting documentation and know-how. Our experience with design and production
is based on continuous and extensive experience gained since 1996. Any feature within hanger or support assemblies
have been designed in compliance with European and other global regulations applicable to industrial piping and steel
structures.

History and Progress

Design and production of pipeline fittings were launched at the company GDV a.s. in 1996 upon takeover of the produ-
ction programme from the former ABB PBS based on the Czechoslovak technical standards. Our supports and hangers
manufactured till the year 1997 were compliant with the Czechoslovak technical standards classed in ON 13 series. We
launched the production of spring cages with respect to construction of EC Kladno. Evolution of these cages lasted till the
year 2005, when GRADIOR POWER s.r.o. started producing modern moulded spring cages and threaded rods. That was the
year, when we completed the progressive transfer of our entire product range from Czechoslovak technical standards to
the European ones.

Hanger and support assemblies have been tested on numerous installations, both in new developments as well as older
systems, where these replace the initial ones no longer compliant with the existing reliability requirements. All the cata-
logued components are standardised, which means they are rated for specific permitted loads and conforming to clearly
specified and fulfilled production and delivery conditions. Our company has own research and development capacity in
the field of design and its major power lies in adaptation of products to specific conditions of use or operation. Annual
investments are made into technical and personnel development, innovations and upgrade of the production programme
to match the current state of the art in engineering and science.

The company follows its duly implemented and certified quality control system in compliance with standards ISO 9001,
ISO 3834-2 and possesses its own inspection certificate for pressure equipment manufacturers according to PED.

Organisation and Registered Office

MPS Gradior s.r.o. currently employs fifty people in sales, project management, design, job engineering, production, quality
control and dispatch. The premises comprise 10,000 m2 of production and storage areas.

The registered office is situated in the industrial area of Krlovopolsk strojrna Brno, Kikova 188/68, Brno.
A-2
Assembly Type of Nominal Charact. Charact. Spring size Mat gr.
Number Attachmnt. pipe size dimens. L dimens. B Travel Class
K O D U - R D N - R M L - R M B - F .S - U .M

A-3
Type Nominal Charact. Mat.
Range Size Dimension L Class
1.
K O D R M D R M L U M

2.

3.

4.

5.

A-4
A-5
A-6
Pipe supports

Overview of assemblies
In terms of operating reliability of piping systems, the pipe
supports represents an important element, which directly
influences function of the plant and its durability. By in-correct
function of the pipe supports, failures in operating reliability
Pipe supports - division of basic assemblies
or even a serious damage to the piping system can occur.
Among the consequences of the often failures in operation of
supports there are, for instance, an overloading of the flanges According to the function, the basic assemblies can be divided as
resulting in leakage, overloading of the rotary equipment follows:
connected to the piping resulting in higher vibrations,
RH - Rod Hanger
overloading of the piping parts resulting in occurring possible
SH - Spring Hanger
cracks, mainly operating in creep range. For industrial piping
CH - Constant Hanger
it is useful to apply standard support assemblies considering
SS - Sliding Support
the clearly determined requirements of function, consisting of
FP - Fix Point
type elements according to their purpose, load capacity and
GS - Guide Support
costs, which are decreased thanks to the mutual unification of
VS - Variable Support
the used elements.
CS - Constant Support
BH - Hanger for Pipe Racks
GP - Guide Plate
SP - PTFE Sliding Plate
RS - Rigid Strut
UB - U Bolt
Type assemblies of pipe supports Gradior CL - Clip

- clearly indicated function of the assembly enables a quick


choice while designing the piping Support assemblies can be produced in different options, for
- assemblies of one type for different dimensions, loading and instance, double-rod hanger for the horizontal or vertical piping.
temperature, are the same as for the function and shape
- hangers load chain consists of unified elements The options are distinguished:
- assemblies and type elements follow the requirements - by a digit behind the abbreviation RH or SH / CH concerning
of the EN and ASME/MSS standards. assemblies of hangers
- assemblies of setting consist of standardized elements, which - directly by the catalogue type concerning other assemblies
have been designed with respect to the unification - assemblies of supports SS can be combined with the plates GP
- one type (shape) of the element for a wide range of the and SP
operating loads and temperatures, mutual compatibility
among the type assemblies and unified connecting
Principle of assemblies code marking system is described in
dimensions for one group of load capacity.
section A of catalogue.

Application range Order datalist

The type assemblies of hangers, supports and their ac- To specify exactly all the requirements of setting, use the order
cessory, which consist of the catalogue elements, are meant datasheet, where all the main data of the assembly and type are
for all the applications in power, chemical, and petrochemical predefined.
industry. According to the dimensions, loading and operating
temperatures they can be used for: Each assembly is determined by its function according to the
following overview, further then by the piping diameter, main
- piping diameters DN15 - DN800 dimensions (dimensions stated in the icons of the overview), loads
- loads up to 108 kN and travels, by the way of connecting to the structure and/or on
- operating temperatures from -20C to +600C basis of a further specification of the required type element (for
- spring for operating travels up to 200mm instance, the support type or pipe clamp type).

For different operating ranges, e.g. pipe supports of larger


dimensions, we will suggest and deliver a construction even
beyond the dimension range stated in the catalogue.

Possibility of deliveries for special constructions:


- saddle and piping supports up to the diameter of 3000mm
- fix points for high loading and operating temperatures
- shoes and supports of the cryogenic piping
- hangers of the membrane walls and chambers of the
steam generators
- assemblies including silent-blocks
- supporting steel constructions

B-1
Overview of the basic assembly types of the pipe supports, which RH rigid hanger, SH spring hanger (CH for constant hanger), SS
consist of the catalogue elements. The assembly figure to be specified sliding support, FP fix point, GS guide support, VS variable

Overview of assemblies
by one indication code. The letters indicate the basic type, the support (CS forconstant support).
additional digit indicates then the particular option. The dimensions
shall be stated in the specification.

RH1 RH2 RH3 RH4

RH5 RH6 SH1 SH2

SH3 SH4 SH5 SH6

SH7 SH8 SH9 SH10

B-2
Overview of the basic assembly types of the pipe supports, which RH rigid hanger, SH spring hanger (CH for constant hanger), SS
consist of the catalogue elements. The assembly figure to be specified sliding support, FP fix point, GS guide support, VS variable

Overview of assemblies
by one indication code. The letters indicate the basic type, the support (CS forconstant support).
additional digit indicates then the particular option. The dimensions
shall be stated in the specification.

SH11 SH12 SH13 SH14

SH15 SH16 SH17 SH18

SH19 SS/FP GS VS

GP/SP RS1 RS2 RS3

B-3
Connection of the hanger rods to the structure

Connections to construction
To connect the hanger rods to the steel structure, there The connection art depends on the type of the
are more possible options consisting of type elements. auxiliary steel structure. In terms of the load
The type of connection is necessary to be specified in the transmission, all the types are equivalent.
order datasheet. All the types fulfill the condition of a For higher rod angle deviations - more than 4 and
possible angle deviation of the rod up to 4 from the for hanger assemblies of the RH2 and RH4 types, it
vertical axis. Connections of the specific load group are shall be used a connection type B only.
dimensioned for the highest load stated in the chart on
page B-1.

Type A - spherical plate for Overview of rod connections to structure


setting onto U-channel beams.

Type B - weld on clevis for Type A Type B Type C Type D


higher horizontal movements
of piping.

Type C - weld on eye for


standard use.

Type D - connection clamp to


the profile flange. Easy
assembly without necessity to
weld, e.g. for zinc-coated
constructions.

Setting of supports onto construction / floor

Setting of supports
To prevent the steel or supportive structures or floors from The plates of the GP and SP types are delivered as options
abrasion, we suggest to set the sliding supports at steel which can be welded or bolted to the structure, optionally
plates. The plates can be equipped with parts for guiding connected to the floor via concrete anchors.
the supports in all directions at random clearance, or with The plates for the supports of the SS type correspond in
the PTFE sliding plate to decrease friction between support dimensions to the base dimensions of the standard types of
and the base plate. supports (type group 61x).
The supports of 611, 614, 661, 664 types can be delivered
together with a polyamide plate to prevent coat abrasion. For GS assemblies, it is necessary to use auxiliary bespoke
structures.

Examples of support plate options: Connection of supports to structure :

Plate with Plate with Plate with Clip for guide Bolt connection
guide, welded anchors for anchors and the system of of hanger to pipe
to structure concrete guide system support to rack
floors structure

B-4
Auxiliary structure

Attachement to structure
Clamp, U-bolt,
Connecting elements Support
Connecting elements

Spring hanger

Auxiliary structure
Connecting elements
Clamp, U-bolt,
Support

Connecting elements

Beam

C-1
Application of spring hangers and supports for Spring supports of type series 100 to be used in load
common cases of elimination of pipe movements range from 0,2kN to 108kN. For higher loads we may

100 - Spring supports


resulting from thermal expansion. The application is deliver multi-spring cans acc. to request up to
suggested for pipe travels (mainly vertical) of supports 336kN, all types of connection to hanger rods.
up to 50mm. For higher values it is necessary to use Standard nominal spring travels are in 50, 100 a
constant hangers. 200mm. For higher travel we may fabricate special
cans, with springs in series connection, with nominal
Function - the spring support consists of a pre- travels of 300 and 400mm.
compressed helical coil spring in a cylindrical housing,
elements for travel indication and a turnbuckle nut for
load adjustement at the assembly. The springs are spring plate
supplied blocked and preset to the required load. (lift indication)
Blocking is realised by a cluster inserted into holes of
the casing and wrapped with a safety tape. After safety tape
piping erection or pressure test, deblocking of all fixing cluster
spring supports shall be performed and checked! Load
capacity of the blocked spring support at a pressure
spring
test is more than 2 times of nominal load.

Indication:
1 Travel Type Fn

1 - production group 600, 1200, 2300 - nominal load in (N), see the chart on pgs 1-2
spring supports
1 - spring can for hangers, fixing type: clevis - threaded rod
1 - operating travel 50mm 2 - spring can for hangers, fixing type: rod - rod
2 - operating travel 100mm 3 - spring can for hangers, fixing type: support - rod
3 - operating travel 200mm 4 - spring can for support of double hangers of horizontal pipes
7 - spring support, type: sliding surface - support
Materials and technology
Helical coil springs are fabricated of steel types Spring force remains constant by repeatet load or
Federstahl C / DIN 17223 (cold coiled springs), and overload and creep relaxation is reduced to the minimum.
steel 51CrV-4 / EN 10089 (hot coiled springs). Springs Actual spring load during the operation in plant assembly
are quenched to requested tesile strength and ball- does not drop by 2,5% under design load of node. Springs
blasted. The spring is several times compressed to the are designed and calculated acc. to non-linear plastic
block length by the can assembly, to be relaxed, and model, derived by GRADIOR.
stresses in undersurface of wire are stabilised.

Type overview of the spring types

Type . . 1 Type . . 2 Type . . 3 Typ . . 4

Range: 0,2 - 108kN Range: 0,2 - 108kN Range: 0,2 - 108kN Range: 0,2 - 108kN
Travel: 50,100,200mm Travel: 50,100,200mm Travel: 50,100,200mm Travel: 50,100,200mm

Type . . 7 Notices for use:

Spring supports of Types 1x3 and 1x4 shall be used in assemblies, where
the rod angulation is not higher than allowable value, see therefore type
lists. For horizontal pipe travels
higher than 10mm on support Types 1x7, it is recommended to use PTFE
sliding plate. Support indication 1x7.T, combined with pipe shoe indicated .T
Range: 0,2 - 108kN (with SS polished plate). Use of
Travel: 50,100mm springs in non-standard assemblies to be consulted with fabricator.

1-1
Overview of the spring sizes
The spring size / travel is determined by the nominal The springs of further sizes of 11 and 12, for loads up to
load (maximum load of the spring in N) and by the 108kN are available only for the nominal travel 50 and
nominal travel. A spring indicated by size 1-12 100mm. The force-travel relations and spring stiffness for all

Spring rates
corresponds to the nominal load. The springs for the sizes are listed in table bellow. Load groups, determining the
hangers and supports are divided into eight basic sizes connecting size of the rod (see the overview of production
for loads of 0,2 to 63kN. For these sizes there are three group 8 connecting elements), are stated in the bottom
nominal travels of 50, 100, 200mm. line of table.

Nominal loads overview


Spring Size
1 2 3 4 5 6 7 8 9 10 11 12
Nominal Load FN (kN)
0,6 1,2 2,3 4 7 12 21 36 51 63 84 108
Load Group
1 1 1 2 2 3 4 5 6 6 7 8

Spring load-lift characteristics


Travel Spring Size
50 100 200 1 2 3 4 5 6 7 8 9 10 11 12
mm mm mm Load kN
0 0 0 0,20 0,40 0,77 1,33 2,33 4,0 7,0 12,0 17,0 21,0 28,0 36,0
2,5 5 10 0,22 0,44 0,84 1,47 2,57 4,4 7,7 13,2 18,7 23,1 30,8 39,6
5 10 20 0,24 0,48 0,92 1,60 2,80 4,8 8,4 14,4 20,4 25,2 33,6 43,2
7,5 15 30 0,26 0,52 1,00 1,73 3,03 5,2 9,1 15,6 22,1 27,3 36,4 46,8
10 20 40 0,28 0,56 1,07 1,87 3,27 5,6 9,8 16,8 23,80 29,40 39,20 50,4
12,5 25 50 0,30 0,60 1,15 2,00 3,50 6,0 10,5 18,0 25,5 31,5 42,0 54,0
15 30 60 0,32 0,64 1,23 2,13 3,73 6,4 11,2 19,2 27,2 33,6 44,8 57,6
17,5 35 70 0,34 0,68 1,30 2,27 3,97 6,8 11,9 20,4 28,9 35,7 47,6 61,2
20 40 80 0,36 0,72 1,38 2,40 4,20 7,2 12,6 21,6 30,60 37,80 50,40 64,8
22,5 45 90 0,38 0,76 1,46 2,53 4,43 7,6 13,3 22,8 32,3 39,9 53,2 68,4
25 50 100 0,40 0,80 1,53 2,67 4,67 8,0 14,0 24,0 34,0 42,0 56,0 72,0

27,5 55 110 0,42 0,84 1,61 2,80 4,90 8,4 14,7 25,2 35,7 44,1 58,8 75,6

30 60 120 0,44 0,88 1,69 2,93 5,13 8,8 15,4 26,4 37,40 46,20 61,60 79,2
32,5 65 130 0,46 0,92 1,76 3,07 5,37 9,2 16,1 27,6 39,1 48,3 64,4 82,8
35 70 140 0,48 0,96 1,84 3,20 5,60 9,6 16,8 28,8 40,8 50,4 67,2 86,4
37,5 75 150 0,50 1,00 1,92 3,33 5,83 10,0 17,5 30,0 42,5 52,5 70,0 90,0
40 80 160 0,52 1,04 1,99 3,47 6,07 10,4 18,2 31,2 44,20 54,60 72,80 93,6
42,5 85 170 0,54 1,08 2,07 3,60 6,30 10,8 18,9 32,4 45,9 56,7 75,6 97,2
45 90 180 0,56 1,12 2,15 3,73 6,53 11,2 19,6 33,6 47,6 58,8 78,4 100,8
47,5 95 190 0,58 1,16 2,22 3,87 6,77 11,6 20,3 34,8 49,3 60,9 81,2 104,4
50 100 200 0,6 1,2 2,3 4,0 7,0 12,0 21,0 36,0 51,0 63,0 84,0 108,0
Spring Rate (N/mm)
2,0 4,0 7,7 13,3 23,3 40 70 120 170 210 280 360
4,0 8,0 15,3 26,7 46,7 80 140 240 340 420 560 720
8,0 16,0 30,7 53,3 93,3 160 280 480 680 840 1120 1440

Spring size selection to be made so, that the required Selection of the nominal spring travel is limited by the
load for all support operating states shall be within the load deviation in range of a hot and cold state. The
spring load characteristics. Furthermore, keep of travel condition of the load change is determined from:
reserve is necessary - 5mm to the upper and lower lift, dF = (Fh - Fc) / Fh < 25%
or 20 percent of operating hanger travel. In some whereas Fh is the hot load and Fc cold load. Because of a
cases we recommend the load reserve to be 10% of higher stiffness, springs of a lower travel results to higher
spring set load. Caution: risk of load changes, but their application is more economical
complete hanger unload for the travels under label and practital due to lower built-in length and weight.
spring "0mm" value, or blocking of spring hanger, for
the travels over maximum spring lift!

1-2
Installation of spring hangers and supports shall be performed according to support manufacturer assembly
drawing for each hanger. Spring hangers/supports are supplied blocked and preset to the required load.
Before installation, the rods shall be cut to the required length, measured for each support at site. Positive

100 - Installation
length allowace for rods set in turnbuckle shall be at least 0,5*nominal spring travel. After subsequent load
adjustment the mimimum rod overlap must be at least 0,5*M (see fig.). In case of spring hangers 1x2 the top
rod must be screwed into top plate to depth M and fastened down by safety nut.

Deblocking and load adjustment


Deblocking of spring support shall be executed after pipe cleaning, pressure
test and insulating. Remove safety tape fastening the clusters inserted into
spring hanger. At right load setting, when spring and pipe loads are equal, the
blocking clusters may be put slightly out of hanger. If not, load shall be
readjusted turning span nuts or turnbuckle, to achieve the balance. After
deblocking, a cluster shall be fasten to hanger rod or support casing, using a
steel wire. It may be used for repetitionary pressure test.

Hangers Type 1x2 are connected to rods screwed in upper


spring plate and turnbuckle on the lower connection side. For
load adjustment turnbuckle to be used. M
M/2

Hangers Type 1x3 to be set on double beams and connected


to rod inserted through the hanger. For load adjustment use
rod nuts set on upper spring body. Hanger shall be attached to
structure from horizontal movements.
M

Hangers Type 1x4 to be connected to pipe support trapeze


beams type 341 via bolt connection. Bolt tightening torques
acc. to standards for steel structures. Hanger rod connected to
the turnbuckle. For load adjustment use turnbuckle.
M/2

Spring support Types 1x7 are set bellow the pipe support. A
proper position adjustment shall be checked. For load
adjustment turn the threaded support tube. Support shall be
attached to structure from horizontal movements.

1-3
Design:

Spring hangers Type 1 . 1


Variable spring hanger for weld on eye - rod connection
application to all hanger assemblies configuration.
Preferable use for hangers with short assembly length and
sesmic services. Load adjustment at site to be performed by
revolving the turnbuckle nut inside the spring casing .

Indication:
Group Travel Type Nom. Load
1 X 1 Fn
Travel overview: Nominal load:
1-nom. travel 50mm Do kdu
Do
Code kdu oznaen
oznaen
letter - value of
2-nom. travel 100mm se uvede
se uvede
nominal hodnota
hodnota
load in (N).
3-nom. travel 200mm jmen. zaten
jmen. zaten vv (N).
(N).
Indication expample for spring nom. travel 200mm,
nominal load 7000N:
131-7000

Dimensions:
Nom. Spring Travel D L H d A m
Type
load [N] size [mm] [mm] [mm] [mm] [mm] [kg] [kg]
111 50 140 228 4,2
121 600 1 100 108 235 323 12 / 12 70 5,4
131 200 453 538 8,3
111 50 140 228 4,4
121 1200 2 100 108 235 324 12 / 12 70 5,8
131 200 453 538 8,5
111 50 140 228 4,6
121 2300 3 100 108 235 324 12 / 12 70 6,1
131 200 453 538 9,5
111 50 169 273 6,1
121 4000 4 100 127 279 384 16 / 16 80 9,9
131 200 389 494 15,3
111 50 169 273 8,0
121 7000 5 100 133 279 384 16 / 16 80 11,3
131 200 499 594 16,4
111 50 215 336 15,0
121 12000 6 100 159 380 500 20 / 20 90 21,8
131 200 590 695 33,1
111 50 241 429 20,0
121 21000 7 100 159 386 573 24 / 24 110 27,0
131 200 666 823 40,2
111 50 292 475 40,8
121 36000 8 100 219 480 660 30 / 33 130 58,4
131 200 838 1010 93,1
111 50 393 594 76,1
121 51000 9 100 273 598 799 36 / 40 150 101,3
131 200 1009 1210 149,0
111 50 423 624 79,9
121 63000 10 100 273 614 814 36 / 40 150 107,9
131 200 1035 1236 172,3
111 50 425 655 96,3
121 84000 11 100 273 635 865 42 / 45 170 132,2
131 - - - -
111 50 477 712 156,0
121 108000 12 100 324 679 916 48 / 50 180 203,5
131 - - - -

1-4
Design:

Spring hangers Type 1 . 2


Variable spring hanger for rod-rod connection application
to all hanger assemblies configuration. Bolting depth of
threaded rod to upper hanger casing plate shall be equal to
rod diameter. Load adjustment at site to be performed by
revolving the turnbuckle nut inside the spring casing. For
nominal travels over 200mm the use of second turnbuckle
in hanger rod recommended.

Indication:
Group Travel Type Nom. Load
1 X 2 Fn
Travel overview: Nominal load:
1-nom. travel 50mm Do kdu
Code oznaen
letter - value of
2-nom. travel 100mm se uvedeload
nominal hodnota
in (N).
3-nom. travel 200mm jmen. zaten v (N).
Indication expample for spring nom. travel 50mm,
nominal load 12000N:
122-12000

Dimensions:
Nom. Spring Travel D L H M m
Type
load [N] size [mm] [mm] [mm] [mm] [mm] [kg]
112 50 140 158 3,9
122 600 1 100 108 235 253 12 5,1
132 200 453 468 8,0
112 50 140 158 4,1
122 1200 2 100 108 235 253 12 5,5
132 200 453 468 8,2
112 50 140 158 4,3
122 2300 3 100 108 235 253 12 5,8
132 200 453 468 9,2
112 50 169 193 5,6
122 4000 4 100 127 279 304 16 9,4
132 200 389 414 14,8
112 50 169 193 7,5
122 7000 5 100 133 279 304 16 10,8
132 200 499 514 15,9
112 50 215 246 13,9
122 12000 6 100 159 380 410 20 20,7
132 200 590 605 32,0
112 50 241 319 18,2
122 21000 7 100 159 386 463 24 25,2
132 200 666 713 38,4
112 50 292 345 37,7
122 36000 8 100 219 480 530 30 55,3
132 200 838 880 90,0
112 50 393 444 71,1
122 51000 9 100 273 598 649 36 96,3
132 200 1009 1060 144,0
112 50 423 474 74,9
122 63000 10 100 273 614 664 36 102,9
132 200 1035 1086 167,3
112 50 425 485 88,3
122 84000 11 100 273 635 695 42 124,2
132 - - -
112 50 477 532 144,0
122 108000 12 100 324 679 736 48 191,5
132 - - -

1-5
Design:

Spring hangers Type 1 . 3


Spring hanger to be placed on two U-channels, use for hangers with short assembly length.
Standard design to be used for rod angulation less than 2. For higher angulations the type
1x3.A shall be specified. Load adjustment by hexagonal nuts on rod at the top of spring hanger.
Square plate delivered with hanger, bolting shall be additionally specified.

Indication:
Group Travel Type Nom. Load
1 X 3 Fn
Travel overview: Nominal load:
1-nom. travel 50mm Do kdu
Code oznaen
letter - value of
2-nom. travel 100mm se uvedeload
nominal hodnota
in (N).
3-nom. travel 200mm jmen. zaten v (N).
For position fixing, hanger to be
bolted to structure. Dimensions of the plate
equal to spring support type 1x7.

Dimensions:
Nom. Spring Travel D L H R M m
Type
load [N] size [mm] [mm] [mm] [mm] [mm] [kg] [kg]
113 50 140 210 4,2
123 600 1 100 108 235 357 60 12 5,7
133 200 453 675 9,8
113 50 140 210 4,3
123 1200 2 100 108 235 357 60 12 6,1
133 200 453 675 10,3
113 50 140 210 4,6
123 2300 3 100 108 235 357 60 12 6,4
133 200 453 675 11,0
113 50 169 238 7,5
123 4000 4 100 127 279 400 80 16 11,3
133 200 488 711 14,2
113 50 169 238 8,4
123 7000 5 100 133 279 400 80 16 12,6
133 200 498 721 18,9
113 50 215 290 12,6
123 12000 6 100 159 380 508 90 20 14,4
133 200 590 817 30,1
113 50 241 316 16,2
123 21000 7 100 159 386 516 90 24 23,2
133 200 666 888 36,2
113 50 292 368 39,3
123 36000 8 100 219 477 608 120 30 56,4
133 200 839 1072 87,6
113 50 349 435 72,3
123 51000 9 100 273 554 690 160 36 96,1
133 200 964 1200 143,4
113 50 359 445 75,6
123 63000 10 100 273 569 705 160 36 101,4
133 200 990 1226 153,1
113 50 370 457 85,0
123 84000 11 100 273 580 717 160 42 117,5
133 - - - -
113 50 465 520 140,0
123 108000 12 100 324 667 752 180 48 188,2
133 - - - -

1-6
Design:

Spring hangers Type 1 . 4


Spring hanger for double rod assemblies of vertical piping, connection to threaded rod. Hangers
connected to beams type 341. Standard design to be used for rod angulation less than 2. For
higher angulations the type 1x4.A shall be specified. Load adjustment at site to be performed by
revolving the turnbuckle nut inside the spring casing.

Indication: Indication expample for spring nom. Travel 50mm,


Group Travel Type Nom. Load nominal load 2300N (load on ONE hanger):
1 X 4 Fn 114-2300

Notes:
Loads to be specified
as sume for both two rods.
Tabled weight for one
spring without beams.

Springs of Type 1x4A


are equipped with
spherical washers
inside the can, for
higher rod angulations.
Dimensions:
Nom. Travel A U R Emin/max G/W M / db m
Type
load [N] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
114 50 41 4,1
124 600 100 75 80 80 300-1000 8 / 88 M12 M8x35 5,3
134 200 80 8,2
114 50 41 4,3
124 1200 100 75 80 80 300-1000 8 / 88 M12 M8x35 5,7
134 200 80 8,4
114 50 41 4,5
124 2300 100 75 80 80 300-1000 8 / 88 M12 M8x35 6,0
134 200 80 9,4
114 50 63 6,1
M16
124 4000 100 75 100 105 350-1200 10 / 110 9,9
M10x40
134 200 185
114 50 63 6,6
M16
124 7000 100 75 100 105 350-1200 10 / 110 10,8
M10x40
134 200 185
114 50 65 14,6
M20
124 12000 100 80 120 120 400-1500 12 / 122 11,5
M12x50
134 200 195
114 50 66 17,6
M24
124 21000 100 85 140 135 400-1500 12 / 132 24,8
M16x60
134 200 195
114 50 77 39,6
M30
124 36000 100 90 160/180 165 500-2000 16 / 146 54,0
M20x65
134 200 100
114 50 80 69,7
M36
124 51000 100 95 180/200 205 700-2000 20 / 160 91,3
M24x70
134 200 100 132,4
114 50 80 80,9
M36
124 63000 100 100 200/240 210 700-2000 20 / 170 110,7
M30x80
134 200 110 166,9
114
124 84000 11 only for special cases - on demand
134
114
124 108000 12 only for special cases - on demand
134

1-7
Design:

Spring support Type 1 . 7


Standard delivery with steel
loading pad, adjustable by turning
for load setting. For pipe horizontal
movemensts over 10mm, Type
127T with PTFE sliding plate shall
be used. For position fixing,
support shall be bolted to the
structure via spring base plate.
Bolts shall be extra ordered and
specified.

Dimensions:
Nom. Travel D1 L H A B t m
Type
load [N] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
117 50 50 140 175 5,1
127 600 100 50 236 270 140 94 10 6,9
137 200 50 454 490 8,6
117 50 50 140 175 5,3
127 1200 100 50 236 270 140 94 10 7,2
137 200 50 454 490 9,1
117 50 50 140 175 5,5
127 2300 100 50 236 270 140 94 10 7,5
137 200 50 454 490 10,2
117 50 90 170 210 9,7
127 4000 100 90 280 320 175 114 10 12,6
137 200 90 390 435 20,3
117 50 90 170 210 10,0
127 7000 100 90 280 320 175 114 10 13,3
137 200 90 500 545 23,3
117 50 90 209 250 14,1
127 12000 100 90 374 410 200 140 12 21,8
137 200 90 588 631 34,3
117 50 90 240 281 17,3
127 21000 100 90 377 420 200 140 12 22,8
137 200 90 660 702 42,3
117 50 100 293 355 45,2
127 36000 100 100 478 540 270 194 18 63,5
137 200 100 838 900 97,4
117 50 140 352 424 75,6
127 51000 100 140 557 635 335 240 22 97,4
137 200 140 967 1046 128,6
117 50 140 382 450 80,5
127 63000 100 140 572 651 335 240 22 110,0
137 200 140 993 1071 157,3
117
127 84000 On request
137
117
127 108000 On request
137

Height adjustment of supports depend on spring load preset.


Readjustment at site about 10-25mm.

1-8
Beams and Trapezes

300 - Beams
They are used as a rod connecting elements for double rod hanger
assemblies.

Beams are connected on rod hangers by clevis with pin (for type
334) or directly by threaded rod (type 311 and 321).

For hanger assemblies RH4-6, SH11-19 and similar it is possible to


use modified beam type 334.

Beams type 334 are welded, other types are designed for bolt
connection.

Overview
Type Application
311 For direct hanging of pipes DN10 - DN32 through U bolts (tmax=80C)
321 For hanging of pipes up to DN80 and temperatures up to 150C (without horiz. travels)
334 For hanger assemblies RH and SH according to assemblies overview
341 For conecting of spring hangers 1x4 and assembly SH acc. to assemblies overview

Application:
Beams of types 300 are designated for pipe support through sliding or weld-on support. Placing of shortened supports
of types 612A, 615 on beams is also possible. All supports must be welded to beams due to position securing. In case of
expansion or other pipe travel, the hanger rod deviation must occur, not pipe-on-beam drift. The weldment of shoe to
beam shall be made at site.

Piping shall be placed as close to beam center as possible to prevent uneven rod loading. We recommend to keep the
support position in area of +/-0,2 * E from beam center, where E is hanger rods spacing. For hanger assemblies RH4-6
and SH11-19 beam shall be modified by welding a spherical plate type 932. Plate must be placed accurately in the
beam centre. The weldment of shoe to beam shall be made at site.

Installation:
Firstly, the beams shall be connected to hanging rods, assembly plan according to connection elements 800. Beam
must be always in horizontal position regarding its longitudinal axis. Allowed deviation is 1%. Beams type 334 can be
used for sloped piping up to 45 pipe slope. Support shoes must be welded during installation according to assembly
drawing of hanger. After welding the repair coat must be applied. For humid conditions, the shoe and beam weld must
be enclosed. Piping must be placed so that rod hangers do not go through insulation.

Surface treatment:
As default, the beams are delivered with top coating.
Beams for small pipe dimensions are galvanized.

3-1
Application:
Beam for hanging of non-insulated piping DN 10 to DN32 by U bolts of type 701.

Beam Type 311


Hanger rods connection - threaded rods M10

Material groups:
S235 - group 1
E
galvanized

Indication:
Type Spac.
d

AxA
311 E

B
Indication example for:
spacing E=580 L t

311-580

Dimensions:
d A B L t E m(kg)/100(mm)
10 52 9 35 3 240 to 1000 per 60 0,21

Application:
Double rod assemblies beam for hanging of piping up to DN80.
Hanger rods connection - threaded rods M12.

Beam Type 321


Beam not intended for piping with horizontal movement excess 10mm.

Material groups:
S235JR - group 1
Surface treatment - top coating. E 80

b
Fmax

Indication:
Type Size Spac.
AxA

321 A E d2
Indication example for:
A=80mm, spacing E=600mm t

321-080-600

Dimensions: Fmax(kN)
d2 A b t E=250 E=350 E=500 E=600 E=800 1000 m(kg)/100(mm)
14 60 25 6 1 1 0,8 0,7 0,5 - 0,5
14 80 32 8 1,5 1,5 1,2 1 0,8 0,6 1

3-2
Application:
Double rod assemblies beam for hanging of piping of all dimensions.

Beam Type 334


Hanger rods connection - clevis with pin type 842.

Material groups:
S235JR - group 1
Surface treatment - top coating. E d1

Indication: T

Fmax
Type Size Spac. M TU

C
334 U E 1 TU

H
Indication example for:

B
size B=100, spacing E=600
load group 4
334-100-600-4 A

Main dimensions:
Load group 1 1 2 2 3 4 5 6 7 8
Connect. eye d1 14 14 18 18 22 26 35 42 47 52
A 144 150 150 160 190 200 230 270 310 320
B 65 80 80 100 120 140 160 200 220 240
C 50 50 60 60 70 80 80 100 100 120
H 145 155 170 190 225 260 300 370 400 440
T 10 10 10 10 16 16 20 20 25 25
m(kg)/100(mm) 2,1 2,3 2,5 2,9 5,9 6,8 11 17 27 29

Maximum beam load in dependance on spacing and size (kN):


Profil U 65 80 80 100 120 140 160 200 220 240
Fmax
Connect. eye d1 14 14 18 18 22 26 35 42 47 52
400 4 12,6 28,0 28 46 - - - - -
500 4 12,6 24,6 28 46 65 108 140 - -
600 4 12,6 20,5 28 46 65 108 140 170 220
700 4 12,6 17,5 27 40 57 99 127 162 199
800 - 12,6 15,4 24 35 50 87 111 142 174
900 - 12,6 14,5 22 33 47 82 104 134 164
Rod spacing E kN
1000 - 12,2 12,2 19 28 40 70 89 114 139
1100 - - - 17 26 36 63 81 103 126
1200 - - - 16 23 33 58 74 94 116
1300 - - - - - 31 54 68 87 106
1400 - - - - - 29 50 63 81 99
1500 - - - - - 27 46 59 75 93

Maximum load for pressure test in 1,5 multiple of maximum work load.

3-3
Application:

Beam Type 341


Double rod spring assemblies beam for connecting on springs type 1x4. Connection to spring
body by fitted bolts. Bolting is part of beam delivery.

Material groups:
S235JR - group 1
Surface treatment - top coating.

Indication:
Type Size Spac. M TU
341 U E 1 TU
Indication example for:
size B=140, spacing E=750
load group 4
341-140-750-4

Main dimensions:
Spring size TU U Emin Emax A B W G C M b m(kg)/100(mm)

1-3 1 80 250 1000 E-160 15 88 8 25 8 35 0,9


4-5 2 100 300 1000 E-210 25 110 10 45 10 40 1,1
6 3 120 400 1000 E-240 30 122 10 55 12 50 1,34
7 4 140 500 1000 E-270 35 132 12 65 16 60 1,6
8 5 160 500 1200 E-350 35 146 16 75 20 65 1,9
9 6 200 600 1200 E-410 45 160 20 105 24 70 2,6
10 7 240 600 1200 E-420 55 170 20 125 30 80 3,4

Maximum load for pressure test in 1,5 multiple of maximum work load.
Beams for wider spacing E than noted above are supplied at request.
Spring hanger assemblies up to size 6 are delivered assembled with beams.
For sizes over 7, spring support beams are to assembly during installation.

3-4
Rigid struts
are designed to restrain pipe movements and retain
tensile / compressive forces in strut axis.

400 - Rigid struts


Use for retain dynamic and static forces. Their installation
also prevents emergence of dynamic forces and piping
vibrations.

Can be installed in horizontal or vertical direction.

Rigid struts type 411 can be also installed in pairs, in


assemblies similar to double rod hangers type RH2 and
RH3. We design such configurations upon request.

Overview
Type Application
411 Rigid strut with ball rod-ends for transfer of tensile / compressive forces
440 Weld-on clevis for weld attachement of strut to steel structure
420 Dynamic clamp for strut attachement to horizontal piping DN>150
423 Light clamp for strut attachement to horizontal piping DN<150

Design
Rigid struts type 411 are length adjustable by right-left bolts. Ball rod-end allows for 6 of angular motion. Struts are
designed for static and cyclic stress, values stated in table are for 10000 cycles.

Clamps for pipe connection are designed for sustained static and occasional forces, in area of higher temperatures and
for material groups 3 and 4 it is necessary to multiply standard tabeled load for material group 1 by corrective factor
given in table.
Rigid struts assemblies RS are guaranteed to keep clearance of pipe movement restraining direction under 0,5mm for
pins d33mm or 0,015*d for pins d>33mm.

Installation
Installation of pipe clamps type 420 must ensure that upper clamp nut does not "strangle" pipe and that suspension of
clamp nuts washers is allowed. Nuts shall be tightened only to seating and clearance adjustment, and must not be
preloaded!

Installation of clamps type 423 is the same as of clamps type 733. Nuts are manually tigtened to seating on clamps and
position determining. Afterwards they are tightened by spanner by 90.

Struts of type 411 must be installed in position according to assembly drawing that allows 6 misalignment. Adjustment
bolts should be positioned approximately in middle distance of thread length. Strut shortening / lengthening is
performed by turning of strut pipe. After adjustment it is necessary to examine the screw depth through holes in pipe
and secure bolts by safety nut.

Clevis with pin type 440 is jointed to steel structure with fillet welds. Weld size is stated on assembly drawing of type RS.
Pin must be secured by cotter pin after installation.

Load
Load
Allowable
Allowable clamp
clamp loadload Fmax
Fmax
given
given inin table
table relates
relates toto mat.
mat.
group
group 11 and
and temperature
temperature 80C.
80C.
For
For different
different temperatures
temperatures and and
materials
materials itit isis necessary
necessary toto
multiply
multiplystandard
standardtabeled
tabeledload
loadby
by
correct.
correct.factor
factorgiven
giveninintable.
table.

4-1
Application:
Strut with ball rod-ends for static or dynamic tension / compression forces. Connecting to clamp and weld-

Rigid strut Type 411


on eye with pin. Ball rod-ends angle deviation 6. Length is adjusted by the strut rotation. Maintenance-free
design.

Surface treatment:
Ball rod-end joints - galvanized d

D
Tubular body - top coat

d1
E
Indication:
Type DIM spacing

C
411 d B A
Indication example for: B

d=20mm, spacing 980


411-020-980

Dimensions:
DIM d d1 A B C D E m (kg) Type no. Fmax [kN] FN [kN]

12 35 B-150 350-1000 10 60 32 9,0 411-012 7,6 7


17 47 B-180 400-1500 14 76 45 12,3 411-017 14,9 14
20 54 B-220 450-2000 16 89 53 16,7 411-020 21,0 21
25 65 B-250 500-2500 20 114 66 23,7 411-025 36,0 36
30 75 B-280 600-3000 22 140 75 39,9 411-030 51,0 51
40 94 B-300 800-4000 26 168 95 55,0 411-040 70,0 63

Approximate weights for 1 m.


Spacing B can be adjusted by strut rotation in range 50mm for dimensions 12-20 and in range 75mm for dimensions
25-40. Minimum screw depth of adjustment screw is checked through holes on tube sides.

Spacing B can be selected arbitrary in aforesaid range. Different spacings are available upon request.

Application:
Clevis with pin for attaching of rigid struts type 411 on steel

Weld-on clevis Type 440


C
structure by welded joint. B
R
Material: clevis S235JR, pin C35E.
d

Surface treatment: weldable primer coat


E

pin galvanized
Indication:
A A
Type DIM
440 d

Dimensions:
DIM d R A B C E m (kg) Type no. Fmax [kN] FN [kN]

12 15 48 15 30 30 0,6 440-012 7,6 7


17 20 67 20 42 40 1,8 440-017 14,9 14
20 25 80 25 50 47 3,3 440-020 21,0 21
25 30 100 30 62 60 4,2 440-025 36,0 36
30 38 120 38 75 70 5,1 440-030 51,0 51
40 50 155 45 95 90 6,7 440-040 70,0 63

4-2
Application:

Dynamic clamp Type 420


Pipe clamp for rigid strut assemblies transfering B
dynamic tension / compression forces, for

d
DN>150.

C
Application on insulated / non-insulated piping,
temperatures up to 580C. M
E

Surface treatment:

A
Primer coat

Indication: D

Type DN DIM MAT


420 DN d MAT

Material groups MAT


S235JR - group 1
16Mo3 - group 3

F
10CrMo910 - group 4

Dimensions:
DIM D A B C d E M F Type no. Fmax [kN] FN [kN]

168,3 250 40 25 16 20 M16 25 420-150-016-M 14,9 14


219,1 335 40 25 16 20 M16 25 420-200-016-M 14,9 14
219,1 335 50 35 20 20 M20 40 420-200-020-M 21,0 21
273 350 40 25 16 20 M16 25 420-250-016-M 14,9 14
273 350 50 35 20 25 M20 40 420-250-020-M 21,0 21
323,9 380 40 25 16 20 M16 25 420-300-016-M 14,9 14
323,9 380 50 35 20 25 M20 40 420-300-020-M 21,0 21
355,6 400 40 25 16 20 M16 25 420-350-016-M 14,9 14
355,6 400 50 35 20 25 M20 40 420-350-020-M 21,0 21
406,4 450 50 35 20 25 M20 40 420-400-020-M 21,0 21
406,4 450 60 40 24 30 M24 50 420-400-025-M 36,0 36
508 500 50 35 20 25 M20 40 420-500-020-M 21,0 21
508 500 60 40 25 30 M24 50 420-500-025-M 36,0 36

Clamps for other pipe diameters and higher load values are supplied upon request.
For higher loads, clamps are provided with doubled U-bolts.

U-bolt is equipped with inlay sheet for transfering line load of pipe to area load.

For differential expansion of pipe and clamp diameter are U-bolts equipped with spring washers.

Upper nuts shall be tightened only to seating and must not be preloaded!

4-3
Application:

Clamp Type 423


Pipe clamp for rigid strut assemblies transfering C
dynamic tension / compression forces, for B
DN150.
Application on insulated / non-insulated piping,

d
temperatures up to 580C.

Surface treatment:
Prime coat

M
A
Indication:
Type DN DIM MAT
423 DN d MAT D

Material groups MAT


S235JR - group 1
16Mo3 - group 3
10CrMo910 - group 4

Dimensions:
DIM D A B C d H (width) M m (kg) Type no. Fmax [kN] FN [kN]

48,3 144 15 27 12 40 12 1,4 423-040-012-M


60,3 188 15 31 12 50 12 2,5 423-050-012-M
76,1 197 20 36 12 50 12 2,7 423-065-012-M
88,9 203 20 36 12 50 12 2,8 423-080-012-M 7,6 7
114,3 256 20 40 12 70 12 6,2 423-100-012-M
139,7 269 20 40 12 70 16 6,7 423-125-012-M
168,3 285 20 40 12 70 16 7,2 423-150-012-M

Clamps for other pipe diameters and higher load values are supplied upon request.

4-4
Application:

Clamp Type 464


Pipe clamp for gigid struts
assemblies for axial restrai- B
nts of vertical / horizontal E C
piping.
Design for higher loads
upon request..

A
d
Application on insulated /
non-insulated piping,
temperatures up to 580C. Do

Surface treatment:
Prime coat

Indication: Material groups MAT


Type DN DIM MAT S235JR - group 1
464 DN d MAT 16Mo3 - group 3
10CrMo910 - group 4

Dimension:
Fmax
Do A B C E d Type No.
[kN]
168,3 120 E+70 206 500-650 60,3 464-150-E-M 46,5
219,1 150 E+90 255 500-700 76,1 464-200-E-M 54,0
273 180 E+90 315 550-800 88,9 464-250-E-M 52,0
323,9 240 E+100 365 600-850 114,3 464-300-E-M 67,5
355,6 260 E+100 400 700-900 139,7 464-100-012-M 66,0
406,4 280 E+100 445 800-950 139,7 464-125-012-M 86,5
508 300 E+130 552 900-1100 168,3 464-150-012-M 95,5

Clamps for other pipe diameters and higher load values are supplied upon request.

Maximum load is tabeled only for information. Clamp special design is made for each application,
dimensions and loads.

Connection to rigid struts via clevis Type 440.

4-5
Weld-on shoes are designed for use as an individual sliding supports or guidance for small

500 - Weld-on shoes


horizontal load.

Application of weld-on shoes is convenient especially for operations in corrosive enviroments,


for outdoor or subterranean piping. Use of clamp supports of type range 600 in such cases
leads to moisture condensation and water retention in interstice between clamp and pipe, with
consequential corrosive damage of pipe wall. Pipe shoes of type range 500 are welded to pipe
wall by enclosed weld and after surface treatment the joint remains protected from corrosive
damage.

Overview
Type Application
511 SS - sliding support, equal height design
512 SS - sliding support, equal height design
564 Telescopic stanchion - sliding / fixed
566 Telescopic dummy legs - sliding / fixed

Limitations
Use of weld-on shoes and stanchions is limited by danger of crack initiation in shoe/pipe weld joint, which may
occur on piping with high operational temperatures. Different temperatures of pipe wall surface and shoe
causes high load gradients in weld area. Thereby use of weld-on shoes is limited for temperatures up to 150C
and, considering another hazard effects, for low-pressure piping up to PN40. Weld joint can not be heat treated.

Installation
Position of weld-on shoe can not be adjusted after installation, therefore it is necessary to scale carefully the
shoe position before welding, especially with regard to assumed pipe movements in operational condition.
Shoes are welded by fillet welds according to assembly drawing. Welding method and plan is selected by
installing organisation according to relevant rules for piping installation - parts integrally connected to pipe wall.
Welds must be performed in such way that the residual tension in weld area is minimalized.

Surface treatment
Weld-on shoes are available in two surface treatment options:
System 1 - top coat + weldable prime coat in weld area
System 2 - galvanized + weldable prime coat in weld area

After welding it is necessary to perform surface treatment finishing - corrective prime coat and top coat in weld
area.

5-1
Material groups:

Weld-on shoe Type 511


S235JR group 1
P265GH group 2
1.4301 group 6
a
Indication:

H
Type DN Height Mat.
511 DN H M
Indication example for : A B

DN 50 equal height type, mat. group 2: L

511-050-155-02

Dimensions:
Equal height type
DN A B a L Fmax
H m (kg) Type no.
(kN)
50 155 2,4 511-050-155
65 80 40 3 200 165 2,4 511-065-165 1,3
80 170 2,4 511-080-170
100 200 4,5 511-100-200
125 220 4,6 511-125-220
100 50 4 250 1,7
150 240 4,7 511-150-240
200 290 5,1 511-200-290

Application:
Weld-on sliding support for low loads. Type 511 can not be used for pipe guiding.
Support application only for low pressure piping (PN40) with temperatures up to 150C.
Max. allowable loads are stated for 80C. For higher temperatures, muliply by factors given in
table A - overview.

Options:

511.T support shoe with stainless steel plate for PTFE sliding base
511.P support shoe with PA plate for galvanized structures

511 T/.P DN H M

511.G support shoe with weld on stops, used on beam flanges


for order specify dim. x

X
511 G DN H M X

Type 521 Type 531

Lateral guide supports normal, with stainless steel plate or PA plate.


Dimensions same as type 511. Height H is the support height.
Indication example for type 521, DN100, high type, material S235:
521 100 400 1

support height = 2*H

5-2
Material groups:

Weld-on shoe Type 512


S235JR group 1
P265GH group 2
1.4301 group 6
B

Indication: a
Type DN Height Mat.

H
512 DN H M
Indication example for :
DN 200, mat. group 1: A L

512-200-290-01

DN A B a L H m (kg) Type no. Fx (kN) Fy (kN) Fz (kN)

200 160 290 10,0 512-200-290 7,3 7,3 49,0


250 200 300 330 13,3 512-250-330 9,8 9,8 65,3
50 3
300 200 380 18,0 512-300-380 9,8 9,8 65,3
350 220 400 23,5 512-350-400 11,0 11,0 73,4
400 240 350 430 27,2 512-400-430 12,2 12,2 81,6
500 260 70 4 500 32,3 512-500-500 13,5 13,5 89,8
600 270 560 43,3 512-600-560 14,1 14,1 93,8
700 290 500 630 52,8 512-700-630 15,3 15,3 102,0
100 5
800 320 700 60,0 512-800-700 17,1 17,1 114,2

Application:
Sliding support for medium loads. May be used as pipe guide for horizontal forces.
Support application only for low pressure piping (PN40) with temperatures up to 150C.
Max. allowable loads are stated for 80C. For higher temperatures, muliply by factors given in
table A - overview.
For thin-wall pipes above DN500 and for piping operating in underpressure area, strength
check of pipe wall thickness must be performed.

Options:

512.T support shoe with stainless steel plate for PTFE sliding base
512.P support shoe with PA plate for galvanized structures

512 T/.P DN H M

512.G support shoe with weld on stops, used on beam flanges


for order specify dim. x

X 512 G DN H M X

5-3
Material groups:
S235, P235GH group 1

Stanchion Type 564


1.4301 group 6
C

a
Indication:
D1
Type DN Height Mat.

H
a
564 DN H M d
b

Indication example for : D2 B

t
DN 500 H=890, mat. group 1: A

564-500-890-1

Fmax
DN A B D1 D2 db C Type no. t m (kg) Hmin - max
(kN)
200 564-200-H 10 10 11 300-1200
200 160 127 140 18 160
250 564-250-H 10 10 11 300-1200
300 564-300-H 12 12 16 350-1500
250 200 159 168 22 180
350 564-350-H 12 12 16 350-1500
400 564-400-H 14 20 45 500-2000
500 300 240 194 219 26 220 564-500-H 14 20 45 500-2000
600 564-600-H 14 20 45 500-2000
700 564-700-H 16 30 95 600-2000
440 360 324 356 32 350
800 564-800-H 16 30 95 600-2000

Weights given in table are orientation for height Hmin.

Application:
Weld-on sliding or anchoring support for medium load. Sliding support option with PTFE plate
is marked 564.T.
Support application only for low pressure piping (PN40) with temperatures up to 150C.
Option of height adjustment during installation - welding of pipes. Height adjustment range considerating
given dimension H is circa +/-50mm for DN200-350 and +/-100mm for DN350-500.

Maximum loads stated in table are for orientation only and are dependent on specific application cases.

Options:

564.T Base plate with stainless steel plate for PTFE sliding bases. Assembly must be supplemented
with sliding plate type 960.

5-4
Material groups:
S235, P235GH group 1

Dummy leg Type 566


1.4301 group 6
R

a
A
Indication:
B
Type DN Height R Mat. D1

566 DN H R M

H
Indication example for : D2

t
DN 250 H=760, R=381, mat. group 6: 2
d
566-250-760-381-6

Fmax
DN A B D1 D2 db R Type no. t m (kg) Hmin - max
(kN)
100 152 566-100-152-H 8 3 3 300-800
125 130 100 76 89 14 190 566-125-190-H 8 3 3 300-800
150 229 566-150-229-H 8 3 3 300-800
200 305 566-200-305-H 10 10 7 300-1000
160 120 114 127 18
250 381 566-250-381-H 10 10 7 300-1000
300 457 566-300-457-H 12 12 10 350-1200
200 160 127 140 22
350 533 566-350-533-H 12 12 10 350-1200
400 610 566-400-610-H 14 20 15 350-1200
500 250 200 159 168 26 750 566-500-750-H 14 20 15 400-1500
600 900 566-600-900-H 14 20 15 400-1500

Weights given in table are orientation for Hmin height .

Application:
Weld-on sliding or anchoring support for pipe elbow R=1,5D. Sliding support option is marked 566.T.
Support application only for low pressure piping (PN40) with temperatures up to 150C.

Supports for other elbow diameters of welded segment curves are supplied upon request.

Option of height adjustment during installation - welding of pipes. Height adjustment range considerating
given dimension H is circa +/-50mm for DN100-350 and +/-100mm for DN350-500.

Maximum loads stated in table are for orientation only and are dependent on specific application cases.

Options:

566.T Base plate with stainless steel plate for PTFE sliding bases. Assembly must be supplemented
with sliding plate type 960.

5-5
600 - Supports
Piping supports

Supports are used for sliding or restraint applications and for setting
onto the trapese beams of double horizontal hangers. The 652 type can
be used as a fix point, also for moment transfer loading components.
The supports of the 600 group are not assembled to the piping by
welding. The insulation thickness range is limited by the support
height.

Overview of the support types


Temp
Type Design Application Material groups DN
(C)
-
611 .1/.2 .T/.P SS - sliding support, low design or "equal height" design 580 1, 3, 4, 6 25-200
SS - sliding support, GS - guide and the PTFE sliding design (in comb.
612 - - .T with GP of the 950-952 and 960-962 type) 350 1 50-800
SS - sliding support for double-rod hangers and spring supports, "equal
612-A - - .T height" design 350 1 50-800
SS - sliding support, GS - guide and the PTFE sliding design (in comb.
613 - - .T with GP of the 950-952 and 960-962 type) 350 1 50-800
- SS - sliding support, GS - guide and the PTFE sliding design (in comb.
614 .1/.2 .T/.P with GP of the 950-956 and 960-966 type) 580 1, 2, 3, 4, 6 50-800
SS - sliding support for double-rod hangers and spring supports, "equal
615 - - .T height" design 580 1, 3, 4, 6 25-200
661 - Height-adjustable - SS - sliding support, the PTFE sliding design (in
662 .1/.2 .T/.P comb. with GP of the 960-962 type) 500 1,3,6 25-200
663 - Height-adjustable - SS - sliding support, GS and PTFE sliding design
664 .1/.2 .T/.P (in comb. with 950-956 and 960-966) 580 1, 3, 6 50-800

652 .2/.3 - FP - fix point, "equal height" design. Optionally 2- or 3- clamp type. 350 1, 6 50-500

Supports height - supports of fix height - height for one DN is not identical among the types.
Type 611, 612, 613
- support of "equal height" - supports of different types and identical DN have
equal height
Type 611, 614, 615, 652
- support of optional height - support height can be specified.
Type 614, 615
- height-adjustable supports - height can be adjusted at assembly in particular
interval.
Type 661, 664
Insulation thickness

Max. recommended insulation thickness (mm)


Equal Fix Fix Equal Equal
DN Type Low Height Type Height Type Height Type Height High Type Height
25-40 40 80 - - - - -
661
50-80 60 100 40 - 100 120 100
611 614 662
100-200 80 120 612 40 613 80 120 220 120
652 615 663
250-500 - 160 40 100 160 260 664 160
600-800 - - 60 160 200 320 200

6-1
When setting the piping onto steel structure, it is possible to accept a local reduction of insulation thickness
in particular cases. Application of the supports for a particular insulation thickness shall be approved.
By supports of 612 and 613 types, the sleeve profile can overlap the insulation - see pages 6.4, 6.5, 7.2.

600 - Supports
The clamp supports are supplied in two basic
Type 6xx.1 - inclined
designs inclined or straight pipe clamp. clamp type
According to the requirements of the sliding
friction between the support and the base, it The support can be placed
is possible to choose a type with the stainless- under the piping, which is
steel of poly-amide plate at the support shoe. fixed in a assembly height.
To limit vertical shifts of the supports on the
structure beams, it is possible to use a
restraint plate welded at the bottom of the
Type 6xx.2 - horizontal
base design G. Production designs are
clamp type
distinguished by a sign behind the first three
numbers of the type code. The piping to be put onto a
fixed support.

Type 6xx.xT - with a stainless-steel, polish-


ed plate at the support base,
to be used in combination
with the PTFE sliding plates Connection to structure - supports
GP. of the 611, 614, 661- 665 types may
be connected to the structure via
Type 6xx.xP - with a polyamide plate at the
bolting clamps of the 971 type.
base - to be used on sup-
ports without any base plates.

Loads
The maximum allowable load of supports is stated in the catalogue pages in the horizontal axis and for vertical direction.
Allowable load in vertical directions Fmax relates to the CS basic material S235, at temperature of 80C. Loads for different
operating temperatures and materials shall be multiplied by correction factors according to the following table. Loads in
horizontal direction are determined from frictional force between the clamp and the piping wall. In cases of addiditonal
horizontal loads, an extra load evaluation from manufacturer is necessary. Fx direction is equal to the piping axis, direction Fy
element upright to the piping axis.

Note
Correction factors for the
temperature relate to the
vertical loads only. For
horizontal direction the
allowable values are
identical for all tempe-
ratures.

Surface treatment

Indoor application / insulated piping - prime coat


Outdoor application / uninsulated piping - touch-up coat
Outdoor application, insulated / uninsulated piping - galvanised

According to the requirements it is possible to deliver galvanised or zinc-coated supports.


The way of the surface treatment shall be stated in the order specification.
6-2
Indication:
Type Option DN Height Mat.

Sliding support Type 611


611 see DN H M
611.1 611.2
Indication example for B
DN 50, higher type, mat. gr.3:
611.1-050-155-03

Material groups: o
D
S235JR Gr.1

H
16Mo3 Gr.3
10CrMo910 Gr.4
1.4301 Gr.6 A L

Dimensions:
Low type Higher type
DN Do A B L Fz (kN)
H m (kg) H m (kg)

25 33,7 83 2,0 100 2,1


32 42,4 60 30 200 88 2,1 120 2,2 1,3
40 48,3 91 2,1 122 2,3
50 60,3 118 3,8 155 3,9
65 76,1 80 40 200 126 3,9 165 4,0 2,0
80 88,9 132 4,1 170 4,1
100 114,3 167 7,6 200 8,4
125 139,7 179 8,0 220 9,0
100 50 250 2,8
150 168,3 194 8,6 240 9,7
200 219,1 219 9,6 290 11,2
250 273 260 18,2 330 20,7
150 60 300 4,5
300 323,9 300 19,9 380 22,7

Application:
Sliding support for low loads. Type 611 not recommended for use as pipe guide.
Low height type - for material groups 1 and 6 only.
Max. allowable loads are stated for 80C. For higher temperatures, muliply by factors given in table 2.
Other heights H on request.

Options:
6x1.xT support with stainless steel sliding plate for PTFE base plates
6x1.xP support with polyamide base plate for galvanized steel
structures ( tmax=300C)
611 .1/.2 .T/.P DN H M

6x1.xG support shoe with weld on stops, used on beam flanges


for order specify dim. x

X 611 .1/.2 .G DN H X

Type 621 Type 631 Type 641

Lateral guide supports normal, with stainless steel plate or PA plate.


Dimensions same as type 611. Height H is the support height.
Indication example for type 631, DN100, equal height, material 16Mo3:
631 100 400 3

support height = 2*H

6-3
Material groups:

Sliding support Type 612


S235JR Gr. 1 612 612A

Indication: B B

Type Option DN
612 .T.G DN
Indication example for 612A type, Do
DN100, low friction SS plate:

H
612AT-100
A L L

Type 612 Type 612A


DN Do A B L H m (kg) Type No. Fz (kN) L m (kg) Type No. Fz (kN)

50 60,3 50 68 2,7 612.x-050 8,1 1,2 612A.x-050 5,8


65 76,1 65 40 200 75 3,2 612.x-065 8,1 100 1,4 612A.x-065 5,8
80 88,9 65 86 3,3 612.x-080 8,1 1,5 612A.x-080 5,8
100 114,3 80 101 5,9 612.x-100 20,6 3,0 612A.x-100 12,2
125 139,7 80 250 115 6,4 612.x-125 20,6 120 3,2 612A.x-125 12,2
50
150 168,3 100 132 7,4 612.x-150 39,2 3,7 612A.x-150 19,6
200 219,1 140 160 11,1 612.x-200 49,0 5,5 612A.x-200 24,5
250 273 140 300 191 14,3 612.x-250 59,2 150 7,1 612A.x-250 29,6
300 323,9 160 60 219 16,4 612.x-300 59,2 8,1 612A.x-300 29,6
350 355,6 160 236 18,1 612.x-350 59,2 9,5 612A.x-350 29,6
400 406,4 200 350 269 28,4 612.x-400 83,2 200 14,7 612A.x-400 41,6
70
500 508 200 325 33,0 612.x-500 83,2 16,5 612A.x-500 41,6
600 609,6 240 386 78,6 612.x-600 139,9 39,2 612A.x-600 70,0
700 711,2 240 100 500 440 92,8 612.x-700 139,9 250 43,4 612A.x-700 70,0
800 812,8 240 495 94,6 612.x-800 139,9 47,3 612A.x-800 70,0

Type 612 - Sliding support for middle loads. May be used as pipe guide for low lateral forces.
Option .T - support shoe with stainless steel sliding plate for PTFE base plates.
Supports type 612 are used for common applications to 200-300C, limited to insulation thickness.
Type 612A - used as sliding support or support for double rod hanger beam trapezes or spring supports.
Normal design or option .T with stainless steel sliding plate.

Options:

Type
6x1.xT support shoe with stainless steel sliding plate for PTFE base plates

612 .T DN

Type support shoe with weld on stops, used on beam flanges


612.G for order specify dim. x

X 612 .G DN X

Type lateral guide supports, normal or .T options


622 derived from 612 and 612A types
2*H

for order specify dimension 2*H

6-4
Sliding support Type 613
Material groups:
S235JR Gr. 1 613
B

Indication:
Typ Var. DN
613 .T.P.G DN o
D
Indication example for :

H
DN100, mat. group 1
613-100

A L

Insul.
DN Do A B L H m (kg) Type No. Fz (kN)
(mm)
100 114,3 80 143 7,2 613.x-100 20,6 60
125 139,7 80 250 157 7,6 613.x-125 20,6 60
50
150 168,3 100 182 9,9 613.x-150 39,2 80
200 219,1 140 226 13,0 613.x-200 49,0 100
250 273 140 300 257 16,5 613.x-250 59,2 100
300 323,9 160 60 293 19,1 613.x-300 59,2 100
350 355,6 160 310 21,2 613.x-350 59,2 100
400 406,4 200 350 359 33,3 613.x-400 83,2 120
70
500 508 200 431 36,6 613.x-500 83,2 140
600 609,6 240 491 88,7 613.x-600 139,9 160
700 711,2 240 100 500 546 96,9 613.x-700 139,9 160
800 812,8 240 601 104,7 613.x-800 139,9 160

Type 613 - Sliding support for middle loads. May be used as pipe guide for small lateral forces. For thicker insulations,
where using of type 612 is not possible. Maximum insulation thickness stated in right column. Minimum insulation
thickness to cover the clamp metal plate is stated in section 7 of the catalogue - clamps type 712.

Options:

Type
613.T support shoe with stainless steel sliding plate for PTFE base plates
613.P support shoe with polyamide base plate for galvanized steel
structures ( tmax=300C)
613 .T/P DN

Type support shoe with weld on stops, used on beam flanges


613.G for order specify dim. x

X
613 .G DN X

Type lateral guide supports, normal or .T options


623 derived from type 613.
2*H

Dimensions same as type 613.

6-5
Material groups:

Sliding support Type 614


S235JR group 1 614.1 614.2
16Mo3 group 3 B

10CrMo910 group 4
1.4301 group 6
Indication: D
o
Type Option DN Height Mat.

H
614 see DN H M
Options:
.1 / .2 horiz. / inclined clamp
.xT/.xP SS / PE plate on shoe A L

.P - for material group 1 and 6 only

Equal height design High design


DN Do A B L
H m (kg) Type No. Fz (kN) H m (kg) Type No. Fz (kN)

50 60,3 70 155 3,5 614.x-050-155 6,1 180 3,7 614.x-050-180 4,5


65 76,1 75 40 200 165 3,7 614.x-065-165 7,1 190 4,0 614.x-065-190 5,4
80 88,9 75 170 3,9 614.x-080-170 7,1 242 4,7 614.x-080-242 4,3
100 114,3 100 200 8,2 614.x-100-200 18,4 257 9,4 614.x-100-257 13,9
125 139,7 120 250 220 9,6 614.x-125-220 24,5 290 11,2 614.x-125-290 19,8
50
150 168,3 140 240 10,9 614.x-150-240 35,7 304 12,6 614.x-150-304 32,3
200 219,1 160 290 15,0 614.x-200-290 49,0 350 16,9 614.x-200-350 45,0
250 273,0 200 300 330 19,2 614.x-250-330 65,3 436 23,9 614.x-250-436 60,1
300 323,9 200 60 380 21,7 614.x-300-380 65,3 472 26,2 614.x-300-472 57,3
350 355,6 220 400 29,3 614.x-350-400 73,4 538 34,9 614.x-350-538 62,2
400 406,4 240 350 430 40,7 614.x-400-430 81,6 565 48,0 614.x-400-565 72,4
70
500 508,0 260 500 43,8 614.x-500-500 89,8 616 53,5 614.x-500-616 81,6
600 609,6 270 560 103,2 614.x-600-560 93,8 660 114,3 614.x-600-660 85,7
700 711,2 290 100 500 630 116,1 614.x-700-630 102,0 730 127,7 614.x-700-730 92,4
800 812,8 320 700 130,2 614.x-800-700 114,2 800 142,6 614.x-800-800 105,2

Max. insulation thickness for 614 type: Typ 614 - Sliding support for medium loads. May be used
DN 50- 100- 200- 350- 600- as pipe guide for low lateral forces. High design may be
Design -80 -150 -300 -500 -800 ordered for non standard heights. Option .T - support shoe
Equal height 100 120 160 200 220 with stainless steel sliding plate for PTFE base plates.
High 140 180 220 300 340 Option .P - support shoe with PE plate.

Options:

614.xT support shoe with stainless steel sliding plate for PTFE base plates
614.xP support shoe with PE for use on galvanized structures
(for temperatures up to 300C)
614 .1/.2 T/P DN H M

Type 624 Type 634 Type 644


2*H

2*H

Lateral guide supports, normal or .T / .P. options, derived from 614 type.
For order specify dimension 2*H.
Indication example for 634 type, DN200, high design, matr. 1.4301:
Type DN 2*H Mat.
644 200 700 6

shoe dist. = 2*H

6-6
Material groups:

Sliding support Type 615


S235JR group 1 615 B
16Mo3 group 3
10CrMo910 group 4
1.4301 group 6 o
D
Indication:
Type Opt. DN Height Mat.

H
615 .T.P DN H M
Indication example for:
DN125 var.T, mat. group 1: A L
615.T-125-220-1

DN Do A B L H m (kg) Type No. Fz (kN)

25 33,7 100 1,0 615.x-025-100 1,1 Sliding support for light loadings. Can
32 42,4 60 30 100 120 1,1 615.x-032-120 1,5 not be used for pipe guiding. Suitable
40 48,3 122 1,1 615.x-040-122 1,7 for double rod hangers
50 60,8 155 2,1 615.x-050-155 2,8 or spring supports.
Heights H responses to equal height
65 76,1 80 40 120 165 2,2 615.x-065-165 3,8
model, delivery of other H dimensions
80 88,9 170 2,3 615.x-080-170 4,8 is also possible.
100 114,3 200 4,6 615.x-100-200 7,9 Option .T for PTFE base plates. Option
100
125 139,7 220 4,9 615.x-125-220 10,8 .P for support shoe with PE plate.
50 150
150 168,3 240 6,4 615.x-150-240 14,3
150
200 219,1 290 7,2 615.x-200-290 21,5

Note:
When used on beam for double rod hanger trapeze, the support is welded to beam due to position securing. Support
must not be welded to spring supports. For horizontal shifting more than 15mm at VS assembly we reccomend usage of
option .T and spring support with PTFE base plate.

Options:

615.xT support shoe with stainless steel sliding plate for PTFE base plates
615.xP support shoe with PE for use on galvanized structures
(for temperatures up to 300C)
615 T/P DN H M

6-7
Material groups: 661
B

Sliding support Type 661


S235JR group 1
16Mo3 group 3
10CrMo910 group 4
1.4301 group 6 Do
Indication:
Type Opt. DN Mat.

H
661 .T.P.G DN M
Indication example for:
DN40, height 100, PA plate,
mat. group 1: A L
661.P-40-100-1

DN Do A B L Hmin Hmax Type No. m (kg) Fz (kN)

25 33,7 80 115 661.x-025-H 2,7


32 42,4 60 30 200 96 138 661.x-032-H 3,0 0,5
40 48,3 98 140 661.x-040-H 3,0
50 60,8 124 178 661.x-050-H 5,1
65 76,1 80 40 200 132 190 661.x-065-H 5,3 1,0
80 88,9 136 196 661.x-080-H 5,5
100 114,3 160 230 661.x-100-H 10,8
125 139,7 176 253 661.x-125-H 11,6
100 50 250 1,2
150 168,3 192 276 661.x-150-H 12,5
200 219,1 232 334 661.x-200-H 14,4

Type 661 - sliding support vertically adjustable by bolts during installation.


Height range Hmin-Hmax according to table.

B
Material groups: 662
S235JR group 1

Sliding support Type 662


16Mo3 group 3
1.4301 group 6 Do

Indication:
H

Type Opt. DN Mat.


662 .T/.P DN M
Indication example for:
DN65, height 140 A L
mat. group 3:
662-65-140-3
Type 662 - sliding support vertically adjustable by base welding during installation.
Height range Hmin-Hmax according to table.
Dimensions and weights identical with type 661.

Options:

661/2.T support shoe with stainless steel sliding plate for PTFE base plates
661/2.P support shoe with PE for use on galvanized structures
(for temperatures up to 300C)
661/2 T/P DN H M

Typ support with lugs to secure position on the beam


661/2.G dimension x is to specify during order
661/2 .G DN H M X
X

6-8
Material groups:
S235JR group 1

Sliding support Type 664


664
B
16Mo3 group 3
1.4301 group 6

o
Indication:

D
Type Opt. DN Height Mat.

H
664 .T.P DN H M
Indication example for:
DN350, height 380, mat. group 3:
A L
664-350-380-3

DN Do A B L Hmin Hmax Type No. m (kg) Fz (kN)

50 60,3 70 125 185 664.x-050-H 6,5 7


65 76,1 75 40 200 135 195 664.x-065-H 6,6 7
80 88,9 75 140 200 664.x-080-H 6,5 7
100 114,3 100 170 230 664.x-100-H 13,1 10
125 139,7 120 250 190 250 664.x-125-H 13,6 10
50
150 168,3 140 210 270 664.x-150-H 14,1 10
200 219,1 160 250 330 664.x-200-H 19,7 18
250 273,0 200 300 290 370 664.x-250-H 21,6 18
300 323,9 200 60 340 420 664.x-300-H 25,6 18
350 355,6 220 360 440 664.x-350-H 37,7 28
400 406,4 240 350 380 480 664.x-400-H 44,2 28
70
500 508,0 260 450 550 664.x-500-H 47,9 40
600 609,6 270 510 610 664.x-600-H 68,8 40
700 711,2 290 100 500 580 680 664.x-700-H 73,9 62
800 812,8 320 650 750 664.x-800-H 80,0 62

Type 664 - sliding support vertically adjustable by bolts during installation.


Height range Hmin-Hmax according to table.
Material groups:
665 B

Sliding support Type 665


S235JR group 1
16Mo3 group 3
1.4301 group 6
Do

Indication:
Type Opt. DN Height Mat.
H

665 .T.P DN H M
Indication example for:
DN150, height 200, mat. group 1,
A L
PA base plate:
665.P-150-200-1

Type 665 - sliding support vertically adjustable by base welding during installation.
Height range Hmin-Hmax according to table.
Dimensions and weights identical with type 664.

Options:

664/5.T support shoe with stainless steel sliding plate for PTFE base plates
664/5.P support shoe with PE for use on galvanized structures
(for temperatures up to 300C)
664/5 T/P DN H M

6-9
Material groups:
S235JR group 1 652 653

Fix point Type 652/653


1.4301 group 6

Indication:
Type Opt. DN Mat.

H
652/3 .1/.2 DN M
Indication example for:
DN 150, double clamp weld.:
652.1-150-240 A L1 L2

652 653 652 653


DN A H Type No. Fx (kN) Fy (kN) Fz (kN)
L1 L2 m (kg) m (kg)

50 125 155 4,7 6,6 652.x-050-155 5,8 2,8 18,2


65 140 120 180 165 4,5 7,1 652.x-065-165 5,8 3,2 18,2
80 150 170 5,2 7,8 652.x-080-170 5,8 3,4 25,8
100 190 200 8,3 14,0 652.x-100-200 8,9 5,4 30,9
125 225 220 10,3 15,5 652.x-125-220 8,9 5,5 30,9
160 240
150 245 240 12,0 19,0 652.x-150-240 9,2 6,3 54,9
200 310 290 16,4 24,7 652.x-200-290 9,2 6,5 58,0
250 360 330 26,8 40,0 652.x-250-330 12,2 9,3 68,7
300 440 240 360 380 36,0 54,0 652.x-300-380 12,2 9,0 68,7
350 460 400 37,7 56,5 652.x-350-400 12,2 9,4 68,7
400 515 430 53,1 79,6 652.x-400-430 24,6 19,4 119,8
280 420
500 630 500 64,6 97,0 652.x-500-500 24,6 19,8 119,8

Typ 652 / 653 - Fix point for heavy load. May be used as a pipe guide.

x - pipe axis direction, y - horizontal direction perp. to pipe axis, z - vertical direction
Legend of CS directions for fix point orientation acc. to picture.
Load values Fy are listed for application as sliding support with guiding.
If the fix point is welded or bolted to base, then maximum load value of horizontal forces is
double of value listed in table.
Maximum load values listed for temperature 80C and type 652.
For type 653, Fmax values are multiplied by 1,5.

Tabbled values are stated for fix point without pipe lugs.
Allowable load values in x and y direction can be incerased by lugs usage.
Maximum values and lug design on request.

Options:

Pipe lugs for safe fixation of axial forces.

Pipe lugs for safe fixation of axial turning moments.

6 - 10
Material groups:

Beam hanger Type 680


S235JR group 1 W B
A C
1.4301 group 6
M

Indication:
Type DN Mat.

H
680 DN M
y x

DN Do A B C W M Shift x/y (mm) H m (kg) Fz (kN) Type No.

50 60,3 160 260 70 220 7,2 2,1 680-050


M10x x: +/- 50mm y:
65 76,1 160 260 70 200 230 7,4 2,1 680-065
40 +/- 15mm
80 88,9 160 260 70 240 7,5 2,1 680-080
100 114,3 230 350 100 300 16,0 3,3 680-100
M12x x: +/- 75mm y:
125 139,7 230 350 100 270 320 16,6 3,3 680-125
50 +/- 20mm
150 168,3 230 350 100 340 17,2 3,3 680-150
200 219,1 250 440 150 400 25,0 5,6 680-200
M12x x: +/- 90mm y:
250 273,0 250 440 150 300 450 29,3 5,6 680-250
50 +/- 20mm
300 323,9 250 440 150 500 30,6 5,6 680-300

Type 680 - intended for hanging under beams of pipe racks. Design with PTFE base plate
allows horizontal pipe shift within range listed in table.
Aplication on exterior piping, insulated piping up to 300C.
Hanger is not intended as a constraint element in directions x/y!
Attachement to structure by bolt joint.

Surface treatment: carbon steel hangers - galvanized A3K


stainless steel hangers - pickled

6 - 11
Installation

600 - Installation
The sliding supports of type .1 is possible to set directly under the piping
fixed in a required asembly height. Type .1

Type .2 supports (horizontal clamp), set support shoe first before piping
location. The same procedure for the fix points of the 652 type.

The sliding supports are located to the steel or other sliding surfaces, which
must be properly cleaned and surface-treated before assembly.
Type .2
The supports are welded only to the trapese beams of the double-rod
hangers only. The fix points can be welded or bolted down to structure.

For anchoring / guide plates see list 9-9 or notes at support drawing.

Height adjustment of supports

Steel structures under the supports must be levelled in such way, that the support will be visibly loaded and in contact
with baseplate. A desired level adjustment is possible using inserting plates, which must be firmly connected to the
structure and fixed to avoid any movements.

Height-adjustable supports of the 664 type shall be welded before release the temporary lifting devices of the piping.
The welds are indicated in support assembly drawing. Coat on welded surfaces shall be applied .

Height-adjustable supports of the 661 type, the bolted connections are tightened on the support shoe. The plates
between each other must be clean and grease-free. The nuts are tightened according to the size at the same torque as
the nuts of the type 652 clamps according to the following chart. A safety fixing shall be done by a counter-nut.

Tightening of bolt connections of sliding support pipe clamps

The bolts of pipe clamps are tightened according to the following charts. For piping of DN>40, the nuts are secured by a
counter-nut. A proper tightening of the bolts is important to avoid slipping between the clamp and the pipe and load
transfer from pipe surface to structure, especially for fix points and restraints.

Nuts of pipe clamps type 712 (all support types) Nuts of U-clamp - support type 652

a/ Tight the nut by hand a/ Clean the nut surface and lubricate with a
b/ Tight up with a spanner at the angle: agent based on MoS
+ 90 for bolts size M10 - M16 b/ Tight with a torque spanner up to the values:
+180 for bolts greater than M16 15 Nm for size M12
30 Nm for sizes M16 - M20
50 Nm for sizes M24
100 Nm for sizes M30

6 - 12
Pipe clamps

700 - Pipe clamps


used for load transmission from the pipe surface
to other parts of the hanger or support. Clamps
712 type are used for supports as well as hangers,
other clamps for pipe hangers only. Hanger
clamps are divided into the light, middle, and
heavy load types according to the permissible
load. For higher temperatures use material
options according to reduced load - correction
table bellow. On request, we also supply clamps
of different piping diameters as stated in the
charts.

Overview of clamp types


Tem. Material
Type Application Ins. DN
(C) group
580 15-
1,3,4,6
712 Clamps for supports of the 600 type group or pipe hangers for uninsaled piping 80 A N 800
Light clamp for hangers of the horizontal piping - low loads, small insulation 15-
713 thickness 350 A 800 1,6
Middle clamp for hangers of the horizontal piping - middle loads, middle insulation 15-
723 thickness 580 A 500 1,3,4,6
Heavy clamp for hangers of the horizontal piping - higher loads, insulation 15-
733 thickness 580 A 500 1,3,4,6
Clamp for hangers of the horizontal piping for high and shock loads, all insulation 150-
731 thickness 580 A 800 1,3,4
15-
744 Light clamp for hangers of the vertical piping 500 A 600 1,3,6
500- 15-
745 Middle clamp for hangers of the vertical piping 580 A 600 4
Middle clamp for hangers of the vertical piping - middle loads, load transmission to 25-
754 the piping wall via flat welding lugs 500 A 600 1,3,6
Middle clamp for hangers of the vertical piping - middle loads, load transmission to 500- 25-
755 the piping wall via round welding lugs 580 A 600 4
Heavy box clamp for hangers of the vertical piping - high loads, load transmission to 150-
764 the piping wall via flat welding lugs 500 A 800 1,3
Heavy box clamp for hangers of the vertical piping - high loads, load transmission to 500- 150-
765 the piping wall via round welding lugs 580 A 800 4
10-
701 U-Bolt for an individual fixing of the pipe 80 N 400 1,6

702 Flat clip for an individual fixing of the pipe, welding or bolting to the structure 580 A/N 10-50 1,3,4
25-
770 Weld on eye for hangers of the horizontal piping 350 A/N 500 1,3,6

Selection of clamp type depends on: - required stiffness and reliability


- load and temperature for rod hangers of the highly stressed piping
The permissible load multiplied by the prefer the 731,764,765 types
temperature and material factors must be lower - insulation thickness
than the required load. Hanger rod connection shall be outside the
insulation.
Loads
The allowable loads to the vertical
direction Fmax (in hanger assembly
aplication) relates to the S235
material group 1 and temperature
of 80C. For other temperatures and
materials this basic load must be
multiplied by the correction factor
according to the chart.

7-1
Material groups:
S235JR Gr.1

Clamp Type 712


16Mo3 Gr.3
10CrMo910 Gr.4
1.4301 Gr.6

Indication:
Type Dimension Mat. group
712 DN MAT

Indication example for


DN 100, mat. 16Mo3:
712-100-3
Fmax FN
DN inch Do A C d2 F b Bolt Stud bolt m (kg) Type No.
(kN) (kN)
15 1/2 21,3 56 15 0,31 5,5 2,3 712-015-M
20 3/4 26,9 66 15 0,34 5,5 2,3 712-020-M
25 1 33,7 72 15 12 7 30 M10x30 M10x50 0,37 5,5 2,3 712-025-M
32 1 1/4 42,4 82 15 0,40 5,5 2,3 712-032-M
40 1 1/2 48,3 88 15 0,42 5,5 2,3 712-040-M
50 2 60,3 108 18 0,78 7,6 4 712-050-M
65 2 1/2 76,1 122 18 14 9 40 M12x50 M12x60 0,87 7,6 4 712-065-M
80 3 88,9 136 18 0,94 7,6 4 712-080-M
100 4 114,3 178 24 2,08 14,7 7 712-100-M
125 5 139,7 204 24 2,32 11,3 7 712-125-M
18 11 50 M16x60 M16x80
150 6 168,3 232 24 2,62 10,8 7 712-150-M
200 8 219,1 284 24 3,13 8,6 7 712-200-M
250 10 273 348 30 4,76 8,2 7 712-250-M
300 12 323,9 398 30 23 14 60 M20x70 M20x95 5,38 7,0 7 712-300-M
350 14 355,6 432 30 5,74 6,3 7 712-350-M
400 16 406,4 498 36 9,79 11,6 12 712-400-M
27 18 70 M24x90 M24x115
500 20 508 600 36 11,54 9,8 12 712-500-M
600 24 609,6 744 45 30,98 26,7 21 712-600-M
700 28 711,2 850 45 33 25 100 M30x100 M30x155 35,08 23,0 21 712-700-M
800 32 812,8 950 45 39,02 20,1 21 712-800-M

Type 712 Clamp for piping supports. May be used also for hangers of an uninsulated piping.

Surface treatment: standard - primer coat. Galvanised for outdoor hanger applications.

Loads: Fmax values are based for clamp load in the vertical direction in an hanger assembly.
Loads are determined for material group 1 at temp. of 80C.
For higher temperatures to be multiplied by the correction factors acc. to the chart on page 7-1.

The lowest insulation thickness to cover the metal straps and bolts of the clamp:
Range DN 15-40 50-80 100-200 250-350 400-500 600-800
Min. insul. th. (mm) 40 50 60 80 100 120

Connecting material
For temp. up to 350C: Hexagonal bolt and nut, for bolts >M10 counter-nut
Material group 1 - strength group 8.8, surface treatment A5K
Material group 6 - strength group A4 for bolts, nuts A2
For temp. over 350C: Stud bolt, 2x hexagon nut and counter-nut
Bolt material A193 B7, nut A193 2H, counter-nut of gr. 8

7-2
Clamp Type 713
Material groups:
S235JR Gr.1
1.4301 Gr.6

Indication:
Type Dimension Mat. group
713 DN MAT

Indication example for


DN 125, mat. S235:
713-125-0-01

Clamp Insul. Bolt Fmax


DN m (kg) FN (kN) Type No.
(kN)
Do A E B d2 F b smax Mxl
15 21,3 56 74 0,47 5,5 2,3 713-015-M
20 26,9 66 79 0,50 5,5 2,3 713-020-M
25 33,7 72 82 46 12 7 30 60 M10x 0,52 5,5 2,3 713-025-M
32 42,4 82 87 40 0,56 5,5 2,3 713-032-M
40 48,3 88 90 0,58 5,5 2,3 713-040-M
50 60,3 108 108 1,07 7,6 4 713-050-M
65 76,1 122 115 54 14 9 40 60 M12x 1,15 7,6 4 713-065-M
80 88,9 136 122 50 1,23 7,6 4 713-080-M
100 114,3 178 159 2,71 14,7 7 713-100-M
125 139,7 204 172 M16x 2,96 11,3 7 713-125-M
70 18 11 50 100
150 168,3 236 188 60 3,25 10,8 7 713-150-M
200 219,1 288 214 3,76 8,6 7 713-200-M
250 273 348 260 5,77 8,2 7 713-250-M
300 323,9 402 287 86 23 14 60 100 M20x 6,37 7,0 7 713-300-M
350 355,6 432 302 70 6,75 6,3 7 713-350-M
400 406,4 498 353 M24x 11,60 11,6 12 713-400-M
104 27 18 70 120
500 508 600 404 80 13,35 9,8 12 713-500-M
600 609,6 744 487 35,20 26,7 21 713-600-M
M30x
700 711,2 850 540 115 33 25 100 120 39,29 23,0 21 713-700-M
100
800 812,8 950 590 43,23 20,1 21 713-800-M

Type 713 Clamps for hangers of a lower loads, insulated piping for temperatures up to 350C.

Surface treatment: standard - primer coat. Galvanised for outdoor hanger applications.

The lowest insulation thickness to cover the metal straps and bolts of the clamp:
Range DN 15-40 50-80 100-200 250-350 400-500 600-800
Min. insul. th. (mm) 40 50 60 80 100 120

Insulation thickness smax - the highest insulation thickness of the piping, which does not cover the upper bolt.

Connecting material

Hexagonal bolt and nut, for bolts >M10 counter-nut


Material group 1 - strength group 8.8, surface treatment A5K
Material group 6 - strength group A4 for bolts, nuts A2

7-3
Clamp Type 723
Material groups:
S235JR Gr.1
16Mo3 Gr.3
10CrMo910 Gr.4
1.4301 Gr.6

Indication:
Type Dimension Mat. group
723 DN MAT

Indication example for:


DN 125, mat. S235
723-125-0-01

Stud Pivot
Clamp Insul. Bolt Fmax FN
DN bolt pin m (kg) Type No.
(kN) (kN)
Do A E B d2 F b smax Mxl d3xl
15 21,3 56 108 0,58 5,5 2,3 723-015-M
20 26,9 66 113 0,61 5,5 2,3 723-020-M
M10x M10x
25 33,7 72 116 80 14 7 30 80 12x 55 0,63 5,5 2,3 723-025-M
40 50
32 42,4 82 121 0,66 5,5 2,3 723-032-M
40 48,3 88 124 0,68 5,5 2,3 723-040-M
50 60,3 110 135 1,81 7,6 7 723-050-M
M12x M12x
65 76,1 128 144 80 14 11 50 100 12x 55 1,98 7,6 7 723-065-M
50 65
80 88,9 140 150 2,09 7,6 7 723-080-M
100 114,3 182 211 3,55 17,0 12 723-100-M
M16x M16x
125 139,7 210 225 120 22 15 60 140 16x 65 3,86 15,8 12 723-125-M
60 85
150 168,3 240 240 4,21 12,7 12 723-150-M
200 219,1 302 291 7,67 17,2 12 723-200-M
250 273 358 319 M20x M20x 8,60 14,5 12 723-250-M
140 27 18 70 160 20x 80
300 323,9 412 346 70 105 9,50 12,5 12 723-300-M
350 355,6 444 362 10,05 11,5 12 723-350-M
400 406,4 532 416 M24x M24x 21,05 31,0 21 723-400-M
150 35 25 80 180 24x 100
500 508 636 468 100 135 24,25 25,3 21 723-500-M

Type 723 Clamps for hangers of a middle loads of the insulated piping for temperatures up to 580C.

Surface treatment: primer coat

Insulation thickness smax - the highest insulation thickness of the piping, which does not cover the upper bolt.

Connecting material

For temp. up to 350C: Hexagonal bolt and nut, for bolts >M10 counter-nut
Material group 1 - strength group 8.8, surface treatment A5K
Material group 6 - strength group A4 for bolts, nuts A2
For temp. over 350C: Stud bolt, 2x hexagon nut and a counter-nut.
Bolt material A193 B7, nut A193 2H, counter-nut group 8.

Connection to rod: pivot pin of the 850 type for connection to the eyenut of the hanger rod.

7-4
Clamp Type 733
Material groups:
S235JR Gr. 1
16Mo3 Gr. 3
10CrMo910 Gr. 4

Indication:
Type Dimension Mat. group
733 DN MAT

Indication example for:


DN 80, mat. P265GH:
733-080-0-02

Stud Pivot
Clamp Insul. Bolt Fmax FN
DN bolt pin m (kg) Type No.
(kN) (kN)
d1 A E B d2 F b smax Mxl d3xl
15 21,3 56 128 0,69 5,5 2,3 733-015-M
20 26,9 66 133 0,72 5,5 2,3 733-020-M
M12x M12x
25 33,7 72 136 100 14 7 30 100 12x 55 0,74 5,5 2,3 733-025-M
50 60
32 42,4 82 141 0,77 5,5 2,3 733-032-M
40 48,3 88 144 0,79 5,5 2,3 733-040-M
50 60,3 116 188 2,46 17,0 7 733-050-M
M16x M16x
65 76,1 134 197 130 18 11 50 140 16x 65 2,63 16,6 7 733-065-M
60 80
80 88,9 146 203 2,74 15,2 7 733-080-M
100 114,3 192 256 5,93 25,5 12 733-100-M
M16x M16x
125 139,7 218 269 160 22 15 70 180 20x 80 6,34 23,3 12 733-125-M
70 105
150 168,3 250 285 6,87 17,8 12 733-150-M
200 219,1 324 362 15,55 38,6 21 733-200-M
250 273 380 390 M24x M24x 17,24 38,1 21 733-250-M
200 27 20 80 220 24x 100
300 323,9 432 416 100 135 18,84 33,2 21 733-300-M
350 355,6 464 432 19,85 30,7 21 733-350-M
400 406,4 544 482 M30x M30x 34,37 38,1 36 733-400-M
210 35 25 120 240 33x 110
500 508 648 534 120 155 39,16 31,6 36 733-500-M

Type 733 Clamps for hangers of a higher loads of the insulated piping for temperatures up to 580C.

Surface treatment: primer coat

Insulation thickness smax - the highest insulation thickness of the piping, which does not cover the upper bolt.

7-5
Connecting material

For temp. up to 350C: Hexagonal bolt and nut, for bolts >M10 counter-nut

Clamp Type 731


Material group 1 - strength group 8.8, surface treatment A5K
Material group 6 - strength group A4 for bolts, nuts A2
For temp. over 350C: Stud bolt, 2x hexagon nut and a counter-nut.
Bolt material A193 B7, nut A193 2H, counter-nut group 8.

Connection to rod: pivot pin of the 850 type for connection to the eyenut of the hanger rod.

T
M2

o
D

E
A

Clamp Conne-
Main dimensions U-Bolt Fmax FN
DN bolt ction Design m (kg) Type No.
(kN) (kN)
Do A C t E F B M1 M2 d2
150 168,3 256 310 16 196 70 45 16 12 26 7,1 45,1 21 731-150-M
U-bolt
200 219,1 313 360 16 253 70 50 20 12 26 10,1 42,2 21 731-200-M
250 273 386 430 16 304 90 90 16 12 33 14,8 67,5 36 731-250-M
300 323,9 438 470 16 356 90 90 16 12 33 2x U- 18,7 67,5 36 731-300-M
350 355,6 466 500 16 384 90 90 16 12 33 bolt 22,3 66,2 36 731-350-M
400 406,4 521 500 20 438 100 100 20 16 38 31,5 60,8 63 731-400-M
500 508 737 600 20 528 100 80 20 16 38 65,5 70,1 63 731-500-M
600 609,6 839 640 20 630 100 80 24 16 38 Flat 72,0 101,8 63 731-600-M
700 711,2 940 750 20 731 100 80 24 16 38 clamp 95,1 101,8 63 731-700-M
800 812,8 1039 800 20 830 100 80 24 16 38 112,8 101,8 63 731-800-M

Material groups: Materials: U-Bolts - S235JR, C35E, 42CrMo4, 21CrMoV57


S235 Gr. 1 Flat clamps - S235JR, 16Mo3, 10CrMo910
16Mo3 Gr. 3 Beams - S235JR, 16Mo3, 10CrMo910
10CrMo910 Gr. 4 Load distr. strap - S235JR
Nuts: Gr. 4, A194-2H
Indication:
Type Dim. Load Mat. Application: heavy clamps for horizontal piping and a high load
731 DN TU MAT and stiffness requirements
Indication example Surface: primer coat
DN 150, mat. S235, Connection: dimension d2 acc. to the hanger design load (load group)
load group 3 (pin d20): Insulation: for the smallest insulation thickness to cover the clamp nuts
731-150-0-31 see chart below

DN Insul. Cmin
Insul. -
150 100 280 the smallest insulation
200 120 300 thickness to cover the
250 120 330 clamp nuts
Load group determines the connecting dimensions 300 140 370 Cmin - the smallest
of the pivot pin for the hanger rod. 350 140 400 possible spacing to
400 140 400
rod clevis.
Load group 3 4 5 6 500 200 500
Pin diameter (mm) 20 24 33 40 600 240 570
Max. load of hanger rod (kN) 23,3 32,3 51 64,6 700 260 650
800 280 700
7-6
C D1

Clamp Type 741


t d

A
M
D

Main dimensions Fmax


DN m (kg) FN (kN) Type No.
D A C d D1 B t (kN)
250 273 382 345 35 112 120 20 35 42,0 36 741-250-TU-M
300 323,9 464 420 35 112 120 20 36 39,0 36 741-300-TU-M
350 355,6 565 450 42 112 140 25 43 74,0 51 741-350-TU-M
400 406,6 505 502 42 112 140 25 63 67,0 51 741-400-TU-M
500 508 561 592 42 112 140 25 71 57,0 51 741-500-TU-M
600 609,6 687 702 42 112 150 25 79 52,0 51 741-600-TU-M
700 711,2 748 803 48 112 160 30 92 97,0 63 741-700-TU-M
800 812,8 730 889 48 112 160 30 105 87,0 63 741-800-TU-M

Material groups: Materials: Flat clamps - 10CrMo910, X10CrMoVNb9-1


10CrMo910 Gr. 4 Beams - 10CrMo910, X10CrMoVNb9-1
X10CrMoVNb9-1 Gr. 8

Indication: Application: heavy clamps for horizontal piping and a high load
Typ Rozm. T. Mat. and temperatures above 550C
741 DN TU MAT Surface: primer coat
Connection: dimension d acc. to the hanger
design load (load group)
Application:
Clamps for high load and high work temperatures of piping. Construction does not "strangle" the pipe wall in
case of diameter enlargement due to pipe heating. It also allows application on thickwalled piping with greater
tolerances of outer diameter.

Load:
Loads presented in table are orientation ones for material group 4 and temperature 550C. Exact values are
specified for particular application case. Clamp arrangement is possible for load up to 113 kN, in some cases
clamps must be doubled.

Load group determines the connecting dimensions of the pivot pin


for the hanger rod. Pivot pin type 850 is part of delivery.

Load group 3 4 5 6 7 8
Pin diameter (mm) 20 24 33 40 45 50
Max. load of hanger rod (kN) 23,3 32,3 51 64,6 85,3 113,3

7-7
Material groups: C E
A

Clamp Type 744 / 745


S235JR Gr. 1
16Mo3 Gr. 3
10CrMo910 Gr. 4
Do

F
1.4301 Gr. 6

Indication: M d3
Type Dimension Mat.
744 DN E MAT
Indication example for DN100

G
spacing E=500mm, mat. S235:

b
744-100-500-01

Type 744 - clamp with flat weld on lugs, Type 745 - circular pivot weld on lugs
Stud Pivot
Clamp Bolt Fmax FN
DN bolt pin m (kg)
(kN) (kN)
Do A E F b G C Mxl d3xl
15 21,3 59 250 1,67 2,7 2,3
20 26,9 66 250 1,67 2,7 2,3
25 33,7 75 250 M12x M12x 1,69 2,7 2,3
9 40 15 18 12x 55
4- bolt design
32 42,4 86 300 50 60 1,89 2,7 2,3
40 48,3 94 300 1,90 2,7 2,3
50 60,3 108 300 1,92 2,1 2,3
65 76,1 134 400 3,38 4,2 2,3
50
80 88,9 148 450 M12x M12x 3,92 3,5 2,3
11 25 24 12x 55
100 114,3 178 500 50 65 6,63 6,0 2,3
80
125 139,7 204 550 7,58 4,4 2,3
150 168,3 240 650 17,95 14,0 7,0
200 219,1 294 700 19,72 11,2 7,0
M16x M16x
6-bolt design

250 273 356 800 20 120 30 30 16x 65 22,44 8,3 7,0


70 90
300 323,9 408 850 25,87 7,3 7,0
350 355,6 440 950 28,09 6,6 7,0
400 406,4 526 1000 49,00 14,9 12,0
M20x M20x
500 508 630 1000 25 120 40 41 20x 80 51,94 13,8 12,0
90 125
600 609,6 734 1100 56,67 12,2 12,0

Type 744 - clamps for hangers of the vertical piping for a low
loads and insulation thickness. Another rod spacing on request. TYP 744
Lugs on the piping for DN>80. For material groups 1, 3 and 6
flat stops (Type 744), for 10CrMo910 circular pivot lugs for
temperatures over 500C (Type 745).
Surface treatment: primer coat or galvanised.
TYP 745

Allowable loads of clamps for other rod spacing


Rod hangers span [mm] / Load capacity [kN]
Connecting material
For temperatures up to 350C:
Hexagon bolt and nut, low counter-nut,
strength group 8 for group 1, A2 for group
6.
For temperatures over 350C:
Stud bolt, 2x hexagon nut and a low
counter-nut. Material A193.

Pivot pin of the 850 type for connection to


the eyenut of hanger rod.

7-8
C E

Clamps Type 754 / 755


Material groups: A
S235JR Gr. 1
16Mo3 Gr. 3
10CrMo910 Gr. 4 Do

F
1.4301 Gr. 6
M d3
Indication:
Type Dimension Mat.
754 DN E MAT
Indication example for DN150

G
b
spacing E=650mm, mat. 10CrMo:
754-150-650-04

Type 754 - clamp with flat weld on lugs, Type 755 - circular pivot weld on lugs
Stud Pivot
Clamp Bolt Fmax FN
DN bolt pin m (kg)
(kN) (kN)
Do A E F b G C Mxl d3xl
25 33,7 80 300 2,73 4,2 2,3
32 42,4 90 300 M12x M12x 2,75 4,2 2,3
9 50 15 18 12x 55
40 48,3 100 350 4- bolt design 50 70 3,09 4,2 2,3
50 60,3 120 400 3,43 4,2 2,3
65 76,1 140 400 M12x M12x 5,73 10,6 4,0
70 12x 55
80 88,9 154 450 60 80 6,53 8,7 4,0
15 25 30
100 114,3 190 500 M16x M16x 10,49 12,2 4,0
100 16x 65
125 139,7 220 550 70 90 11,77 10,5 4,0
150 168,3 270 650 27,39 29,8 12,0
200 219,1 320 700 30,00 25,8 12,0
M16x M16x
6-bolt design

250 273 380 800 20 120 20x 80 34,20 21,3 12,0


80 105
300 323,9 434 850 38,46 18,9 12,0
40 41
350 355,6 464 950 42,02 17,2 12,0
400 406,4 524 1000 68,10 25,8 21,0
M20x M20x 20x
500 508 628 1100 30 180 76,39 17,6 12,0
100 125 100
600 609,6 732 1200 83,48 16,4 12,0

Type 744 - clamps for hangers of the vertical piping for a low
loads and insulation thickness. Another rod spacing on request.
Lugs on the piping for DN>80. For material groups 1, 3 and 6 TYP 754
flat stops (Type 744), for 10CrMo910 circular pivot lugs for
temperatures over 500C (Type 745).
Surface treatment: primer coat or galvanised.

TYP 755

Allowable loads of clamps for other rod spacing

Rod hangers span [mm] / Load capacity [kN] Connecting material


For temperatures up to 350C:
Hexagon bolt and nut, low counter-nut, strength
group 8 for group 1, A2 for group 6.
For temperatures over 350C:
Stud bolt, 2x hexagon nut and a low counter-nut.
Material A193.

Pivot pin of the 850 type for connection to the


eyenut of hanger rod.

7-9
Material groups: Typ 764

Clamp Type 764 / 765


S235JR Gr. 1
E B
16Mo3 Gr. 3 t
10CrMo910 Gr. 4
X10CrMoVNb9-1 Gr. 8

A
Indication:

d4
T

O
a
Type Dimension Mat.
764 DN E MAT
Do Od2
Indication example for DN 200,
spacing E=700mm, mat. S235:
764-200-700-01

Production types: Typ 765

Type 764
with flat lugs of the piping
application temperatures up to 500C

Type 764
with circular pivot lugs
application temperatures over 500C

Pivot Stud
Clamp Bolt Fmax
DN Pin bolt m (kg)
(kN)
Do E B t d2 d d3 d4
150 168,3 650 190 60,3 10 12 18,0 46,5
200 219,1 700 250 20 76,1 16 12 25,0 54,0
250 273 800 311 88,9 16 16 41,0 52,0
16-20
300 323,9 850 361 114,3 20 20 54,0 67,5
350 355,6 950 396 24 139,7 20 20 66,0 66,0
400 406,4 1000 446 139,7 20 20 73,0 86,5
500 508 1100 550 168,3 25 24 109,0 95,5
600 609,6 1200 660 168,3 25 24 135,0 94,5
20-25 33-40
700 711,2 1300 760 219,1 30 24 160,0 99,5
800 812,8 1400 860 219,1 30 24 180,0 95,5

Application: Heavy clamps for hangers of the vertical piping, high loads and insulation thickness. The rod
spacing according to the requirements. For material groups 1, 2, 3 flat stops, for others circular pivot lugs
(for higher temperatures).

The weight is stated for the 764 type, weights of type 765 are about 20% higher.

The highest permissible load is stated for both hanger rods.

Surface treatment: primer coat.

Note:

Pipe lugs - plates or a circular pivot lugs - are a part of the clamp supply. Welding and
heat treatment are in the competence range of an assembly organisation.
The lugs must be checked by the designer in terms of their weldability and stresses in pipe wall.

7 - 10
U-Bolts Type 701
DN Do V L M m (kg)
10 14 23 26 6 0,03
15 21,3 26 31 6 0,03
20 26,9 32 38 8 0,06
25 33,7 34 44 8 0,07
32 42,4 40 53 8 0,08
40 48,3 47 61 10 0,16
50 60,3 50 73 10 0,17
65 76,1 64 92 12 0,31
80 88,9 72 105 12 0,34 Materials:
100 114,3 90 132 16 0,73 S235JR Group 1
125 139,7 105 161 16 0,85 Surface treatment: zinc-coated A5K
150 168,3 120 186 16 0,96 1.4301 Group 6
200 219,1 155 247 20 1,96
250 273,0 186 304 20 2,30 Indication:
300 323,9 210 354 20 2,65 Type Dim. Mat.
350 355,6 220 385 20 2,83 701 DN MAT
400 406,4 310 439 24 5,05

Pipe Clips Type 702


Materials:
S235JR Group 1
16Mo3 Group 3
10CrMo910 Group 4

Indication:
Type Dimension Mat. group
702 DN MAT
Indication example:
DN 25, material 16Mo3
702-025-3

DN Do L L1 b d1 m (kg) Type No.


10 13,5 187 200 30 10 0,46 702-010-M
15 21,3 183 200 30 10 0,47 702-015-M
20 26,9 201 220 30 10 0,53 702-020-M
25 33,7 197 220 30 10 0,55 702-025-M
32 42,4 232 260 30 10 0,61 702-032-M
40 48,3 235 300 30 10 0,70 702-040-M
50 60,3 260 340 40 12 1,30 702-050-M

Application:

For fixing of small-bore piping, where no higher


loading than of its own weight is expected. Small
movements of the piping are compensated by
deflections of clamp profile.

7 - 11
Weld on lug - Type 770
Materials:
S235JR Group 1
P265GH Group 2
1.4301 Group 6

Indication:
Type Dim. Mat.
770 DN MAT

Insul.
DN A B H d T a m (kg) For fixing of the piping in the environment,
t.
25 where a high corrosive aggression can be
32 100 80 40 120 14 5 3 0,18 expected - e.g. for outside distributions.
40
The dimension "A" can be adjusted according to
50 the insulation thickness.
65
120 100 50 145 14 8 4 0,44
80 The highest allowable loads of the lug must be
100 checked for particular cases of application
125 according to the dimensions and operating
150
conditions of the pipe to be connected.
160 120 70 195 18 10 5 1,04
200
250
300
350
200 160 80 240 22 12 6 1,75
400
500

7 - 12
700 - Assembly
Pipe clamp Type 712 - double bolt clamps used for supports
of the 600 type group or pipe hangers for uninstaled piping.
Half-sleeves bolted together with hexagonal bolts for lower
temperatures and stud bolts for temp. over 350C.
For nut tightening of support clamps see assembly manual
to supports, page 6-11.
Nut tightening of hanger clamps equal to 713 type.

Pipe clamp Type 713, 723, 733 - triple bolt clamps used for
pipe hangers. Connection to hanger rod via eyenut type 832.
Type 713 - all bolts hexagonal, types 723, 733 bolting acc.
to temperature range, rod connection stud type 850.
Tight clamp nuts slight by hand and turn up to following angles:
M10-M20 - up to 90-120
M24-M36 - up to 90
All nuts shall be secured with counter-nut.

Pipe clamp Type 731 - heavy clamp for pipe hangers.


Non-welding assembly acc. to figure. U-clamp shall be provided
by load distribution strap. Side girders to be bolted together
and secured with studbolts.
Tight clamp nuts slight by hand and turn up to following torques:
M10-M16 - up to 2 Nm
M20-M24 - up to 5 Nm
All nuts shall be secured with counter-nut.

Pipe clamp Type 744, 754 - riser clamps for hangers of vertical
piping. Inner bolting of hexagonal / stud bolts, connection to hanger
rod via eyenut type 832. Bolting types same with triple bolt clamps,
rod connection stud type 850.
Tight clamp nuts slight by hand and turn up to following angles:
M10-M20 - up to 90-120
M24-M36 - up to 90
Lugs welding provided by piping manufacturer.

Pipe clamp Type 764 - heavy riser clamp for pipe hangers.
Assembly acc. to figure. Lugs welding provided by piping
manufacturer. Side girders to be bolted together to mainplate.
All nuts shall be secured with counter-nut.
Short girders to be set in the notch of main girder and locked
by thrust plate from bellow.

Pipe clamp Type 765 - heavy riser clamp for pipe hangers.
Assembly acc. to figure. Pipe lugs welding provided by piping
manufacturer. Side girders to be bolted together and secured
with studbolts. All nuts shall be secured with counter-nut.
Short girders to be set in the notch of main girder and locked
by thrust plate from bellow.

7 - 13
Connecting elements

800 - Connecting elements


Connecting elements of the hanger rods are used for load transmission
from the pipe clamps to the structure. The type range is designed in the
way of possibility of length adjustement. The assembly in combination with
the elements of group 900 connection parts to the structure enables the
angulation of rods from the vertical axis of 4. The highest allowable load of
the connecting elements load chain according to the load capacity group
are stated in section A of the catalog.

Each part is determined by a type number and a size the main dimension
of the element is its diameter. With thread dimension over M30 the rod and
pivot pin diameters are different. Connection of the eyenut type 832 to the
pivot pin of the 850 type enables shift of one dimension, that means for a
pivot pin on clamp of load capacity group 2 (diameter 16mm) it is possible
to use the load chain of rod group 1 (diameter 12mm). This is valid in the
case that a check of the highest loading of the particular chain elements has
been carried out.

All the elements must be fixed by counter-nuts, connecting nuts of the 824
type from both sides of the rod.

Materials Surface treatment

Threaded rod rolled, from material of strength group The rolled threaded rods and nuts are
4.6 for diameters up to M20, and from galvanised A3K - silver.
material S355J0 for diameters over
M20. The forged elements and pivot pins are
Forgings galvanised A3L - golden.
material S355J2 for dimensions up to
M20, C22.8 for dimensions over M20.
Pins a round cold-drawn rod of C35E.
Nuts strength group 4.

Load groups, permissible loads and connecting dimensions of the load chains for hanger rods:

Load categorization
Fn Fmax Rod The catalogue allowable loads are calculated
Load group Pin dia.
(kN) (kN) dia. for the G category. Allowable loads for other
categories are set as follows:
0 0,6 1,5 10 10
Fmax (Q) = 1,33 * Fmax (G)
1 2,3 6,3 12 12
The load categories are described in the
2 7 14,0 16 16 catalogue introductory part.
3 12 23,3 20 20

4 21 32,3 24 24

5 36 51,0 30 33 Fmax max. allowable static


load at 80C and primar G
6 63 64,6 36 40 load category.
Fn nominal load -corresponds
7 84 85,3 42 45
to the value of spring nom.
8 108 113,3 48 50 load

8-1
Material:

Threaded rod Type 814


Carbon steel 4.6, S355J0
Galvanised A3K

Indication:

M
Type Dim. Length
814 M L L
Indication example for:
d= M20, length 2000mm
814-020-2000

Fmax Application:
DIM. d L (mm) m (kg) L (mm) m (kg) L (mm) m (kg) Type No. FN [kN]
[kN] connecting element of
10 M 10 1000 0,5 - - - - 814-010-L 5,2 0,6 hanger rods with a rolled
12 M 12 1000 0,7 2000 1,4 3000 2,1 814-012-L 7,5 2,3 continuous right-turn
16 M 16 1000 1,3 2000 2,6 3000 3,9 814-016-L 14,0 7 thread. The dimension
20 M 20 1000 2,0 2000 4,0 3000 6,0 814-020-L 27,3 12 M42 and M48 can be
24 M 24 1000 2,9 2000 5,8 3000 8,7 814-024-L 39,4 21 supplied with a thread of
30 M 30 1000 4,7 2000 9,4 3000 14,1 814-030-L 62,6 36
specified length on both
ends.
36 M 36 1000 6,9 2000 13,8 - - 814-036-L 91,2 63
42 M 42 1000 9,4 2000 18,8 - - 814-042-L 125,1 84
48 M 48 1000 12,0 2000 24,0 - - 814-048-L 164,4 108

Material:

Threaded rod Type 815


Carbon steel
S235JR, S355J0
Galvanised A3K

Indication:
Type Dim. M
LL LR
815 M L
Indication example for:
d= M20
815-020

LR LL Fmax
DIM. d L (mm) m (kg) Type No. FN [kN]
(mm) (mm) [kN] Application:
12 M 12 250 70 80 0,22 815-012 7,5 2,3 connecting element
16 M 16 250 70 100 0,40 815-016 14,0 7 with a rolled right-left
20 M 20 250 70 120 0,6 815-020 27,3 12 thread.
24 M 24 350 80 140 1,2 815-024 39,4 21 For connection to
turnbuckle type 822.
30 M 30 350 80 160 1,9 815-030 62,6 36
36 M 36 500 120 180 3,5 815-036 91,2 63
42 M 42 500 160 200 4,7 815-042 125,1 84
48 M 48 500 160 240 6,0 815-048 164,4 108

Material: Indication: Application:


Connecting nut Type 824

Carbon steel - strength group 4 Type Dim. For connections of the threaded rods of the
Galvanised A3K 824 M 814 type.

DIM. M L A s m (kg) Type No.


12 M 12 36 10 19 0,04 824-012
16 M 16 48 15 24 0,10 824-016
20 M 20 60 20 30 0,19 824-020
24 M 24 72 25 36 0,32 824-024
30 M 30 90 30 46 0,7 824-030
A
36 M 36 108 35 55 1,2 824-036 L s
42 M 42 126 40 65 1,9 824-042
48 M 48 144 45 75 2,8 824-048

8-2
Material:

Turnbuckle Type 822


Steel S355J2, C22.8 a b

d1-L
Galvanised A3K
Indication:

d2

d1
Type Dim.

e
f
822 M
Indication example for:
d= M20
L1
822-020

Fmax
DIM. d1 d2 L1 e f a b m [kg] FN [kN] Type No.
[kN]
12 M 12 21 125 34 16 40 45 0,2 9,3 2,3 822-012
16 M 16 27 170 42 20 55 60 0,4 17,7 7 822-016
20 M 20 34 200 52 24 65 70 0,7 27,0 12 822-020
24 M 24 39 255 60 28 80 95 1,2 39,2 21 822-024
30 M 30 45 255 74 34 85 85 1,8 62,5 36 822-030
36 M 36 55 295 40 86 100 95 3,0 91,0 63 822-036
42 M 42 63 300 50 104 115 100 4,8 125,0 84 822-042
48 M 48 80 355 65 135 125 105 7,6 165,0 108 822-048

Application:
A forged element with a right-left thread, for connection of threaded rods of the 814 and 815 types.

A
Material: d3 F
Steel S355J2, C22.8

Eyenut Type 832


Galvanised A3K
G

Indication:
Type Dim.
E

832 M
B

Indication example for:


d= M16
832-016
d D

Fmax
DIM. d A B D d3 F E m [kg] FN [kN] Type No.
[kN]
12 M 12 33 60 24 17 6 35 0,1 8,2 2,3 832-012
16 M 16 44 75 30 25 10 45 0,2 15,1 7 832-016
20 M 20 58 90 35 28 10 55 0,4 23,3 12 832-020
24 M 24 72 110 44 35 15 65 0,8 32,3 21 832-024
30 M 30 88 127 50 42 17 75 1,2 51,0 36 832-030
36 M 36 100 140 60 47 20 75 2,0 64,6 63 832-036
42 M 42 110 157 70 52 25 85 2,9 85,3 84 832-042
48 M 48 120 180 80 62 30 95 4,7 113,3 108 832-048

Application:
A forged element with the right thread, for connection of a clamps. The pivot pin diameter can be chosen one
level higher than the thread diameter.
Eyenut Type 831

Carbon steel S235 - galvanised A3K


A
Indication: Connec. element for
d
Type Dim. piping up to DN50 and
831 M load up to 0,5kN.
L

DIM. M d L A m (kg) Type No.


10 M 10 11 36 30 0,05 831-010
12 M 12 13 40 35 0,08 831-012 M

8-3
Material: H

Clevis with pin Type 842


F K

d1
Steel S355J0, C22.8
Pivot pin - 11600, C35E
Galvanised A3K
Indication:
Type Dim.

B
842 M
Indication example for:

a
d= M30
842-030 d D

Pivot
Clevis Fmax
DIM. pin 850 m [kg] FN [kN] Type No.
[kN]
d a B D d1 F H K 850
12 M 12 30 70 25 12 12 34 24 12x55 0,2 8,8 2,3 842-012
16 M 16 40 80 33 16 17 45 32 16x65 0,4 15,1 7 842-016
20 M 20 50 90 40 20 20 59 46 20x80 1,0 24,5 12 842-020
24 M 24 60 110 46 24 22 68 53 24x100 1,6 37,4 21 842-024
30 M 30 70 130 51 33 27 80 64 33x110 2,7 66,0 36 842-030
36 M 36 80 150 61 40 32 93 80 40x120 4,4 97,0 63 842-036
42 M 42 100 170 72 45 37 111 90 45x150 7,2 128,0 84 842-042
48 M 48 100 180 83 50 44 130 100 50x170 10,4 170,0 108 842-048

Application:
A forged element with a right thread, for connection to hanger rod and flat eyes .

Material:
Carbon steel

Pivot pin Type 850


35E
Zinc-coated A3K
d

Indication:
Type Dim. L
L1
850 d
Indication example for:
d= 45
850-045
Circular pivot pin incl. washers and splits

L1 Split spring
DIM. d L (mm) m (kg) Washer dp Type No.
(mm) washer dxl
12 12 55 67 0,08 3,2x20 13 850-012
16 16 65 77 0,16 4x25 17 850-016
20 20 80 96 0,28 5x30 21 850-020
24 24 100 120 0,5 6,3x40 25 850-024
33 33 110 128 1 8x50 34 850-030
40 40 110 128 1,6 8x56 41 850-036
45 45 120 159 2,4 10x63 46 850-042
50 50 140 179 3,4 10x71 51 850-048

Application:
A pivot pin for connection of eyenuts and clevises.

8-4
Installation instructions

800 - Installation
Hanger rods shall be installed in vertical direction - except of the hangers with high horizontal movements
where the rod may be preset in a cold condition under an angle given by the value designated by hanger
drawing.

The threaded rods are supplied in lengths with an assembly allowances rounded to +0,5m. To reach required
length, the rods shall be cut at site.

By installation, attention shall be paid to the screwed depth of all elements. The threaded length of the rod
must be visible in all check holes.

After assembling of all hanger items, the rod must be tightened up to take over the weight of the piping.
Tightening is done using turnbuckle in rod assembly or in a spring hanger. For the A type of structure
connection (square plate type 932), use the nuts above square plate.

Before tightening all the counter-nuts of the rod, the screw-in depth of the threads shall be checked again. The
counter-nuts to be tightened slightly with a flat spanner.

The splits of the stud pins shall be properly splayed out after the assembly.

A different connecting way of the rods than using a coupling nuts type 824 is strictly forbidden.

By an additional readjusment of the hanger rod length, the counter-nut of the turnbuckle shall be set loose.
Other rod counter-nuts shall remain fixed. The thread of the turnbuckle shall be lubricated with an agent on
basis of MoS. The reaction moment resulting from the rod turning is caught with a spanner at the upper and
lower counter-nut of the particular rod element. After adjusting, the counter-nuts to be tightened again.

The hanger rods are maintenance-free with a correct assembly.

Screw-in length
min. 1/2 rod diameter
Counter-nut

Counter-nut
Connection nut
Counter-nut

Counter-nut

Screw-in length acc.


Turnbuckle
to catalogue list

Counter-nut
Screw-in length
min. 1/2 rod diameter
Bolt / Pivot pin

8-5
900 - Structural attachment
Structural attachment elements

Intended for transfer of forces from rod hanger to bearing structure -


profiles or ceilings.

Each element is identified by type number and size - main connecting


dimension of elements is diameter of connection pin or hanger rod.

Base plates for sliding supports are designed for dimensions of type
group 600. Combinations of supports and plates according to table on
page 6-1.

Overview
Type Application
911 Weld on eye for connection to clevis with pin Type 842
922 Weld on clevis for connection to eyenut Type 832
932 Spherical washer between two profiles for direct attach. to hanger rod through nut.
934 Beam clamp for no-weld attachment to IPE profile, attach. with clevis Type 842
935 Beam clamp for no-weld attachment to HEA profile, attach. with clevis Type 842
936 Beam clamp for no-weld attachment to HEB profile, attach. with clevis Type 842
937 Top beam clamp with locking nut, direct hanger rod attach. through nut (up to M12)
950 Anchoring plate for pipe supports, steel surface
960 Sliding plate for pipe supports, PTFE surface
95x Anchoring plate with movement restriction for pipe supports, steel surface
96x Sliding plate with movement restriction for pipe supports, PTFE surface

Structural attachment elements are designed for vertical loading with hanger rod angle deviation up to 4
from vertical axis. Welding of elements must be executed according to supplier's assembly manual and in
compliance with standard welding procedures. Load capacity of this elements acc. to connecting dimensions
correspondes to table in section A of the pipe support catalogue.

Anchoring and sliding support plates are delivered in version for welding or bolting.
Request for connecting material or concrete anchors must be stated in order specification.
Dimensions and construction can be adjusted after agreement.

Surface treatment
Welding elements are coated with weldeable prime coat.
Top coat after welding may be applied at site.

Profile attachment elements and base plates for bolting are galvanized as standard.

9-1
Material:

Weld on eye Type 911


Steel S235JR
A s

Indication:
a
Type Dim.

E
911 d

L
d

FMAX
DIM d A E L s a m [kg] FN [kN] Type no.
[kN]
12 14 60 50 70 10 4 0,30 12,0 2,3 911-012
16 18 60 45 70 10 4 0,29 16,0 7 911-016
20 22 80 70 100 16 6 0,92 32,0 12 911-020
24 26 80 65 100 16 7 0,90 38,4 21 911-024
30 35 100 80 125 20 9 1,75 65,3 36 911-030
36 42 120 80 150 20 10 2,48 80,0 63 911-036
42 47 150 90 170 25 10 4,38 112,5 84 911-042
48 52 150 90 180 25 10 4,61 125,0 108 911-048

Surface treatment: weldeable prime coat


Application: connection element to structure and hanger rod to clevis Type 842

Material:

Weld on clevis Type 922


Steel S235JR
Pin pivot - C35E

Indication: a1 a2

Type DIM
E

922 R
L

For dimensions see note. A B


C

FMAX
DIM d A B C E L a1 a2 m [kg] FN [kN] Type no.
[kN]
12 16 50 40 52 50 70 4 2 0,6 7,8 2,3 922-012
16 20 50 40 56 45 70 4 2 0,9 15,0 7 922-016
20 24 60 45 61 70 100 6 3 1,4 23,3 12 922-020
24 30 70 50 70 65 100 7 4 2,3 40,6 21 922-024
30 35 100 50 74 80 125 9 4 3,6 63,8 36 922-030
36 40 100 60 90 80 150 10 5 4,8 79,1 63 922-036
42 45 120 70 100 90 170 10 5 7,7 97,5 84 922-042
48 50 120 80 120 90 180 10 5 8,9 115,9 108 922-048

Surface treatment: weldeable prime coat, pin pivot galvanised


Application: connection element to structure and hanger rod to eyenut Type 832
Note: pin pivot diameter greather than tie rod diameter, indication of clevis
shall be given equal to rod diameter.
Welding: fillet weld a1 shall be provided as load carrying, weld a2 tightening weld

9-2
Material:

Spherical washer plate Type 932


Steel S235JR
d2
d1 2x
Indication: 4-40

Type Dim.
932 R

H
S
Indication example for:
d1 = 20 d
932-020
R
AxA

FMAX
DIM d d1 d2 A S H R Umax m [kg] FN [kN] Type no.
[kN]
12 17 13 20 80 10 11 50 160 0,5 11,4 2,3 932-012
16 22 17 24 100 12 12 50 160 1,3 20,4 7 932-016
20 28 21 36 100 16 16 60 200 1,3 27,9 12 932-020
24 34 25 44 120 20 20 60 200 2,3 39,8 21 932-024
30 42 31 56 120 25 27 70 240 2,8 63,3 36 932-030
36 46 37 68 150 30 31 80 240 5,3 74,3 63 932-036
42 48 43 78 160 30 36 90 300 6,0 100,7 84 932-042
48 56 50 92 180 35 43 100 300 8,9 134,8 108 932-048

Surface treatment: Prime coat


Application: for hanger rod attachment betw. profiles to threaded rod. Angle deviation of rod up to 4.

Attachment on IPE Type 934


Material: A
Steel S235JR

Indication:
Type Dim. Profile
E
L

934 R IPE
B

Indication example for: t


d

d1=24, beam IPE 200


934-024-200

dimensions for profile IPE100-IPE300 FMAX


DIM m [kg] FN [kN] Type no.
d d1 A B E L s t [kN]
12 14 12 45 50 97 126 6 8 1,2-1,7 9,7 2,3 934-012-IPE
16 18 16 50 50 111 140 8 10 1,9-2,6 17,0 7 934-016-IPE
20 22 20 80 60 116 153 10 16 4,2-5,1 23,3 12 934-020-IPE
24 26 24 80 80 130 177 10 16 5,2-6,6 36,0 21 934-024-IPE

Surface treatment: Galvanized


Application: for attachment of clevis type 842 on auxiliary structure beam of IPE profile
attachment may be used for profiles IPE100-IPE300
Load: allowable load must be checked for profile flange

9-3
Beam clamp on HEA Type 935
Material:
A
Steel S235JR

Indication:
Type Dim. Profile

E
L

M
935 R HEA

B
Indication example for:
t

d
d1=16, beam HEA 100
935-016-100

dimensions for profile HEA100-HEA400 FMAX


DIM m [kg] FN [kN] Type no.
d d1 A B E L s t [kN]
12 14 12 45 50-60 117 146 6 8 1,6-2,7 9,7 2,3 935-012-HEA
16 18 16 50 60-70 131 160 8 10 2,2-3,9 17,0 7 935-016-HEA
20 22 20 80 80 136 173 10 16 4,5-6,7 23,3 12 935-020-HEA
24 26 24 80 80 130 177 10 16 5,8-9,1 36,0 21 935-024-HEA

Surface treatment: Galvanized


Application: for attachment of clevis type 842 on auxiliary structure beam of HEA profile
console may be used for profiles HEA100-HEA400

Beam clamp on HEB Type 936


Material: A
Steel S235JR

Indication:
Type Dim. Profile
E
L

936 R HEB
B

Indication example for: t


d

d1=20, beam HEB 120


936-020-120

dimensions for profile HEB100-HEB300 FMAX


DIM m [kg] FN [kN] Type no.
d d1 A B E L s t [kN]
12 14 12 45 50 117 146 6 8 1,6-2,7 9,7 2,3 936-012-HEB
16 18 16 50 60 131 160 8 10 2,2-3,9 17,0 7 936-016-HEB
20 22 20 80 80 136 173 10 16 4,5-6,7 23,3 12 936-020-HEB
24 26 24 80 80 130 177 10 16 5,8-9,1 36,0 21 936-024-HEB

Surface treatment: Galvanized


Application: for attachment of clevis type 842 on auxiliary structure beam of HEB profile
console may be used for profiles HEB100-HEB400

9-4
H

Top beam clamp Type 937


Material: d
A
Cast steel
Bolt group 4.6

Surface treatment:

N
Galvanized M

Indication:
Type Dim.
937 d
E

FMAX
DIM d M N A H E m (kg) Type no.
[kN]
10 11 10 5-20 23 44 41 0,25 2,5 937-010
12 13 10 5-26 35 58 48 0,35 3,5 937-012

Application: for attachment of rod hangers of piping DN<80


in exterior applications on hanging of piping DN>50,
the console must be equipped with safety clip

Backplate Type 921


Material: AxA
Steel S235JR d 2x
4-40

Surface treatment:
Prime coat
S

Indication:
Type Dim. R
921 d

FMAX
DIM d A s R m (kg) Type no.
[kN]
10 12 60 6 40 0,17 3,9 921-010
12 14 80 8 50 0,40 7,6 921-012
16 18 100 10 50 0,79 14,9 921-016
20 22 100 16 60 1,26 30,2 921-020

Application: for attachment of hanger rod without horizontal shifting


- interior piping for temperatures up to 40C
- piping DN15 - 300

9-5
Plate Type 950 / 960
Surface treatment: 950 960
Prime coat / Galvanized
d
Indication:
Type R1 R2 R3 R4

E
A B E

C
9x0.v W
Options:
.1 Prime coat, no holes D W

tt
t
.2 Galvanized, with holes A

FMAX
DIM A B C D d E W t tt m (kg) Type no.
[kN]
1 100 150 130 80 7 80 50 5 9 0,59 8 9x0-100-150
2 120 170 150 100 9 100 60 6 10 0,96 12 9x0-120-170
3 100 250 230 80 7 150 50 5 9 0,98 15 9x0-100-250
4 150 250 230 130 9 150 80 6 10 1,77 18 9x0-120-250
5 200 200 170 170 11 100 100 8 12 2,53 20 9x0-200-200
6 200 300 270 170 11 200 100 8 12 3,80 40 9x0-200-300
7 250 350 320 220 13 250 140 10 15 6,90 70 9x0-250-350
8 350 400 370 320 13 300 160 12 17 17,60 96 9x0-350-400
9 400 600 360 560 17 400 180 16 21 30,10 144 9x0-400-600

Application: Anchoring / sliding plates for positioning on beams, concrete floors or steel bases.
Plates serves as a base for supports of type range 600. Assignment of plate sizes to particular
types acc. to specified dimension per following table.

Type 950.1 anchoring plate without holes for welding to beam / steel plate
Type 950.2 anchoring plate with holes for bolting
Type 960.1 PTFE sliding plate without holes for welding to beam / steel plate
Type 960.2 PTFE sliding plate with holes for bolting

Anchoring plates can be bolted to beams via beam clamps 971.

Dimensions: in specific cases, alternative dimensions A/B can be stated in order


in order specification it is needed to specify necessary connecting material

Recommended plate assignment for supports of type range 600. Sizes are calculated for support shifting
20mm in both horizontal directions.

DN Dim. DN Dim. DN Dim. DN Dim. DN Dim. DN Dim. Type


2 4 5/6 5/6 - - 611
2 4 5/6 7 8 9 612
1 3 5 7 8 9 612A
2 4 5/6 7 8 9 613
100 200 350 600
25 - 2 40 - 4 5/6 8 8 9 614
- - - -
40 1 80 3 5 - - - 615
150 300 500 800
2 4 5/6 - - - 661
2 4 5/6 - - - 662
2 4 5/6 7 8 9 664
2 4 5/6 7 8 9 665

9-6
Guide plates are derived from basic type 950 and 960. Basic dimensions are identical. The G and F dimensions
are specified according to required movement restrictions. Guidances are delivered in sliding (type 95x) or

Guide plates
sliding with PTFE plate (type 96x) option. For applications with supports of type range 600, dimensions of base
plate, PTFE plate and support movement must be checked.

Type 951/961 Type 952/962 Type 953/963

G G G
F

F
Type 954/964 Type 955/965

G1 G1
2
G

2
F

G
K

Plates are divided into following types by function:


Type 951 / 961 Sliding plate with guidance in direct axis
Type R1 R2 R3 R4 R5
9x1.v A B E W G

Type 952 / 962 Sliding plate with guidance in direct axis and lift restriction
Type R1 R2 R3 R4 R5 R6
9x2.v A B E W G F

Type 953 / 963 Sliding plate with guidance in direct axis and lifting restriction
for cases when support is turned around the z-axis
Type R1 R2 R3 R4 R5 R6
9x3.v A B E W G F

Type 954 / 964 Sliding plate with guidance in two axis


Type R1 R2 R3 R4 R5 R5
9x1.v A B E W G1 G2

Type 954 / 964 Sliding plate with guidance in two axis and lifting restriction
Type R1 R2 R3 R4 R5 R5
9x1.v A B E W G1 G2

For placing of guiding plates on bridge beams without welding, the beam clamp type 971 shall be used and
plate must be equipped with lugs. Dimension x is necessary to state in the order specification.

Beam clamp Type 971

lug on plate
X

9-7
Material:

Beam clamp Type 971


Carbon steel M A

Surface treatment:

C
Galvanized
B
Indication:

t
Type Dim.
971 M

DIM M A B C t m (kg) Type no.


1 10 10 30 40-200 4-15 0,85 971-010
2 21 15 35 80-300 8-20 1,15 971-012

Application: Beam clamps are used for attachement of sliding supports of type 611, 614, 661-665 or plates
type 65x and 66x to steel structure beams. Range of application for profiles:

Dim.1 - I, IPE, HEA, HEB 100-200


Dim.2 - I, IPE, HEA, HEB 160-300

Load: lateral and axial forces up to 1 kN for both dimensions

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Spherical washer plate Type 932 - set on U-channels.

900 - Installation
Minimum distance between channels shall be kept to
allow hanger rod angulation. For maximum distance see
table of Type datasheet. Washer to be tack welded to beam
flange to avoid any movement.
Spherical surface shall be cleaned before assembly.

Weld on clevis Type 922 - at first, clevis to be welded from both


sides parallel to pivot axis. These welds are main load carrying.
Complete tight welds on bent sides. Weld sizes are given in table
of Type datasheet. Insert stud through the eyenut and secure by
washers and split pins.

Weld on eye Type 911 - plate to be continuosly fillet-welded


to required position, weld thickness acc. to table datasheet.
Up to plate size 20 use fillet weld, for greater sizes use
partial penetrated fillet weld (K-weld).
The welds shall meet the requirements for visual check acc.
to ISO 5817, grade C or AWS D1.1.

Beam clamp Type 935-937 - set L-splice plates on beam


flange. Splices are tight to beam through stud bolt and
spacer tube. Tight the bolt to close gap between spacer and
clamp sidewall. Bolt to be secured by counter nuts.

Beam clamp for supports Type 932-937


at assembly set first pipe support or base plate.
Set L-profiles to required support gap-space.
Splice plates to be tighted through stud bolts,
inserted in spacer tubes. Clamp shall be fixed
by outer nuts, tight torque 15Nm for all sizes.

Anchoring / sliding plates Type 950 and 960 - fixing of plates to structure/floor via welding
or bolting. Weld shall be performed on tack method to prevent heat damage of PTFE plate.
Guide plates shall be laid as set together on pipe shoe.

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