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GOOD PRACTICE GUIDE 206

Energy efficient refurbishment


of hospitals

Reduce energy costs by


up to 30%
Reduce maintenance costs
Improve the hospital
environment
Improve the global
environment
GOOD PRACTICE GUIDE 206

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PROGRAMME
ENERGY EFFICIENT REFURBISHMENT OF HOSPITALS

CONTENTS

1 INTRODUCTION 4

2 CONSTRUCTION STYLES AND TECHNIQUES 5

3 FABRIC MEASURES 7

4 ELECTRICAL SERVICES 12

5 MECHANICAL SERVICES 16

REFERENCES AND FURTHER READING 22

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ENERGY EFFICIENT REFURBISHMENT OF HOSPITALS

1 INTRODUCTION

Energy efficiency measures in the NHS used to Topics covered are:


have a low priority for capital expenditure, improving building fabric insulation
because energy costs represented a very small the use of energy efficient technologies
proportion of a trusts budget (around 1.5%). With improving the efficiency of electrical services,
Where is energy used? The pie the introduction of capital charges in 1991, capital such as lighting
chart indicates the split in expenditure on new buildings has become less improving the efficiency of mechanical
energy costs for a typical acute attractive, while the refurbishment of existing services, such as heating
hospital. Although electricity buildings has increased in popularity. assessing the economic viability of
typically represents only 16% incorporating energy efficiency measures
of consumption, electrical This increasing interest in refurbishment provides during refurbishment.
costs now usually exceed those an ideal opportunity for introducing energy
for fossil fuel efficient measures at low cost. The measures given in this Guide are classified
by symbols:

Heating Other A can be carried out at any time

Hot water Lighting


M can be carried out with routine maintenance

Cooking
P best carried out when plant needs replacing

Energy efficient refurbishment: R best carried out as part of a full refurbishment.


reduces energy costs
reduces maintenance costs of building and Taking the opportunity
plant Energy efficiency measures can often be incorporated
releases money from energy and maintenance during refurbishment at marginal extra cost. A
budgets for other services common example is the substitution of double for
improves the quality of the internal single glazing when replacing the windows of a ward
environment block. Figure 1 shows some of the opportunities that
reduces CO2 emissions as a result of lower consistently achieve high rates of return. Such
energy consumption, thereby improving the opportunities should not be missed.
external environment.
It is imperative that down-time and disruption are
How this Guide can help you kept to a minimum when undertaking
This Guide provides estates directors and staff, refurbishment of health service buildings.
and also chief executives and finance directors
Figure 1 The opportunities for with information on energy efficiency measures, Maintenance and energy efficiency
energy saving during and describes how they can be built into a Routine maintenance can also present
refurbishment refurbishment programme. opportunities for introducing energy efficiency
measures. These measures have the attraction of
efficient lighting
installed
flat roof
not requiring capital investment, because they are
automatic doors added insulated
roof between heated and lift motors financed out of the annual maintenance budget.
insulated unheated spaces and controls
upgraded

Energy saving measures incorporated into


26 mm tubes
replaced 38mm maintenance work provide very good returns,
solid wall tubes
insulated some costing no more than the conventional
solution. For example, worn out 38 mm diameter
cavity wall
insulated (T12) fluorescent tubes can be replaced with the
slimmer 26 mm (T8) tubes which cost less to run
and are more energy efficient.

hot water new heating pipework double glazing installed


decentralised controls added insulated in replacement windows

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2 CONSTRUCTION STYLES AND TECHNIQUES

Pages 5 and 6 briefly describe the main phases of


hospital building, the typical constructions used and
the resulting opportunities for refurbishment. The
remaining pages in this Guide describe the
refurbishment opportunities in more detail.

PRE-1919 SOLID WALL CONSTRUCTION


This type of building represents about 60% of the
total hospital building stock. However, this
proportion is reducing as older buildings in poor
condition are demolished and replaced.

Buildings of this type are characterised by solid


brick or stone external walls with timber pitched
roofs covered with slates. The original sash
windows and external doors are of timber. Ground
floors are suspended timber, often with cellars.
Floor to ceiling heights are typically 4.5 m and Pre-1919 hospital building
may be higher.

Heating is typically provided by low pressure hot Consider reducing ventilation rates to
Pre-1919 buildings
water (LPHW) radiators, supplied either by a central mechanically ventilated areas when they are
typical energy costs
boiler, via steam or mains pressure hot water unoccupied. (/m2)
(MPHW) to calorifiers or by local gas-fired boilers. Add internal insulation to walls when
Natural ventilation is used in general areas and ward refurbishing the interior of the building. Fossil fuels 5.70
blocks while the use of mechanical ventilation and Add external insulation to walls when
Electricity 8.40
air-conditioning is generally restricted to special refurbishing the exterior of the building.
areas such as isolation units and operating theatres. Upgrade heating controls. Total 14.10

Energy efficiency opportunities INTER-WAR CONSTRUCTION


Many of these energy efficiency measures are Inter-war buildings make up about 15% of the total
applicable to all forms of hospital construction. hospital building stock.
Insulate the roof space.
Insulate heating system pipework where it runs In general, buildings of this period are similar in
through unheated spaces as part of routine construction and services to pre-1919 buildings,
maintenance. except that they usually use metal casement
Draughtstrip windows and doors that are in windows and cavity wall construction. Many also
good condition. have reinforced cast concrete upper floors and roofs.
Replace single glazed windows with double
glazed windows when necessary. Energy efficiency opportunities
Insulate timber ground floors where access is Many of the measures listed for pre-1919 hospital Inter-war buildings
available from below. buildings are also applicable to inter-war buildings. typical energy costs
(/m2)
Replace general lighting service (GLS) lamps In addition, the following measures are particularly
with compact fluorescent lamps and T12 suitable for the refurbishment of inter-war buildings. Fossil fuels 4.70
fluorescent lamps with T8 lamps as part of Insulate flat roofs when carrying out repairs to
routine maintenance. the roof covering. Electricity 4.40
Upgrade lighting controls when refurbishing Install cavity wall insulation where the walls
Total 9.10
the interior of the building. are suitable.

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CONSTRUCTION STYLES AND TECHNIQUES

POST-WAR BUILDINGS
Post-war buildings make up about 20% of the
total building stock and as older buildings are
demolished and new ones built this proportion is
increasing. They have either a structural frame or
are of masonry construction.

Framed buildings have either a steel or concrete


frame, enclosed by cladding panels or masonry.
The roof structure is usually concrete or
metal decking.

Buildings of masonry construction have brick


cavity external walls, with a blockwork inner leaf.
Windows are either metal casement or metal
windows in timber sub-frames. Concrete roofs were
used before the 1980s, while pitched roofs covered
An inter-war hospital in tiles predominate in the 1980s and 1990s.

The most common form of heating is LPHW


radiators, with some buildings having LPHW
convectors. Natural ventilation with local
mechanical extract to bathrooms and WCs is the
most common form of ventilation, although deep
plan buildings are mechanically ventilated
throughout. Air-conditioning is restricted to those
areas that require close environmental control,
such as operating theatres.

Energy efficiency opportunities


The insulation opportunities will depend on the
method of construction adopted. The following are
the main opportunities.

Framed buildings
Insulate walls when refurbishing the exterior
or interior of the building.
Post-war hospital building Include double glazing in replacement windows.
Insulate flat roofs when carrying out repairs to
the roof covering.
All post-war buildings
typical energy costs (/m2)
Masonry construction
Fossil fuels 3.30 Top up insulation in pitched roof spaces.
Electricity 8.00 Insulate external cavity walls where they
are suitable.
Total 11.30
Include double glazing in replacement windows.

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3 FABRIC MEASURES

ROOFS

A R Pitched roofs insulation to prevent


outside air entering
Insulating pitched roofs at ceiling level gives a good insulation taken heated space
rate of return and can be carried out at any time. over external ventilation of
wall loft space
An insulation thickness equivalent to 150 mm to
rigid
200 mm of mineral wool is recommended. For
insulation
intermittently heated areas, 150 mm is acceptable,
but for continuously heated areas such as ward
blocks, 200 mm is economic. Mineral wool can be
installed in quilt or blown form. Where existing second layer
insulation is less than the recommended thickness, above joists
it is also worthwhile topping up the existing first layer
insulation to the appropriate levels. To minimise between joists
thermal bridging it is preferable to lay the
Insulation at ceiling level Insulation at rafter level
insulation in two layers, the first layer between the
ceiling joists and the second layer across the joists. Figure 2 Alternative
Ensure the roof space is ventilated to avoid A vapour barrier should always be placed on positions for the insulation
problems with condensation. the warm side of the insulation. in a pitched roof
Ensure water services and ducting within the The existing roof structure must be able to
roof space are insulated to avoid problems with carry any additional weight.
condensation and freezing. The height of upstands may have to be raised
Route highly rated electricity cables above the to take account of any increase in the
insulation to avoid overheating and thickness of the insulation.
deterioration of the PVC sheathing (or de-rate Care must be taken when existing insulation is
the circuit or run the cable in conduit). retained. Ensure the greater thermal resistance
is above the old weatherproof membrane; a
Alternatively, a pitched roof can be insulated at ratio of 3:1, above to below, is recommended.
rafter level using rigid foam insulation boards,
with low vapour permeability or high density
mineral wool slabs. This type of construction is R New false ceilings
usually only used where there is accommodation Victorian hospital buildings often have high
within the roof space. Insulating at this level is ceilings; a 4.5 m floor to ceiling height is not
best carried out when re-roofing. uncommon. This leads to large heated volumes
and high ventilation heat losses. Installing a new
false ceiling with insulation at ceiling level can
R M Flat roofs reduce the heated volume. This can be done as part
Flat roofs are more difficult and expensive to of general ward refurbishment. Where false ceilings
insulate than pitched roofs. It is not usually have been installed previously, check whether
economical to add insulation unless carrying out insulation has been included in the construction.
repair or refurbishment work at the same time. Do not recess light fittings into the ceiling,
because this can result in excessive air
Rigid plastic or cork insulants are preferred and infiltration from the ward into the ceiling void.
should be placed above the roof deck, as this keeps It is important to ensure that the weight of
the roof structure warm and helps avoid additional insulation is acceptable.
condensation. The insulation thickness should be To minimise the risk of condensation, the
chosen to provide a U-value of 0.35 W/m2K or better. roofspace should be ventilated to the outside.

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WALLS

A Cavity insulation R External wall insulation


Insulating cavity walls is a very cost-effective The high capital cost of external insulation prevents
measure which can be applied at any time. it being cost effective on energy saving grounds
Insulation blown into the wall cavity improves the alone. However, where the external surface requires
U-value to 0.5 W/m2K or better. This compares attention for structural or other reasons, insulating
with the current Building Regulations requirement of the wall at the same time should be considered.
0.45 W/m2K. Expanded polystyrene beads or mineral A number of proprietary insulating systems are
wool are the most commonly used materials. Most available. Insulation is applied to the external surface of
cavity fill materials are restricted to buildings 12 m masonry walls and finished with cladding, render,
high, although some are acceptable up to 25 m. proprietary surface coatings or tile hanging. These
Cavities should be inspected before filling to systems are best applied to walls which have a minimum
ensure that they are clean, because bridging by of architectural projections and external services.
mortar droppings or other debris can lead to The proposed new surface finish should be
damp penetration. acceptable to the planning authority.
If rain penetration is already a problem, cavity Precautions should be taken against fire spread
fill should be avoided. where combustible insulation is used or
Air bricks penetrating the cavity should be cavities are to be left in the construction.
sleeved and the cavity closed at the eaves to The space behind impermeable cladding
avoid insulation escaping into the roof space. should be ventilated.
Insulants should be certified by the British Insulation should be returned into window
Board of Agrment and installed by an reveals to avoid thermal bridging, provided it
approved installer. does not obstruct the window frame.

Cavity wall construction


60 mm cavity
R Internal wall insulation
U-value U-value
= 1.5 filled with The addition of insulation to the internal face of
= 0.46
insulation solid external walls is less expensive than external
insulation. However, because of the potential
disruption to the occupants, it must be carried out
as part of an internal refurbishment or upgrade.
Solid brick wall (335 mm thick)
Insulation can either be fixed to battens and covered
U-value U-value 50 mm thick
= 1.7 = 0.45 insulated with plasterboard, or incorporated in a composite
plasterboard board of insulation and plasterboard. Dry lining
lining techniques are used to fix the boards to the wall. It is
important to incorporate a vapour control layer on
the warm side of the insulation to avoid interstitial
Timber framed wall condensation. Thermal bridging should be avoided,
particularly around window reveals.

90 mm mineral Other points to consider when installing internal


wool between insulation are:
U-value U-value studs the need to minimise service penetrations
= 1.7 = 0.38
through the internal lining
the need to provide supports for heavy items
Figure 3 Improvements in U-values (W/m2K) achievable by adding insulation such as radiators.

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FABRIC MEASURES

R Insulating timber framed walls A M Reflective foil behind radiators


If external timber cladding needs to be replaced, Foil can be installed behind radiators at any time, but
there is the opportunity to insulate the wall at the it is most easily applied as part of redecoration.
same time. When the existing cladding is removed, Typical costs are about 10 per radiator. The foil
insulation can be placed between the timber studs, surface reflects heat back into the room that would
or rigid insulation boards can be fixed to the otherwise be lost through the wall. As well as reducing
outside of the frame, before recladding. heating energy consumption, warm up periods are
reduced and better heat distribution can be achieved.
If internal refurbishment is to be carried out, an This measure is especially effective in intermittently
alternative to adding insulation between the heated areas with uninsulated solid walls.
timber studs is to use a composite board of
insulated plasterboard fixed to the internal surface,
instead of standard plasterboard. A Blocking up chimneys
Old, unused, open chimneys can be blocked up
A vapour control layer must be placed on the warm when redecorating. This reduces uncontrolled
side of the insulation to prevent condensation ventilation losses and draughts. Ensure that sufficient
within the construction. It may also be beneficial controllable ventilation is provided after blocking
to ventilate the cold side of the insulation. the chimney.
Ventilation behind the cladding is essential if the
cladding is impervious to water vapour.

FLOORS

A R Suspended timber ground floors R Solid ground floors


Where there is access to the underside of Where the existing floor finish needs to be
suspended timber floors, adding insulation renewed, there is an opportunity to add
between the joists is a cost-effective measure at insulation. The insulation should have adequate
any time. In areas where there is no access to the compressive strength for the intended loading
underside, insulating between the joists can only and any timber products used should be
be carried out from above. To do this the moisture resistant.
flooring must be lifted, so it is only worthwhile if
the floor requires renewal as part of a general Where a screed is not required, a convenient way of
refurbishment. Either mineral wool or rigid foam insulating solid ground floors is to resurface using
insulation can be used. composite panels of insulation with a chipboard or
Seal gaps at the skirting to avoid air plywood flooring. These are laid loose over the slab
infiltration. and the tongue and groove joints glued. The surface
Maintain ventilation below the subfloor. of the slab should be smooth with no bumps which
Place electrical cables sheathed in PVC in can cause the insulation to rock. A 10 mm
conduit, or protect from direct contact with expansion gap should be left at the edge of the
expanded polystyrene insulation. floor. When floors wider than 10 m are covered,
Heating pipes should not be placed below the a gap of 2 mm per metre is recommended. If the
insulation. If this cannot be avoided the pipes insulation and flooring panels are laid separately,
should be insulated. a vapour control layer should be laid between them.

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Where a screed finish is laid above the insulation joists with mineral fibre quilt or blown insulation.
the screed should be at least 75 mm thick. If there This is a fairly cheap and cost-effective measure.
is no damp proof finish above the slab, a vapour
control layer should be placed above the Insulating solid floors is not as easy. Composite
insulation before the screed is laid. insulating boards can be fixed to the underside of
the flat concrete slabs. An insulation thickness of
50 to 75 mm is recommended. To avoid thermal
M Exposed floors bridging, any projecting downstand beams should
Where the underside of upper floors is exposed to also be fully insulated. An alternative that is
outside air, look for an opportunity to add insulation. particularly applicable to complex soffits, such as
waffle slabs, is to use sprayed mineral fibre. This
Suspended timber floors can be easily insulated by requires a protective coating.
lifting a few floor boards and insulating between the

WINDOWS panels can improve the thermal performance of


the wall dramatically. For example, replacing a
R Replacement windows single glazed panel with one containing 25 mm of
Where window frames are in poor condition and polyurethane will reduce the U-value from around
need replacing, consider installing double glazing. 5.7 W/m2K to around 0.8 W/m2K. Increasing the
insulation thickness to 50 mm would achieve a
For a typical window, the marginal extra cost of U-value better than 0.45 W/m2K and comply with
double glazing is around 17 per m2. The U-value current Building Regulations.
of standard double glazed PVC-U or timber
windows is about 3.0 W/m2K, compared with
5.7 W/m2K for a timber single glazed window. R Solar shading devices
The wider the gap between the two panes of Where control of solar gain is required, the
glass, the better the insulation value. A installation of shading devices can be considered.
minimum of 12 mm is recommended, provided There are many forms of shading device using
the frame can accommodate this thickness. either louvres or blinds, which can be installed
Installing double glazing with a low emissivity both internally or externally. The following points
coating, known as low-e glass, improves the should be considered.
U-value still further. Low-e double glazing External shading devices are more expensive
with a 12 mm air space in a timber framed than internal ones, but can be installed with
window has a U-value of about 2.4 W/m2K. less disturbance to building occupants and are
The low-e coating reflects heat back into the more effective.
building, raising the internal surface temperature Fixed external shading devices will reduce
of the glass. This greatly improves the comfort the level of daylight entering the building.
conditions close to the glazing compared with Where windows provide natural ventilation,
standard double or single glazing. roller blinds are not recommended.

R Reducing areas of low level glazing M Solar control films


Many post-war hospitals were designed with large Where solar gain is a problem, a useful short-term
areas of single glazing and consequently high heat measure is to apply a solar-control film to
loss. A solution to this is to replace some of the existing glazing. This is particularly effective for
low level glazing with insulated infill panels. air-conditioned areas, where cooling loads can be
Even modest levels of insulation in these infill reduced. However, it will also reduce daylight levels

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FABRIC MEASURES

and affect the colour rendering of the remaining


daylight. It is important therefore to ensure that any M Draughtstripping
benefit from reduced cooling is not cancelled out by Windows that can be opened, and are generally in
the increased use of electric lighting, and that any good condition should be draughtstripped. This
resulting colour changes are acceptable. reduces cold draughts and ventilation heat loss. In
naturally ventilated areas, controllable trickle
As well as reducing summer cooling load, some ventilators should be fitted to ensure minimum
films can also reduce winter heat loss through the quantities of fresh air can be provided after
glazing. Some manufacturers claim reductions of draughtstripping. It is important to ensure that good
up to 35%. quality materials are specified and correctly fitted.
Skill is required to apply these films correctly, so
installation should be carried out by a specialist.
Most films are easily scratched, so only non-
abrasive cleaning materials should be used.

DOORS

A R
Draughts through doors are a substantial cause of mats, light beams, infra-red sensors or radar. It is
heat loss. One estimate calculated the cost of heat important to ensure that controls will respond to
loss through a pair of standard entrance doors slow moving patients.
which blew open slightly as 175 for a typical
winter. This increased to 2700 when they were
propped open all day[1]. A Vehicle delivery doors
Secondary door curtains made of plastic should be
placed inside the delivery doors.
R Draught lobbies
Providing a draught lobby at frequently used
entrances to a building can make a significant M Warm air curtains
contribution to reducing ventilation heat loss. Warm air curtains should be considered for frequently
It is important to ensure that lobbies are not only used entrances where neither draught lobbies nor
sized to provide unrestricted access, but also have automatic doors are suitable. Fan coil units should be
sufficient space to enable one set of doors to be used in preference to electrically heated units.
closed before the other is opened. Where possible,
the two sets of doors should have automatic control.
M Draughtseals Figure 4 Using draught
The draughtstripping of external doors is very lobbies and inner doors to
M Automatic doors cost-effective and can be carried out at any time. reduce heat loss
Where external doors, or doors between spaces
heated to different temperatures, are frequently
entrance
propped open, the installation of automatic doors area
should be considered. Both sliding and hinged
Corridors link directly with entrance
doors are available. Sliding doors are cheaper and doors. Result high air change
internal corridor
easier to operate, but require more space. rates deep into the building.

Experience shows that it is generally better to fit


inner doors
completely new doors designed for automatic added
operation, rather than try to reuse existing doors. Addition of entrance lobby and inner
doors. Result restriction of high
Automatic control can be provided by pressure
air change rate to a smaller volume
of the building.
draught lobby added

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4 ELECTRICAL SERVICES

Lighting Lifts LIGHTING


Lighting is often the major consumer of electricity
Ventilation Others for non-clinical services. Measures to reduce
plant
lighting energy consumption can be introduced
LTHW pumps either during regular maintenance or as part of a
general refurbishment.
Boiler plant

Chiller plant There are two areas where the energy efficiency
of lighting can be improved:
Figure 5 Electricity by replacing existing components with more
consumption in a typical WHERE ELECTRICITY IS USED efficient alternatives
large acute hospital While fossil fuel consumption within the NHS has by reducing the number of hours that lights
reduced recently, electrical consumption has are switched on.
increased by around 6% per year. Electricity costs
now represent over 50% of the total expenditure
on energy within the NHS. The relatively high M Replacing tungsten lamps
unit price of electricity means that any reductions A measure that can easily be carried out as part
in consumption provide good cost savings. of routine maintenance is the replacement of
tungsten (GLS) lamps with compact fluorescent
Figure 5 shows where electricity is used in a typical lamps. Energy savings of 75% are possible, giving
large acute hospital.The greatest use of electricity a simple payback of 1 to 3 years.
within a hospital is for lighting. This can represent
between 35% and 60% of total consumption. The The replacement compact fluorescent lamp
next highest non-clinical use of electricity is for must provide at least the same level of
ventilation and heating pumps. There is a illuminance as the GLS being replaced.
potential for energy savings because motors are Where large numbers of compact fluorescent
usually oversized. lamps are used, the need for power factor
correction should be checked.
TUNGSTEN GLS FLUORESCENT LAMPS The longer lamp life of compact fluorescent lamps
Plug-in 2 and 4 pin
(8-10 000 hours) compared to GLS lamps (1000
including ballast without ballast hours) will also dramatically reduce maintenance.
60 13 W
26 W
15 W
18 W Electronic
20 W HF ballast
50 Compact fluorescent lamps can have a different light
(circuit lumens/watt)

11 W
distribution to GLS lamps. Check that the
40 Standard
electro- replacement CFL is appropriate for the luminaire.
Efficacy

magnetic
ballast
30

20
100 W
M Replacing fluorescent lamps
60 W
Where tubular fluorescent lamps are already in use,
10
38 mm fluorescent tubes (T12) should be replaced
0 with newer 26 mm tubes (T8) as part of routine
maintenance. For fittings with switch start circuits,
50
0
Lig men

the 26 mm tubes can be used as a direct replacement


10 utpu
(lu
ht s)
0

for the 38 mm ones. The 26 mm tubes cost the same


01
o

or less than 38 mm tubes, so energy savings of about


5 00

10% can be achieved at no additional capital cost.


t
20
00

Figure 6 Typical efficacies for tungsten and compact fluorescent lamps

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R Installing high-frequency ballasts avoids the possibility of the machinery appearing to


An even more efficient option is to use high- be stationary (stroboscopic effect).
frequency (HF) electronic ballasts for fluorescent
lamps. These use less power than the conventional Installing high-frequency ballasts can provide energy
electromagnetic ballasts and improve the efficiency savings of 15% to 20%. Their relatively high cost
of the lamp. HF ballasts operate at 28 000 Hz instead (35 to 40 per luminaire) means they are most
of 50 Hz, eliminating any flicker associated with cost-effective in areas where lighting is on for most of
fluorescent tubes, and extending tube life. the day.
HF ballasts are particularly appropriate in areas
containing fast moving machinery, such as slicing The modern T8 tubes should be used with HF
machines in kitchens or circular saws in ballasts. Special dimming electrical ballasts are also
maintenance workshops, because the high frequency available to enable fluorescent lamps to be dimmed.

Compact fluorescent lamps (CFLs)


There are two types of CFL: Recently, even smaller diameter fluorescent lamps
those that include a ballast and can have been introduced: 16 mm diameter T5. These
therefore be a direct plug-in substitute for have an efficacy 5% higher than the T8 lamps. These
incandescent GLS lamps lamps have a good colour rendering and are
those that require a separate ballast, which approved for high frequency control gear.
needs to be housed within the luminaire.
Sodium and metal halide
CFLs are more efficient than GLS lamps, with For rooms with high ceilings, or for external
luminous efficacies of 50 to 70 lumens/Watt, lighting applications, metal halide or high
compared with 12 to 16 for GLS lamps. pressure sodium (SON) lamps are suitable. The
higher efficacies and lamp ratings mean that fewer
Although CFLs cost considerably more than GLS luminaires are required for a given area and this
lamps, the typical lamp life is around 8 times as reduces the cost of installation. These lamps have
long (around 8000 hours). The extended lamp life distinctive colour rendering, so care must be taken
and the much lower power consumption makes when choosing which to use. SON lamps have
the replacement of GLS lamps with compact higher efficacies, a long lamp life (typically
fluorescent lamps a very cost-effective measure. 16 000-24 000 hours) and are the preferred option
on energy grounds, but they have a distinctive
Tubular fluorescent lamps golden light that may not always be acceptable.
Early fluorescent lamps were argon-filled, with a Metal halide lamps have a crisp white light and
diameter of 38 mm. They are still used with good colour rendering qualities, but a shorter
starterless circuits and are often referred to as T12 lamp life (typically 6 000 hours). The efficacy of
lamps. The modern range of krypton-filled metal halide lamps is lower than SON lamps, but
triphosphor lamps have a diameter of 26 mm is comparable with tubular fluorescent lamps.
(except for the 2400 mm length tubes, which are
38 mm diameter) and known as T8 lamps. The These lamps have a relatively long strike and
26mm T8 lamps are the preferred choice for warm-up time that must be taken into account
switched start and electronic circuits. They have when assessing their suitability for any
luminous efficacies up to 10% higher than the proposed application.
38 mm lamps.

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Tubular fluorescent switch start fitting


lamp with good colour of automatic sensors and controls to maintain a
clinical areas
diameter

rendering, eg Kolor-rite constant lighting level.


38 mm

lamp with average colour rendering,


non-clinical areas
eg White 35
In some areas, particularly those used
intermittently (for example, storerooms),

lamp with average colour rendering,


occupancy sensors may be used to control lights.
non-clinical areas
diameter

eg White 35 Preferably, a run-on timer should be installed to


26 mm

modern triphosphor lamp giving good colour avoid switching too frequently.
all areas
rendering, eg Polylux or Colour 84

Time controls are not suitable for most hospital


Tubular fluorescent high frequency ballast all areas areas, but could be used in departments that have
diameter
26 mm

modern triphosphor lamp giving good colour rendering, regular occupancy hours, such as day clinics, or
eg Polylux or Colour 84 external security lighting.

0 10 20 30 40 50 60 70 80 90 100
Efficacy (lumens/circuit watt) Many hospital functions make automatic lighting
NB Efficacies are for lamps 1500 mm long
control undesirable. However, even manual switching
Figure 7 Typical efficacies for can achieve good control. By correctly grouping lights
tubular fluorescent lighting M R Replacing fittings on control circuits, energy requirements can be
The replacement of luminaires or reflectors can be reduced. For example, lights can be switched off near
carried out as part of a planned maintenance windows when daylight levels allow, or when areas
programme or as part of a complete refurbishment. are unoccupied.
Fitting high-efficiency reflectors can lead to a
reduction in the number of lamps required to Introducing changes to lighting controls should
provide a given illuminance, but the new light be considered during general internal
distribution that results needs to be checked to refurbishment work. The cost of automatic controls
ensure it is appropriate for the application. will depend on the options chosen. However,
typical simple payback periods are in the order of
Some existing luminaires are suitable for HF ballast, 2 to 5 years.
although others need to be completely replaced.
MOTORS
The relatively high cost of these reflectors can be Motors are widely used in buildings with pumps,
justified for areas where lighting is required for fans, compressors and lifts. There is a potential for
extended periods. energy savings because motors are usually oversized.
Speed and/or voltage adjustment has only
In a case study[2], internal corridor lighting recently become economic for all motor sizes.
consisting of twin 1500 mm T12s was replaced High-efficiency motors have only recently been
with single 1200 mm T8 lamps and luminaires. developed (see page 15).
The capital cost was 15 per fitting and the
corresponding annual electricity cost savings were
estimated at 13.90 (1990 prices), giving a simple A Low-cost opportunities
payback period of about 13 months. The simplest way of achieving savings is to switch
off motors if they are not required. A number of
devices are available to stop motors automatically.
M Lighting controls The majority of these employ load sensors that stop
The number of hours lights are on can be reduced the motor when it runs in an unloaded state for a
by good controls that allow the maximum use of pre-set time. Typical applications in hospitals are
daylight. This may simply mean encouraging for pumps and compressors left running against
manual switching or dimming of lights, or the use closed valves.

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There are a number of ways to reduce the energy consumption of


R Variable load applications motor installations without loss of performance.
Two-speed motors offer improved efficiency for
applications such as ventilation fans where the air High-efficiency motors
change rate can be reduced during unoccupied High-efficiency motors are designed to minimise inherent losses of the
hours. It may not be worth installing a new motor motor. Tests have shown that an increase of up to 6% in efficiency can
on energy efficiency grounds alone, but a new be achieved. However, improvements vary with load and motor size. As
two-speed motor should be considered when an well as being more efficient than standard motors, high-efficiency
existing motor needs replacing. motors usually have a high power factor.

Applications requiring variable torque are suitable Motor controllers


for variable speed drive (VSD) systems. Pumps and These are used where motors are required to run at light loads for extended
fans present the greatest potential for energy periods. The voltage of the supply is regulated to provide just enough
savings because the power requirement is magnetising force to meet the driven load demand so that motor losses are
proportional to the cube of the speed (Cubed law). reduced. Motor controllers absorb power, and at high loads this may lead
Thus a 20% reduction in speed would produce a to an operating cost penalty. The duty cycle must therefore be taken into
near 50% reduction in energy consumption. account when carrying out a cost/benefit analysis.

The two main requirements for good energy saving Electronic variable speed drives (VSDs)
in VSD applications are a wide variation in load and These are electronic black boxes which are a substitute for
high annual operating hours at less than full load. conventional electromechanical motor starters. Generally located
adjacent to motors, they can be physically larger than the starters they
When installing VSDs, care must be taken to replace, but are usually easy to retrofit. There must be feedback from a
ensure problems do not arise with harmonics measured parameter into the VSD control circuit for the VSD facility
or low power factors. to function. For example, VSDs may be controlled from pressure,
temperature, speed, volumetric flow or power, or a combination
Harmonics are not usually a problem for motors of these.
below 200 kW, but if found to be excessive, they can
be reduced to a suitable level by installing power Variable speed motors
conditioning equipment, also known as filtering. Two speed ac motors are the simplest form of variable speed motor.
Performance at both speeds is the same as for a single-speed motor
Low power factor can occur when motors operate operating at that speed.
at low speeds. This can be avoided by sizing the
new motor more closely to the size of the load. Other types of variable speed motors include:
ac three-phase commutator motors
LIFTS latest technology ac switched reluctance motors and drive systems
dc motor and drive systems.
A Improved controls
Lift generator sets are often run continuously even
though the demand for lifts reduces during the
night. Energy savings can be achieved by: The last of these measures can be very cost-
shutting down certain lifts at night (for effective, offering good return on investment.
example, in unoccupied parts of the building) The installation of run-on timers has been
reducing the number of lifts available at shown to give a payback of only 10 months[3].
central lift banks
installing run-on timers to all lifts to shut When setting the run-on time, the number of
down the motor generators after a pre-set starts per hour that can be tolerated by the motors
period. should be considered.

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6 MECHANICAL SERVICES

HEATING
Heating in hospitals is mainly provided by LPHW The measures covered in this Guide can be
radiators or convectors, with air-conditioning in applied when refurbishing a single building or
specialist areas such as operating theatres. Many department, but not when making major changes
heating systems are supplied by central boiler plant to central boiler plant and distribution systems.
via a distribution system using either mains
pressure hot water (MPHW), LPHW or steam. Overall heating system efficiency is dependent on
Calorifiers convert heat from the central the efficiency of the heat source, the distribution
distribution system to LPHW for local use within system and the control of heat emitters.
individual buildings and departments.

HEAT SOURCES Combined heat and power (CHP)


Conventional boilers CHP is the generation of thermal and electrical
Boiler plant is sized (often too generously) for energy in a single process, optimising the energy
mid-winter requirements, giving it considerable available from the fuel. Efficiencies of CHP plant
over-capacity for the rest of the year. Efficiency are typically between 80 and 90%. A CHP unit is
drops rapidly as the load falls, and averages some usually designed as a generator, but maximum use
65% over the heating season for traditional designs, should be made of the heat produced by the
and even less for systems that are over-sized and engine to ensure the highest possible efficiency
poorly controlled. Recently introduced legislation[4] see figure 8. For this reason, the CHP unit is often
has set minimum efficiencies for new boilers used as the lead boiler. The higher installation
with a capacity between 4 kW and 400 kW. Full costs of CHP units mean that they need to be
load efficiencies are required to be 85% or better, operated at full load for a substantial proportion
depending on the size of the plant. Modern of the year to be economically viable. Hospitals
conventional boilers achieve these high efficiencies provide good opportunities for CHP, because
by minimising casing and sensible flue losses. of their round-the-clock heat and power
requirements (see Good Practice Guide 60 for
The time spent running at part load can be further information).
reduced by using multiple smaller boilers
instead of a single large one. An extension of Waste incineration heat recovery
this principle is to use a number of small boiler Where waste incineration is carried out on site,
units linked together as modular boilers. heat can be recovered from the incinerator exhaust
gases using a waste heat recovery unit. The unit
Condensing boilers should be fitted separately so that the incinerator
Condensing boilers improve on the performance can operate independently. The water and steam
of high-efficiency boilers by using a second heat side of the heat recovery system is similar to any
exchanger to extract more sensible, and some other boiler, but the waste gas side requires special
latent heat, from the exhaust gases. Full load attention, because emissions from waste
efficiencies are required to be 92% or better, incinerators must be controlled in accordance with
depending on the size of the plant. Within the the Environmental Protection Act.
limits of the boiler, the lower the return water
temperature the more latent heat can be extracted, The management of the facility can make a
giving even better performance. This can lead to great difference to the heat recovery. For
higher efficiencies at part load than at full load. example, it is better to have a lower output heat
Condensing boilers are ideal for use with weather recovery unit which is used fully, than a larger
compensated heating circuits. one which operates at part load.

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5% radiation
losses

15% flue losses

HEAT SOURCES Figure 8 Heat


100%
primary and power produced
P Central boiler plant
fuel
by a typical
Where the whole hospital is supplied from a packaged CHP unit
central boiler plant that still has a useful life, the
options for refurbishment are limited. If the
generator
existing plant is near the end of its useful life or in
engine
bad repair it should be replaced. As with any
replacement, all options should be considered (see engine heat exchanger

box Heat sources on page 16).

Where a central boiler house is to continue to supply


the refurbished department or building, it is
important to ensure that calorifiers are in good repair
and correctly insulated. Most new calorifiers will be 50% heat 30% electricity

supplied with sufficient insulation, but some older


vessels may require additional insulation. Oxi-trim Excess air, which is required to
ensure complete combustion of the fuel, is
heated in the boiler before being lost via the
R Decentralisation flue. The more excess air used, the more heat
If the building or department being refurbished is is lost. The level of excess air can be adjusted
a long way from the central boiler house, or has a to suit the oxygen or carbon dioxide levels in
significantly different heat demand profile from the flue gases. Suitable detection devices can
the rest of the site, decentralisation may be be fitted and linked to automatic controls, to
appropriate. Care must be taken to ensure that the ensure the optimum level of excess air is
load on the central boiler plant does not drop always used. Optimising excess air can
below an acceptable level, causing inefficient heat improve boiler efficiency by up to 5%.
supply to the rest of the site. Where the central
plant consists of more than one boiler, the Isolation Where multiple boilers are used for
opportunity to shut down one or more boilers load scheduling, it is important to ensure that
should be considered prior to full decentralisation. any that are switched off are isolated by
control valves. If water passes through unused
boilers unnecessary heat losses occur, reducing
R Local systems the efficiency of the system. It is important to
Local boilers in individual buildings are usually ensure that those boilers which are running
fired by natural gas. Electric heating should only can deal with the flow rate, or that a bypass is
be used where it is not possible or practical to provided.
supply gas, or to supply heat from a central
system, eg in temporary or remote buildings. Heat recovery from flue gases Where gas is
the fuel for local boilers, the main source of
heat recovery is the flue gases. Economisers
M P Improvements to boiler plant can be fitted to either pre-heat feed water or
Weather compensation At the beginning and combustion air. As well as sensible heat, latent
end of the heating season, it may be possible heat can be recovered from condensate as long
to reduce the temperature of the heating as gas is used as the boiler fuel. These
medium while still providing sufficient heat to condensing economisers act in a similar way
the occupied space. This results in conventional to the second heat exchanger in a condensing
boilers firing for fewer hours or condensing boiler. Increases in efficiency of up to 5% can
boilers running at higher efficiencies. be obtained by installing an economiser.

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Accident and Ward


Emergency day 22C Zoning
18-21C night 20C Where different parts of a building have different
24 hours
zone control valves heating requirements, the building should be split
into zones that can be controlled independently. If
heating main a building or department is to be refurbished, the
Entrance addition of control valves and thermostats is
18C Corridor worth considering.
24 hrs 18C
24 hours
Time switches
Where buildings or departments are occupied
intermittently, some form of time control
Treatment Labs
rooms 18C should be provided. It should be set to provide
Admin.
18-21C 12 hrs/day a warm-up period so that the building is at the
offices
10 hrs/day required temperature by the time occupants
19C
10 hrs/day start to arrive.

Optimum start/stop
Figure 9 Using zone The time taken to reach the required
controls to supply the HEATING DISTRIBUTION temperature will vary, depending on external
specific heating needs of conditions. Energy use can be reduced if the
each department M P Upgrading controls warm-up period can be varied to suit the
Ensuring that the correct environmental conditions external temperature. This is called optimum
are provided is an important part of energy start. In a similar way, optimum stop switches
management. As well as providing adequate heating, the heating off before the end of the occupied
the system must not cause underheating or period. This relies on the thermal inertia of the
overheating. Controls to improve energy efficiency building to maintain the required conditions
can usually be installed at any time during the until the building is unoccupied.
summer when the heating system is off. Where a
building energy management system (BEMS) has Thermostatic radiator valves (TRVs)
been installed, it is beneficial to extend the functions Some systems may be suitable for installing
of the system to include environmental monitoring TRVs. These can automatically adjust the output
and control. It is recommended that, as far as of each radiator to maintain the required
possible, controls are made tamper proof. Adjustments temperature. However, at least one route
should be provided through the estates department, through the distribution system must be left
or via a computerised energy management system. open in the event of all the valves closing down.

BUILDING ENERGY MANAGEMENT M Insulating pipework


SYSTEMS (BEMS) Heating pipework is often unlagged within the heated
BEMS are designed to fully automate and link together the control of a building building. Lagging any part of the distribution system
and its plant. The primary functions of a BEMS include: that runs either outside the building or through
environmental control temperature, humidity and lighting unheated areas is a cost effective measure which can
plant control and switching zone control, optimum start/stop, weather be carried out as part of routine maintenance. Flanges,
compensation etc valves and so on should be lagged as well as the
data collection temperatures, fuel use etc pipework. Special jackets are available for pipework
monitoring and targeting analysing performance. fittings; the type chosen should be easily removed for
pipe inspection. BS 5422 provides tables of economic
While a BEMS can offer a wide range of facilities, the best performance will only insulation thicknesses for hot water pipes.
be achieved if the staff understand its operation. Training should be provided for
operating staff when a BEMS is installed.

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As well as insulating unlagged pipework and


fittings, it is important to ensure that any existing
Localised
lagging is replaced when temporarily removed for Replacement
generation
inspection or maintenance. of hot water
and storage
boiler plant
of hot water

M R Isolating redundant pipework


Any redundant pipework should be either isolated or
removed. This work can be carried out during
refurbishment or as part of an annual maintenance Reduction in
distribution
programme.
losses

P Pumping
Where distribution flow rates vary with load, Point-of-use
water heating
multi-stage or variable speed pumps should be
considered.
Figure 10
Replacing large pumps with two or more smaller Decentralisation of
units with sequencing control can reduce P R Decentralised boilers hot water services
pumping costs substantially, but is only worth To improve efficiency, the installation of
considering where pumps require replacement. dedicated local DHW boilers should be considered.
These boilers will operate efficiently all year with
If existing pumps are in good repair, it is worthwhile minimal distribution pipework and associated
fitting variable speed drives. losses. Where the requirement for hot water is
small and isolated, it may be worth installing
instantaneous point-of-use water heaters, avoiding
M P Metering heat losses from pipework and storage cylinders.
Where different areas of a building represent Gas is the preferred fuel for both these types of
different cost centres, sub-metering may be boiler on both cost and environmental grounds.
introduced to aid energy management. Linking such
meters to a BEMS can automate data gathering.
P R Hot water storage
It is difficult to quantify the cost benefits of Heat will be lost from storage vessels even when
metering. An individual analysis of each case is they are insulated. The greater the volume, the
necessary to ensure that the cost of installing sub- higher the heat loss. Hot water storage, whether
meters can be recovered by the department for which supplied from a central or local boiler, should
it is intended. therefore be the minimum acceptable for the LEGIONELLA
demand. If DHW storage vessels require When considering energy saving
DOMESTIC HOT WATER (DHW) replacement, an investigation should be made measures for domestic hot water,
Where central boiler plant provides both heating into DHW demand as a check on the volume it is essential that requirements
and domestic hot water, summer time operation required. for the control of Legionella (by
simply for DHW can be very inefficient. Boilers that maintaining sufficiently high
are sized to deal with the winter heating load have water temperatures) are not
low efficiencies when operating at low loads to M Insulation compromised. Full guidance is
provide DHW only. Also, at low outputs the Both distribution pipework and storage vessels given in Health Technical
distribution losses increase as a proportion of the should be insulated to current economic standards Memorandum (HTM) 2040, or in
total heat demand. as part of routine maintenance. CIBSE Technical Memorandum 13.

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manual overrides have been included to enable the


R Reducing water consumption theatres to be brought on-line for emergencies.
A simple way of reducing energy consumption is Linking such systems to BEMS has ensured that
to reduce hot water consumption. Existing fittings theatres are not left at full flow after the manual
can be replaced with more efficient devices override has been used.
such as:
showers instead of baths Other opportunities include the use of variable
percussive self closing taps speed drives for fans where a single air handling
spray taps. unit serves a number of areas and therefore has a
variable load throughout the day.
It is only worthwhile installing these devices if
existing fittings need to be replaced, or as part of a
general refurbishment. R Heat recovery
Heat picked up from gains in mechanically
MECHANICAL VENTILATION ventilated spaces will be lost unless heat recovered
Measures to reduce energy consumption due to from the extract air can be used to heat the
mechanical ventilation should not compromise supply air.
microbiological safety. The advice of the cross-
contamination officer should always be sought when There are two important points to note when
considering changes to the ventilation systems. considering heat recovery as a retrofit measure in
hospitals:
Mechanical ventilation can account for 30% or the risk of contamination must be avoided
more of the electrical consumption in modern the distance between the extract and supply
hospitals, mainly due to the high ventilation rates ductwork will affect the type of system that
required in hospital departments 6 air changes can be used.
per hour (ach) in wards, to 20 ach in operating
theatres. Every opportunity should be taken, There are a number of heat recovery devices
therefore, to reduce ventilation rates. available for ventilation plant. However, most
require the supply and extract ductwork to be
close together. Where this is not the case, the
M P Controlling ventilation rates choice of device is often limited to run-around
Where departments are only occupied intermittently coils or air-to-water/air-to-air heat pumps. Both
or for part of the day, ventilation can be switched off these devices have the advantage that they avoid
or set at a reduced level during unoccupied periods. cross contamination and so are suitable for use
Operating theatres represent a good opportunity for within hospital ventilation systems.
savings. A number of successful projects have been
carried out where automatic presence detectors with Before installing such a device, it is important to
run-on timers have been used to turn down check that the cost of the heating energy saved is
ventilation rates to 50-60% of the maximum when greater than the cost of the electrical energy
operating theatres are not in use. In these cases, required to drive the heat recovery unit.

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COOLING
Air-conditioning units are required in some parts chiller has been installed. The only cost-effective
of the hospital to provide humidity and/or measure is to ensure that the chiller only runs
temperature control. Other areas have special when there is a cooling load; in some cases
refrigeration needs which are often met by local compressors are left running over the whole
dedicated refrigeration units. Most air-conditioning cooling period, regardless of the actual load.
needs are met by vapour compression chillers When chilled water is used as the cooling
which either directly cool the air supply (direct medium, some use may be made of the cooling
expansion) or cool chilled water for use as a stored in the water to deal with small cooling
distribution medium. loads, thus further reducing the time that the
compressor needs to run.
There are few opportunities for introducing
energy efficiency into cooling systems after the

CONCLUSION

CONCLUSION
The changing patterns of expenditure on available. For example, if windows are being
buildings within the NHS are making the replaced, the additional cost of specifying double
refurbishment of existing buildings a more rather than single glazing is marginal, and the
attractive option for hospital trusts. pay-back period for the extra cost can be very
Refurbishment offers an excellent opportunity to short. Other improvements, such as switching to
incorporate a variety of energy saving measures at more energy efficient lighting, may be undertaken
little or no extra cost, while the consequent at any time, and do not have to wait for
reduction in fuel consumption has a beneficial refurbishment works to commence.
effect on revenue expenditure.
The case for energy efficiency is now widely
Whenever refurbishment is being considered, accepted, and the benefits financial, social and
whether a total makeover or something more ecological are well documented. Improving the
modest, such as renewing a boiler or fitting efficiency of energy consumption in hospitals can
replacement windows, the opportunity should be make a major contribution to balancing budgets.
taken to adopt the most energy efficient systems

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6 REFERENCES AND FURTHER READING

REFERENCES
[1] Encode 2, Section 9.5.1. HMSO, 1986

[2] Good Practice Case Study 199 (available


from BRECSU)

[3] Good Practice Case Study 130 (available


from BRECSU)

[4] The Boiler (Efficiency) Regulations 1993.


HMSO, 1993

DOE ENERGY EFFICIENCY


BEST PRACTICE PUBLICATIONS

These publications, and others from the


Department of the Environments Energy
Efficiency Best Practice programme, are available
from BRECSU Enquiries Bureau contact details
are on the back cover.

Good Practice Guide


60 The application of combined heat and power
in the UK health service

Good Practice Case Studies


130 Reducing electricity consumption and costs in
hospitals. Ysbyty Gwynedd, Bangor, Gwynedd
199 Energy savings in hospitals two NHS Trusts.
Royal Victoria Infirmary and Freeman groups

Introduction to Energy Efficiency in Buildings


4 Health care buildings

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22
The Governments Energy Efficiency Best Practice programme provides impartial, Energy Consumption Guides: compare energy use in
authoritative information on energy efficiency techniques and technologies in industry and specific processes, operations, plant and building types.
buildings. This information is disseminated through publications, videos and software,
Good Practice: promotes proven energy-efficient techniques
together with seminars, workshops and other events. Publications within the Best Practice
through Guides and Case Studies.
programme are shown opposite.
New Practice: monitors first commercial applications of new
Visit the website at www.energy-efficiency.gov.uk energy efficiency measures.
Call the Environment and Energy Helpline on 0800 585794
Future Practice: reports on joint R&D ventures into new
For further specific information on: energy efficiency measures.
Buildings-related projects contact: Industrial projects contact:
General Information: describes concepts and approaches
Enquiries Bureau Energy Efficiency Enquiries Bureau yet to be fully established as good practice.
BRECSU ETSU
Fuel Efficiency Booklets: give detailed information on
BRE Harwell, Oxfordshire
specific technologies and techniques.
Garston, Watford WD25 9XX OX11 0RA
Tel 01923 664258 Tel 01235 436747 Introduction to Energy Efficiency: helps new energy managers

ARCHIVED DOCUMENT
Fax 01923 664787 Fax 01235 433066 understand the use and costs of heating, lighting, etc.
E-mail brecsuenq@bre.co.uk E-mail etsuenq@aeat.co.uk CROWN COPYRIGHT FIRST PRINTED MARCH 1997

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