Pre-Commissioning And Commissioning Schedule for Mirfa STP

Sl No Activities

10-May

12-May
13-May
14-May

15-May
16-May
17-May
18-May
19-May
20-May
21-May
22-May
23-May
24-May
25-May
26-May
27-May
28-May
29-May
30-May
31-May
11-May
29-Apr
30-Apr
1-May
2-May
3-May
4-May
5-May
6-May
7-May
8-May
9-May

Day 1
1-Jun
2-Jun
PRECOMMISSIONING
1 P&ID Walkdown DONE
2 Motors Winding Test and Meggering DONE
3 Power Cables Continuity Test DONE
4 Continuity test for Control cables and Terminations verification DONE
5 MCC Panels Energizing ( Permanent orTemporary power based on availability) DONE
6 Valves control panels and valves operation checking (with Temporary Power) DONE
7 MCC Panels Functional test with control power
8 Equipments precommissioning check and filling Test Sheets
9 Lubrication check and oil filling of all rotary equipment
10 Energizing and testing of UPS
11 Blowers VFD and Soft starters Configuration and testing
12 Energization of PLC
13 Power Loop Test
14 Energization and configuration of Instruments
15 Motors Bump Test
SYSTEM START UP ROUTINE
1 Inlet Head works and Controls Testing
2 Service water lines testing
3 Air Lines inspection and Flushing
4 Installation of Diffusers in Balancing Tank and Aeration Tank
5 Filling of Balancing Tank and Aeration Tank with Service water
6 Testing of Blowers and Diffusers

FRIDAY

FRIDAY

FRIDAY

FRIDAY

FRIDAY
7 Load test of Balancing transfer pumps, Anoxic Mixers and Anoxic recycle pumps.
8 Secondary clarifiers alignment, Drive and Panel Testing
9 Air Compressor System commissioning
10 Filling RAS/SAS Pumping Station with service water
11 RAS/SAS Pumps Load Test
12 Drain station Pumps Testing
13 Dosing Pumps Calibration
COMMISSIONING OF THE SYSTEM
Stream 1
1 Inlet Headworks Commissioning with Sewage
2 Seed The Aeration Tank-1 by External Activated Sludge / Nutrient
3 Monitoring Of MLSS Concn. In Aeration Tank - 1
4 Secondary clarifier-1 Commissioning
5 RAS/SAS Pumps Commissioning and Sludge Digestion Tank Filling
6 Dyna Sand Filter - 1 commissioning
7 Dosing System Commissioning
8 Transferring water to TSE Tanks
9 Transfer Sludge to Sludge Drying Beds
Stream 2
1 Seeding the Aeration Tank-2 by Activated Sludge
2 Monitoring Of MLSS Concn. In Aeration Tank - 2
3 Secondary clarifier-2 Commissioning
 4 Dyna Sand Filter - 2 commissioning
5 Performance/ Reliability test procedure

NOTES:

NOTE 1 - Approximate 3-4 weeks time shall be required to maintain an MLSS 2000 - 5000 mg/ L in Aeration Tank.
NOTE 2 - BASED ON CONTRACTUAL REQUIREMENT
 Day 2
Day 3
Day 4

NOTE 1
Day 5
Day 6
Day 7
Day 8
Day 9
Day 10

NOTE 1
Day 11
Day 12
Day 13
Day 14
Day 15
Day 16
Day 17
Day 18
NOTE 2