Professional Documents
Culture Documents
Service Manual
WARNING:
ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL
OUTLET BEFORE SERVICING THE UNIT.
Service Manual
Table of Contents
TABLE OF CONTENTS
Table of Contents ...................................................................... 1
Table of Figures ........................................................................ 3
Description ................................................................................ 4
A ELECTRICAL CONFIGURATION ....................................... 4
1. Treadmill components .................................................. 4
B GENERAL INFORMATION................................................. 5
1. Console ......................................................................... 5
2. Main controller.............................................................. 5
3. Treadmill motor ............................................................ 5
4. Incline motor................................................................. 5
Operation................................................................................... 7
A WINDOW DISPLAY MODE ............................................... 7
1. OFF Mode..................................................................... 7
2. READY Mode .............................................................. 7
3. SLEEP Mode ................................................................ 7
4. RUN Mode.................................................................... 7
B FUNCTION ........................................................................ 8
1. SPEED .......................................................................... 8
2. Incline ........................................................................... 8
3. TIME............................................................................. 8
4. PROGRAM / LAPS...................................................... 9
5. DISTANCE................................................................... 9
6. CALORIES ................................................................... 9
7. PULSE .......................................................................... 9
C FUNCTION BUTTON IN MAIN MODE ............................. 10
1. READY MODE .......................................................... 10
2. RUN MODE ............................................................... 11
D CALIBRATION PROCEDURE ................................. 12
1. Calibration................................................................... 12
Troubleshooting ...................................................................... 13
1. General ........................................................................ 13
Table of Contents 1
Service Manual
Table of Contents
2. Troubleshooting Matrix .............................................. 14
3. controller debugging form .......................................... 22
Diagrams and Schematics ....................................................... 23
APPENDIX A......................................................................... 26
1. TREADBELT ADJUSTMENT .................................. 26
APPENDIX B ......................................................................... 28
1. TREADMILL LUBRICATION ................................. 28
APPENDIX C ......................................................................... 29
1. RESET SWITCH RESETTING ................................. 29
APPENDIX D......................................................................... 30
1. FUSE REPLACEMENT............................................. 30
APPENDIX E ......................................................................... 31
1. SPEED SENSOR ADJUSTMENT............................. 31
2. SERVICE QUESTIONS............................................. 31
Table of Contents 2
Service Manual
Table of Figures
TABLE OF FIGURES
Figure 1 Operational Flowchart ............................................... 6
Figure 2 Console Layout........................................................ 23
Figure 3 Mechanical Layout .................................................. 24
Figure 4 Main Controller information & voltages................. 24
Figure 5 Function JK1 connector on Main Controller........... 24
Figure 6 Wiring Diagram....................................................... 25
Figure 7 Schematic Diagram ................................................. 25
Figure 8 If Treadbelt slips...................................................... 26
Figure 9 If tread belt shifts too far to the Right ..................... 26
Figure 10 If tread belt shifts too far to the Left...................... 27
Figure 11 Resetting Reset switch........................................... 29
Figure 12 Fuse replacement ................................................... 30
Table of Figures 3
Service Manual
Description
DESCRIPTION
A ELECTRICAL CONFIGURATION
Note: Electrical servicing of this treadmill is limited to board
level replacement.
1. TREADMILL COMPONENTS
a) Safety key:
Magnetic key that fits in the Console to activate all
functions.
b) Console:
Interface that controls all functions of the treadmill.
c) Main controller:
A circuit board that incorporates the DC power supply and
takes input from the console and sends out appropriate
voltages that control the treadmill functions.
d) Treadmill motor:
A variable speed, reversing 0 110 volt D.C. motor that
powers the main running belt.
Description 4
Service Manual
Description
B GENERAL INFORMATION
1. CONSOLE
2. MAIN CONTROLLER
3. TREADMILL MOTOR
4. INCLINE MOTOR
Description 5
Service Manual
Description
Description 6
Service Manual
Operation
OPERATION
A WINDOW DISPLAY MODE
1. OFF MODE
a) When user doesnt insert the SAFETY KEY on the console, the
treadmill enters the OFF Mode and all windows will appear
blank.
2. READY MODE
3. SLEEP MODE
4. RUN MODE
Operation 7
Service Manual
Operation
B FUNCTION
1. SPEED
2. INCLINE
3. TIME
Operation 8
Service Manual
Operation
4. PROGRAM / LAPS
5. DISTANCE
6. CALORIES
7. PULSE
Operation 9
Service Manual
Operation
C FUNCTION BUTTON IN MAIN MODE
1. READY MODE
h) Heart Rate Control 1~2 buttons: Press Heart Rate Control 1~2
button to select in different Heart Rate Program..
i) FAST button: If user doesnt enter a setting then this button is
non-functional.
j) SLOW button: If user doesnt enter a setting then this button is
non- functional.
k) UP button: If user doesnt enter a setting then this button is non-
functional.
l) DOWN button: If user doesnt enter a setting then this button is
non- functional.
Operation 10
Service Manual
Operation
2. RUN MODE
a) SAFETY KEY: When safety key is pulled away from its position,
the computer will be automatically shut down.
Operation 11
Service Manual
Operation
D CALIBRATION PROCEDURE
1. CALIBRATION
a) Turn on power.
b) Press and hold START and MODE button at the same time.
c) Inserts the SAFETY KEY on console, all windows will appear
blank.
d) Km/Mile Mode: Press STOP button to exchange to Kilometer
Mode in SPEED window and the value is km.
e) Set wheel size: Press FAST or SLOW button to adjust
SPEED window to 2.3.
Operation 12
Service Manual
Troubleshooting
TROUBLESHOOTING
WARNING:
ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL
OUTLET BEFORE SERVICING THE UNIT.
1. GENERAL
Troubleshooting 13
Service Manual
Troubleshooting
2. TROUBLESHOOTING MATRIX
Condition Reason Solve
When turn on power, 1 Power cord isnt plugged into outlet. 1 Plug the power cord into outlet.
ON/OFF switch isnt lit. 2 Power cord isnt plug into unit. 2 Plug the power cord into unit.
3 The voltage of outlet is too low. 3 Check the voltage of outlet.
4 Plug or connector of power cord is open. 4 Replace power cord.
5 Connector of power cord is broken. 5 Replace power cord.
6 Connecting cable disconnected. 6 Check if wire is disconnected, connect it
again.
7 Breaker tripped. 7 Press the small red button to return to
original status.
8 Breaker is broken. 8 Replace breaker.
9 ON/OFF switch is broken. 9 Replace A.C switch.
After turning on power, 1 Incorrect input power, varistor is blown broken on controller. 1 Check the voltage of power is 110-
treadmill has a popping 120V. Replace controller.
sound.
When insert safe key, no 1 Havent switch ON/OFF switch. 1 Switch the A.C switch.
display on monitor. 2 Insert the Safe key on wrong position. 2 Insert the safe key on right position.
3 12PIN Computer connector not plugged in properly. 3 Please check the wire and connect
4 12PIN computer cable is broken. again.
Troubleshooting 14
Service Manual
Troubleshooting
5 Fuse on controller is blown. 4 Replace 12PIN computer cable.
6 Varistor on controller is blown. 5 Replace fuse or controller.
7 Reed switch of console is broken. (open) 6 Replace varistor or controller.
8 Other components are faulty. 7 Replace reed switch or console.
8 Replace console.
With no safe key but 1 Reed switch of console is broken. (short) 1 Replace reed switch or console.
treadmill could display or 2 Have other magnetic components on console. 2 Remove magnetic component beside safe
operate key.
When press START, 1 Motor M+ or M- wire isnt connected into right position. 1 Please check and plug again.
treadmill doesnt start. 2 Controller is broken. (No power to motor)
2 Replace controller or MOSFET IRFP
260 and add the Silicone Heat Sink
3 Motor is broken. Paste suitably.
3 Replace motor or check the wire and
4 Treadmill controller shut down and LED would be ON. connector if it was broken.
4 Turn off the AC switch and turn on power
again.
Treadmill stops or shuts off 1 House breaker tripped. 1. Reset it.
by itself. 2 Treadmill breaker tripped. 2. Reset treadmill breaker.
3 Treadmill controller fuse is broken. 3. Replace with new fuse
4 Treadmill controller shut down and LED would be ON. 4. Turn off the AC switch and turn on
power again.
Troubleshooting 15
Service Manual
Troubleshooting
After removing safe key, 1. Reed switch of console is broken. 1. Replace with new reed switch or
treadmill cant stop. console.
LCDs not bright, 1. LCD light is broken. 1. Replace with new LCD or console.
incomplete or imperfect. 2. Power to console too low. 2. Check AC power is 110-120V.
3. Check power to console.
4.Replace lower controller.
LCD displays not bright, 1. LCD displays are broken. 1. Replace with new console and calibrate
incomplete or imperfect. it.
When press START 1. Controller experienced unusual shut down; the S_D light will 1. Turn off power and reset the treadmill.
button to start treadmill, be always bright. (Controller debugging form) 2. Plug wires again.
running belt isnt running 2. Motor wires (red, black) arent plugged into controller.
and window displays LS 3. Computer cables not connected properly. 3. Plug the wire again on controller,
error message after 8 4. Computer cables are broken or damaged. connector and console.
seconds. 5. Motor belt is broken. 4. Replace with new wires.
6. Controller is broken. 5. Replace with new motor belt.
7. Motor is broken. 6. Replace with new controller.
8. Console is broken. 7. Replace with new motor.
8. Replace with new console.
When press START 1. Misalignment between speed sensor and magnet. 1. Adjust the distance to 5mm between
button to start treadmill, 2. The 12C508A was broken on the controller. speed sensor and magnet.
running belt is running but 3. Magnet missing. 2. Replace 12C508A or controller.
Troubleshooting 16
Service Manual
Troubleshooting
window displays LS1 4. Magnet de-magnetized. 3. Replace a magnet.
error message after 8 5. Speed sensor cable is broken. (short) 4. Use metal material to test the magnet.
seconds. 6. 12 PIN computer cable connected improperly. 5. Replace sensor cable.
6. Plug the cable again on controller,
*Speed sensor cable was 7. 12 PIN computer cable is broken. connector and console.
broken,(open) console cant 7. Gray and purple wires got damage,
receive the speed. 8. Console is broken. replace the wires.
8. Replace console.
SPEED windows display is Monitor is not calibrated. Calibrate the console
not 1.5 to 10 Mile
INCLINE windows display 1 Console is not calibrated. 1 Calibrate the console.
is not 0 to 10
The speed of the belt 1. Console is not calibrated. 1.Calibrate the console
doesnt match console
display.
The incline position doesnt 1 Console is not calibrated. 1 Calibrate the console.
match console
INCLINE window displays 1 Position sensor value of incline motor is wrong. 1 Turn off the AC switch and turn on power
E2. again.
2. Calibrate the monitor.
INCLINE window displays 1 Position sensor value of incline motor is wrong. 1 Turn off power and reset the treadmill.
E2 during training.
Troubleshooting 17
Service Manual
Troubleshooting
INCLINE window displays 1 Position sensor value of incline motor is wrong. 1.Check the 3 pins cable of the incline
----. motor.
TIME window display 1.EEPROM is broken. 1.Replace with new console and calibrate
Err it.
After pressing START 1 Controller is broken. 1 Turn off the AC switch and turn on power
button, the treadmill stops again.
immediately. 2 Replace controller and calibrate it.
Erratic pulse display. 1. Another chest belt in use around treadmill. 1. Check for other chest belt use around
treadmill.
2. Other magnetic field disturbance. 2. Change the position or direction of
treadmill.
3. Receiver is broken. 3. Replace with new receiver.
After pressing START Controller was broken. Replace with new controller and calibrate
button, the treadmill stop it.
immediately.
FAST/SLOW button of 1 The connector of SPEED CABLE (UPPER) and 1. Connect cables again.
SPEED ADJUSTMENT CONSOLE not connected properly.
SWITCH cant be used. 2 The connector of SPEED CABLE (UPPER) and SPEED 2. Connect cables again.
ADJUSTMENT SWITCH W/CABLE not connected properly.
3 The connector of SPEED CABLE (UPPER) or
SPEED ADJUSTMENT SWITCH/W/CABLE is 3. Connect cable again.
Troubleshooting 18
Service Manual
Troubleshooting
Speed button just can press damaged. 4. Replace with new buttons.
FAST, cant press SLOW. 4. Button of SPEED ADJUSTMENT SWITCH is broken.
5. The connector of SPEED CABLE (UPPER) or SPEED 5. Replace with new cable.
Speed button just can press ADJUSTMENT SWITCH/W/CABLE is damaged.
SLOW, cant press FAST. 6. The connector of SPEED CABLE (UPPER) or SPEED 6. Replace with new cable.
ADJUSTMENT SWITCH/W/CABLE is damaged.
UP/DOWN button of 1 The connector of INCLINE CABLE (UPPER) 1 Connect the wires again.
INCLINE ADJUSTMENT and CONSOLE not connected properly.
SWITCH cant be used. 2. The connector of INCLINE CABLE (UPPER) 2. Connect the wires again.
and INCLINE ADJUSTMENT SWITCH W/CABLE not
connected properly.
Incline button just can 3. Replace the cable.
press UP, cant press 3 The connector of INCLINE CABLE (UPPER) or
DOWN. INCLINE ADJUSTMENT SWITCH CABLE
Incline button just can press got damage. 4. Replace buttons.
DOWN, cant press UP. 4. Button of INCLINE ADJUSTMENT SWITCH is broken.
5. The connector of INCLINE CABLE (UPPER) or 5. Replace the cable.
INCLINE ADJUSTMENT SWITCH CABLE
got damage. 6. Replace the cable.
6. The connector of INCLINE CABLE (UPPER) or
INCLINE ADJUSTMENT SWITCH CABLE
damaged.
Troubleshooting 19
Service Manual
Troubleshooting
Hand pulse lost its function. 1. Hands not on the hand pulse sensors or only one hand on 1. Two hands hold the hand pulse.
(No pulse displayed on sensor.
monitor) 2. The connector of HANDPULSE W/WIRE and Console not 2. Connect the cable again.
connected properly.
3. The wires got damaged when connecting the HANDPULSE 3. Replace with new cable.
W/WIRE and Console.
4. Hand pulse board is broken. 4. Replace console or Hand pulse board.
Wireless lost its function. 1. Chest belt not worn properly. (Optional) 1. Check chest belt has proper contact with
(No pulse displayed on skin and is oriented correctly.
monitor) 2. Distance is too far and exceeds range of receiver. (Optional) 2. User chest belt in front of console within
3 feet.
3. Chest belt battery is weak or dead. (Optional) 3. Replace with new lithium battery type is
CR2032.
Chest belt too close to the Weak battery. Replace with new lithium battery with type
treadmill. CR2032.
Tread belt does not run in Tread belt tension not even across tread belt. See treadbelt adjustment
center. (see Appendix A)
Tread belt hesitates while Insufficient lubricant on tread belt. See treadbelt lubrication (see Appendix B)
being stepped on. Tread belt tension insufficient Tension Belt (see Appendix A )
Black particles collecting Drive belt is breaking in. Vacuum under treadmill periodically.
under treadmill.
Troubleshooting 20
Service Manual
Troubleshooting
Noise under motor cover. 1. Worn brushes or bearings on motor. 1. Replace with new motor.
2. Front roller bearings are defective. 2. Replace with new front roller.
3. Drive belt is misadjusted (too tight or too loose). 3. Adjust motor position.
Noise in the rear of the 1. Rear roller bearings are defective. 1. Replace with new rear roller.
treadmill. 2. Rear roller misaligned. 2. Adjust rear roller position.
Troubleshooting 21
Service Manual
Troubleshooting
Troubleshooting 22
Service Manual
Diagrams and Schematics
INCLINE UP
(RED WIRE)
Jk3 SPEED SENSOR
Input Power
110V/60HZ
PLUG JK1
1 S/W
2 DOWN
3 UP
4 VCC 12pin male
5 FAST
6 SLOW 12pin female
CONNECTOR
7 GNP
250mm Groung Wire(Green with yellow)
Breaker
RFMB 15A 8 SPD
CONNECTOR
9 SPD
AC SWITCH 10 VR1
100mm Black Wire
Incline Motor
100mm Black Wire
3pin VR cable
JS-15B
Red Wire
150mm White Wire
White Wire
Blcak Wire
300mm Black Cable
Ground cable(green/yellow)
AC2(120V )
12pin female
Jk3(Incline-VR)
(0-110V)
M+
M-
CONTROLLER Com 12pin male
Down(120V~)
Jk2 Jk1
Red Wire
MOTOR
YA CHENG
Black Wire
BLACK 12pin 1150 mm computer cable(lower)
APPENDIX A
1. TREADBELT ADJUSTMENT
The treadbelt has been factory pre-adjusted, however if during the operation:
1/4 T U R N
1/4 TURN
APPENDIX A 26
Service Manual
APPENDIX A
31
79
79
30
1/4 TUR N
IMPORTANT
DO NOT OVERTIGHTEN TREADBELT
If treadbelt is overtightened, edges of treadbelt will begin to curl
CAUTION!! DO NOT ALLOW ANYONE TO WALK ON
TREADBELT WHILE YOU ARE ADJUSTING.
APPENDIX A 27
Service Manual
APPENDIX B
APPENDIX B
1. TREADMILL LUBRICATION
APPENDIX B 28
Service Manual
APPENDIX C
APPENDIX C
Tripped
Normal
APPENDIX C 29
Service Manual
APPENDIX D
APPENDIX D
If your treadmill loses power or will not start, check the fuse located on the
motor controller.
DANGER: Turn the power switch off and unplug the treadmill to reduce
the risk of an electric shock
APPENDIX D 30
Service Manual
APPENDIX E
APPENDIX E
1. SPEED SENSOR ADJUSTMENT
!
If the monitor does not display speed or distance the speed sensor and
magnet may be misaligned. Follow these steps to check and realign.
Remove the motor cover
Check the spacing and alignment between the magnet on the right side of
the front roller and the speed sensor on the frame. The spacing must be
1/8.
Loosened screw and slide speed sensor in or out of clamp.
Retighten screw
Replace the motor cover.
2. SERVICE QUESTIONS
Contact: Maurice Pincoffs 1(888) 707-1880
APPENDIX E 31