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Coolant Pump
W2003779
This information covers servicing the coolant pump on the VOLVO D12D engine.
Contents
Special Tools page 2
Coolant Pump, Replacement page 4
Coolant Pump, Overhaul page 10
Illustrations are used for reference only and may differ slightly from the actual vehi-
cle being serviced. However, key components addressed in this information are
represented as accurately as possible.
PV776-TSP187312 USA13213
Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 3.2003 262 29 2(15)
Special Tools
For special tools ordering instructions, refer to Tools In-
formation, group 08.
2621-03-02-01 3
2
W2004220
W2004243
W2004221
6 9
W2004222
W2004231
Remove the main air line and gover- Remove the 4 bolts mounting the air
nor line from the air compressor. compressor; remove the compressor
from the engine.
7
10
W2004224
11
Remove the coolant pipe between the
water pump and the oil cooler housing.
12
Remove the cab heater hose from the
coolant pump.
W2004223
13 16
W2004263
Remove the 4 coolant pump mounting
bolts; remove the pump from the en-
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gine.
Remove the coolant filter from the
coolant pump.
Installation
14 1
Clean all O-ring surfaces. Replace all
O-rings.
2
Remove fitting from the coolant pump.
3
Install fitting onto new coolant pump.
4
Clean the sealing surfaces for the
coolant pump and air compressor.
5
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15
Remove the crankcase breather tube
from the front of the engine and lower
bracket.
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Install new sealing ring and position
coolant pump to engine.
6
Install coolant pump; torque-tighten 48 8 Nm
mounting bolts to 48 8 Nm (35 6 ft- (35 6 ft-lb)
lb).
Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 3.2003 262 29 7(15)
7 12
Install new O-ring to lower radiator
coolant pipe.
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W2004228 13
Install the lower radiator coolant pipe Install the coolant pipe from the
to the water pump. coolant pump to the oil cooler housing.
9 14
Install the crankcase breather tube to
the front of the engine.
10
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11
Install the cab heater hose to the
coolant pump.
Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 3.2003 262 29 8(15)
15 18
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W2004221
Connect the 2 coolant hoses at the Install new O-ring and install the static
top of the air compressor. fill pipe from the coolant pump to the
surge tank.
16
19
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20
17 Using coolant extractor tool
DBT2V700, fill system with coolant.
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Install the main air line and air gover-
nor line to the compressor.
Volvo Trucks North America, Inc. Date Group No. Page
Service Bulletin 3.2003 262 29 9(15)
21 22
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2621-04-04-01 Disassembly
Coolant Pump, Overhaul 1
Remove the coolant filter (11), using 9996671
(Unit Removed)
filter wrench 9996671. Remove the
See also: rear cover (10); see page 10.
T2007116
T2007117
4 6
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T2007108
T2007248
T2007117
2 4
Place the drive gear (4), hollow drift 9996266
9996626 and hydraulic cylinder 9992671
9992671 on the spindle and install the
nut; see page 12.
5
Using hydraulic pump 9996222, care- 9996222
fully press the drive gear down until it
bottoms out against the bearing.
6
Remove the tools
T2007112
T2012619
9 12
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T2012620
Carefully press in the coolant seal us- 9998039
ing the drift 9998039.
Installing the oil seal
NOTE: To prevent damage due to ex-
Install the oil seal (6) with the sealing cessive pressing force, pressure
lip against the drive gear; see page 12. should be removed when the seal
flanges out against the housing.
10
Using drift 9998113, carefully press 9998113 13
the seal into position until it is level
with the edge of the pump housing.
11
T2012621
14 16
Press the impeller approximately 10 Remove the spindle 9996315 from the 9996315
mm (1/2 in.) on to the shaft. shaft sleeve.
15 17
Install the rear cover using a new O-
ring in the pump housing.
NOTE: Turn the drive gear and check
that it rotates easily. Bearing noise or
axial play is not permitted.
18
Install a new coolant filter. Coat the fil-
ter gasket with a light film of grease
and hand tighten only.
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