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Troubleshooting and optimization of
steam jet ejector water chillers, Solutions!, Resource Guide Profiles, Paper360 September 2007
Online Exclusives, June 2004 UPM-Kymmene keeps things moving with on-line
moisture measurement, Solutions!, Online Exclusives,
Fe
become more efficient, they should examine and possibly upgrade their
steam jet chillers to achieve optimum effectiveness. ABB's Roger Bailey, Paper360 September/October
2010
required and this advantage, along with total absence of moving parts, noise
and vibration, justifies the selection of vacuum refrigeration for many intouch: WHAT S NEW ON PAPER360.ORG
14SEPPA45
applications where mechanical refrigeration is currently being used. Steam
jet vacuum refrigeration is common in paper mills, chemical and
Expanding the performance of cylindrical roller
petrochemical process plants, and for industrial and commercial air bearings, Solutions!, Online Exclusives, June 2004
conditioning where steam is available (in a large hospital, for example). In the
paper industry, it is used to chill massive quantities of water for bleaching The Technology Platforms of Agenda 2020, Solutions!,
July 2004, Vol. 87(7)
operations.
Often the vapor liberated in flash cooling can be used to heat incoming
process water or other liquids. Such an arrangement is often referred to as a
"flash type heat exchanger". In some cases the arrangement can be more
than justified by heat recovery alone, providing vacuum cooling at zero cost.
http://imisrise.tappi.org/TAPPI/Products/04/JUN/04JUNOE01.aspx[5/31/2017 11:09:45 AM]
Troubleshooting and optimization of steam jet ejector water chillers, Solutions!, Online Exclusives,
Principles of operation
The steam jet chiller works on the simple principle of evaporative cooling. As
a small amount of water is evaporated, the remaining body of water is cooled
according to simple thermodynamic principles. To cool water quickly to cold
temperatures the evaporation must be performed under vacuum. The
evaporation is generally completed in a number of stages for reasons of
efficiency.
A typical steam jet refrigeration plant employs several "booster" ejectors. The
boosters compress flash steam and any dissolved noncondensables and
discharge them to a main condenser, using positive pressure motive steam
to evaporate a quantity of water under vacuum. The first stage booster cools
the water flow in this way up to an intermittent temperature and then the
second stage booster takes over cooling until the final temperature is
reached. Both boosters discharge into a condenser, where the motive steam
plus evaporated water vapor is condensed. The boosters typically operate at
vacuum levels between 6 torr (8 mbar) and 15 torr (20 mbar). In order for the
boosters to pull such vacuums, their discharge (into the condenser above)
must also be at a vacuum. A two-stage steam jet vacuum set (often called an
air-pump) is commonly used to hold the vacuum at the discharge.
Troubleshooting
A steam jet ejector refrigeration system is remarkably simple and needs little
maintenance. When it does malfunction, the solution to the problem is
usually found in the booster ejectors.
Over time, many service conditions can change; for example, more demand
on the cooling-water supply or increases in average temperature, especially
in summer; an older boiler, which has lost efficiency, been derated, or even
replaced; different process demands on the steam supply; more air leakage
into the system. All these factors will gradually bring down the ejector
systems performance.
If chilled water flow rate is less than the original design, the water outlet
temperature will be colder than needed. This may not seem like a concern,
but colder water means wasted steam.
Higher chilled water flow rate and/or colder final temperature may be
obtained by retrofitting the plant with higher capacity boosters. There is a
http://imisrise.tappi.org/TAPPI/Products/04/JUN/04JUNOE01.aspx[5/31/2017 11:09:45 AM]
Troubleshooting and optimization of steam jet ejector water chillers, Solutions!, Online Exclusives,
limit, however, and a smart choice may be installing a new chiller to operate
in series or parallel with the existing unit.
A prime example of this took place at a large Midwest paper mill, where chilled water production was
doubled to support an expanded chlorine dioxide plant turning out 35 tons per day. An existing vacuum
chiller was joined by a new, freestanding steam jet chiller to cool 600 gpm of water from 85 to 45 F, or
1,000 tons of refrigeration. At peak times the two units operate in parallel, at off-peak times the older unit is
held on standby.
Author:
Levy, G.
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