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Leakage Current Suppression for PV Cascaded

Multilevel Inverter Using GaN Devices

Yan Zhou and Hui Li


Department of Electrical and Computer Engineering
Florida State University
Tallahassee, FL, USA
hli@caps.fsu.edu

AbstractThis paper emphasizes on the leakage current few papers discussing about the leakage current in the PV
suppression of a PV cascaded multilevel quasi-Z-source cascaded inverter.
inverters (qZSIs) using GaN devices. This new type of PV
inverters is capable of achieving high efficiency and high This paper firstly identifies the leakage current paths in
switching frequency. However, the leakage current issue PV cascaded inverter. The differences between the
remains a challenging that needs to be dealt with. In this transformerless cascaded inverter and string inverter
paper, the leakage current paths in PV cascaded inverter are concerning the leakage current behaviors are also discussed.
firstly analyzed. Based on that, a filter-based leakage current Then a leakage current suppression method is presented to
suppression method is proposed for the PV cascaded inverter solve the leakage current issue in the PV cascaded inverter
operated at high switching frequency. The simplified leakage operated at high switching frequency. The simplified leakage
current analytical model is derived to study the suppression current analytical model for the PV system is developed to
mechanism and design the suppression filters. The demonstrate the principle and introduce the filter design
performance of the method is validated with both simulation criteria. Finally, the effectiveness of the proposed
and experimental results. suppression approach is verified by simulation and
experimental results.
I. INTRODUCTION
To maximize the energy harvest from the solar panels,
II. LEAKAGE CURRENT ISSUE IN PV CASCADED
the cascaded multilevel inverter topology has been
considered in PV applications for decades [1], [2]. This MULTILEVEL INVERTER
topology features several advantages including independent The analysis starts with the inverter consisted of
maximum power point tracking of each dc input, lower cost cascaded H-bridges. It will be illustrated later that the
and higher inverter efficiency. To cope with the PV wide- obtained conclusions can also be applied for the cascaded
range input voltage, the authors in [3] presented a new qZSIs. Fig. 1(a) shows a generic diagram of a PV cascaded
topology to use the qZSI in the cascaded structure where a inverter where the parasitic capacitors are added to study the
single-phase PV module-integrated converter (MIC) was leakage current issue. C pvi , i = 1, 2, ... , n represent the stray
realized based on 4 cascaded qZSIs. In order to decrease the capacitances between the PV panels and the earth, which
size of the quasi-Z-source network and output line filter, the vary depending on the panel structure and weather-related
switching frequency of each qZSI module was raised to factors. Two same inductors L are symmetrically allocated
100kHz. The GaN devices were therefore used to achieve at the output stage as the line filter. By modeling each
high inverter efficiency at high switching frequency. In the inverter phase leg as a voltage source with respect to the
final design, each 250W qZSI module can reach 98.06% negative terminal of its dc bus, the equivalent circuit of Fig.
peak efficiency. 1(a) is obtained in Fig. 1(b). The phase-leg voltage sources
However, the leakage current resulted from the stray are named as via and vib , i = 1, 2, ... , n . There are basically
capacitance between the PV panels and the earth remains a two kinds of leakage current loops. The first kind of loop,
challenging issue in PV systems based on cascaded denoted as module-line leakage current loop, is formed by
multilevel inverter. The problem is more complicated than the PV panel ground, stray capacitance, inverter-bridge, line
the case in single transformerless inverter. There are very inductor and grid ground. The other loop, denoted as inter-
module leakage current loop, is formed among the inverter

This work was supported by National Science Foundation under


Award Number ECCS-1125658.

978-1-4799-0336-8/13/$31.00 2013 IEEE 1304


bridges. It is a capacitive coupling path with negligible
inductance so the high-frequency PWM voltages would
generate pulsewise leakage current in the loop. Compared
with the transformerless string inverter, the inter-module
leakage current loop is a unique loop exists in the PV
cascaded inverter. And it cannot be eliminated even if there
is a transformer at the total output of the cascaded inverter.
Similar capacitive coupling loop is also mentioned in [4]
where the cascaded multilevel inverter is applied for a

Fig. 2 System equivalent circuit by replacing the phase-leg voltages with DM


and CM voltage sources.

magnetic imaging system. The stray capacitors exist between


the Si and the base plate of the semiconductor devices.
However, the main concern of that paper is the MHz-
frequency voltage ringing across the inverter switches
instead of the ground leakage current.
For transformerless string inverter, the leakage current is
(a) mainly determined by the inverter common-mode (CM)
output [5], [6]. Several modified inverter topologies and
modulation strategies are proposed to maintain the CM
output to be constant to solve the leakage current issue [5]-
[7]. In cascaded inverter, we can define v DMi = via vib and
v CMi = (v ia + v ib ) 2 as the differential-mode (DM) and CM
outputs of the ith module respectively. The system
equivalent circuit can be redrawn in Fig. 2 by replacing via
and vib with v DMi and vCMi . Due to the extra inter-module
circulating loops, the leakage currents are no longer
determined only by the CM outputs from the inverter
modules. Instead, the DM outputs also contribute. Therefore,
the aforementioned modulation or topology based
suppression solutions for transformerless string inverters
cannot be directly applied in PV cascaded inverter to solve
the leakage current issue.

III. PROPOSED LEAKAGE CURRENT SUPPRESSION


TECHNIQUE
A. Leakage Current Suppression Solution
The PV cascaded inverter with the proposed leakage
(b) current suppression is provided in Fig. 3(a). Compared with
Fig. 1 Basic PV cascaded multilevel inverter: (a) circuit diagram and (b)
equivalent circuit.
the basic structure shown in Fig. 1(a), dc-side CM chokes

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Lcm _ dc , CM capacitors Ccm , and ac-side CM chokes Lcm _ ac leakage current issue. It is also noticed that the Lcm _ ac and
are added in each inverter module. The voltage across C pvi Lcm _ dc can be merged to the same position in the equivalent
and the current through C pvi are denoted as vcpvi and ileak _ Hi , circuit, which implies that they would have the same
i = 1, 2, ... , n , respectively. The leakage current flowing into contribution on leakage current suppression. Lcm _ ac and
the grid ground is labeled as ileak _ g . The equivalent circuit of Lcm _ dc are both used in the circuit is because they can

the system is given in Fig. 3(b) where the leakage inductance respectively help mitigate the ac-side and dc-side EMI CM
of the CM chokes is ignored due to its minor impact on the noises due to their same position with the ac and dc side EMI
filters. Therefore, the design effort for the ac and dc side
EMI filters can be lessened, and this could compensate the
cost of Lcm _ ac and Lcm _ dc to some extent. Because this paper
is emphasized on the leakage issue, Lcm _ ac and Lcm _ dc will
be designed as one choke Lcm _ dc + Lcm _ ac . The optimal
distribution of Lcm _ ac and Lcm _ dc should further consider the
EMI problem, because the requirements for the ac and dc
side EMI filters are different.

B. The filter design criteria


According to the DIN VDE 0126-1-1 standard [8], in
case that the leakage current is greater than 300mA or the
effective value of the suddenly occurring residual current
exceeds 30mA, the residual current protection device needs
to be triggered. To better understand the suppression
mechanism and introduce the filter design criteria, the
analytical expression of the leakage currents is derived based
on the equivalent model shown in Fig. 3(b). The xth inverter
module is selected arbitrarily for the analysis. According to
the superposition theory, the branch current iZx through the
inductance Lcm _ dc + Lcm _ ac of the xth inverter module, which
(a) is labeled in Fig. 3(b), can be first calculated as in (1).

v1a + v nb
i Zx =
Z L + (Z1 // ... // Z n ) // Z L
(Z1 // ... // Z x1 // Z x+1 // ... // Z n ) // Z L
Z x + (Z1 // ... // Z x 1 // Z x +1 // ... // Z n ) // Z L
via v(i 1)b

(Z1 // ... // Z i 1 ) // Z L + (Z i // ... // Z n ) // Z L
x
+ (Z // ... // Z // Z // ... // Z ) // Z
i x 1 x +1 n L

(1)
i=2
Z x + (Z i // ... // Z x 1 // Z x +1 // ... // Z n ) // Z L
vib v (i +1)a

n 1
( ) + ( )

Z
i +1 // ... // Z n // Z L Z 1 // ... // Z i // Z L
+
(Z // ... // Z // Z // ... // Z ) // Z
1 x 1 x +1 i L
i= x
Z x + (Z1 // ... // Z x 1 // Z x +1 // ... // Z i ) // Z L

where Z i = j (Lcm _ dc + Lcm _ ac ) +


1
, i = 1, 2, ... , n
(
j C pvi + 2Ccm )
and Z L = jL . via and vib contain dc components,
fundamental-frequency components and baseband
harmonics, carrier harmonics and its sideband harmonics [9].
(b)
Fig. 3 The proposed leakage current suppression solution: (a) circuit The fundamental-frequency leakage current, of which
diagram and (b) equivalent circuit. amplitude is relatively small, can be simply estimated by
shorting the inductors in the circuit due to their low

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impedances around the fundamental frequency. At the
frequencies of the carrier harmonics, Z L is usually much
smaller than the impedance of the designed Zi , so the values
of the terms containing Z L in (1) should be close to the
value of Z L . As a result, eq. (1) can be simplified as in (2).
x 1 n

(via vib ) + (vib via ) + (vxa + vxb )


i =1 i = x +1 (2)
i Zx
2(Z x + Z L )
The simplified model implies an equivalent circuit shown
in Fig. 4, which is composed of a voltage source connected
with a LC branch in series. The voltage source is related to
the phase leg voltages of all cascaded inverter modules. The
LC circuit is formed by Lcm _ dc + Lcm _ ac + L and C pvx + 2Ccm .
ileak _ Hx can be obtained by (3).

C pvx Fig. 5. System diagram of a PV system composed of four cascaded qZSIs


ileak _ Hx = iZx (3) with leakage current suppression solution.
C pvx + 2Ccm
According to the simplified model, we can design the
filters that most high-frequency harmonic voltages are IV. APPLICATION IN THE PV CASCADED MULTILEVEL
dropped across the inductance, in which case the high- QUASI-Z-SOURCE INVERTERS
frequency harmonics across C pvx are lessened. In order to The proposed leakage current suppression method is
fulfill the requirement, the resonant frequency of the formed applied in a single-phase PV MIC based on cascaded qZSIs
LC circuit needs to be designed lower than the frequencies of [3]. As shown in Fig. 5, the PV system is composed of 4
the carrier harmonics, specifically the device switching cascaded modules, where each module is rated at 250W with
frequency. The final parameters of the filters can be specified 25~50-V input voltage range. Because of the cascaded
according to (2) and (3), providing that via and vib ( structure, the 100V low-voltage GaN FETs from EPC can be
used to improve system efficiency at high switching
i = 1, 2, ... , n ) are known. frequency [11]. The sawtooth-carrier based PWM
modulation strategy is used for each module and the carrier
Since the value of C pvx highly depends on the weather
waveforms are phase shifted to minimize the total output
conditions, Ccm is added in the circuit in case that C pvx gets harmonics. The quasi-Z-source network is formed by
too small. However, the value of Ccm is usually limited by L1 = 39H , L2 = 39H , C1 = 8.8mF , C2 = 198F and D1 .
safety requirements [6], [10], so the resonant frequency of Resistive load is used in the study instead of the utility grid
the formed LC filter cannot be designed very low. as in [12]. This load resistance Rload = 36 has minor
Otherwise, large CM inductors are needed. Therefore, the contribution to the total impedance of the leakage current
proposed solution is more suitable for the cascaded inverter loops at the switching frequency. The inverter total output
operated at high switching frequency. The applicability of voltage is 120Vrms and the line inductor is L = 20H .
this solution at pre-selected switching frequency depends on
the constraint on the filter size and cost. In the qZSI, although the voltage across D1 is high
frequency PWM voltage under boost operation mode, it does
not contribute to the ground leakage current, because the
L2 C2 and L1 C1 Cin loops can provide low-impedance
paths for the high-frequency noises. Therefore, the
conclusions derived for the cascaded H-bridges can also be
applied for the cascaded qZSIs.

A. Filter Design
The suppression CM filters are designed by calculating
the leakage currents based on (2) and (3). The calculated
results of ileak _ H 1 and ileak _ g with different values of
Fig. 4 Simplified leakage current analytical model for the system with
leakage current suppression method 1. Lcm _ dc + Lcm _ ac and parasitic capacitors are shown in Fig. 6,

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(a)

(a)

(b)
Fig. 6 Design results for the PV system with leakage current suppression
solution 1: (a) ileak _ H 1 and (b) ileak _ g .

where Ccm is selected as 2.2nF. The fundamental-frequency


leakage currents are included in the calculated results. It is
seen that the RMS value of ileak _ g slightly decreases with
the increased parasitic capacitance. This is because the
impedance of the LC circuit in Fig. 4 is increased at the
frequencies of the carrier harmonics. The RMS value of
ileak _ H 1 increases with the increased parasitic capacitance
when C pvx Ccm , and it becomes almost constant when (b)
C pvx >> Ccm . In order to limit the leakage currents below the Fig. 7 Simulation waveforms of the PV cascaded qZSIs: (a) without leakage
standard requirement [8] with certain safety margin, 8mH of current suppression and (b) with leakage current suppression solution.
Lcm _ dc + Lcm _ ac is used.
applied, there were high-frequency harmonics in vcpv1 and
vcpv2 , which induced large leakage currents. ileak _ H 1 was
B. Simulation results pulsewise current with very high peak value due to the
The PV system with the designed CM filters is simulated capacitive inter-module leakage current loop. The peak value
in PSIM. C pvi ( i = 1, 2, 3, 4 ) were assumed to be 1nF and the of ileak _ g was smaller because of the line filter L in the
input voltages of the cascaded modules were 45V. The module-line leakage current loop, but it still exceeded the
simulated waveforms of vcpv1 , vcpv2 , ileak _ g , ileak _ H 1 are standard requirement. By introducing the suppression
method, the high-frequency harmonics in vcpv1 and vcpv2
given in Fig. 7. When the suppression method was not

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were significantly attenuated. The RMS values of ileak _ H 1 were consistent with the calculated values provided in Fig. 6.
and ileak _ g had been reduced to 0.61mA and 8.1mA The accuracy of the simplified leakage current analytical
model was confirmed by the simulation results.
respectively, which were well below the standard
requirement. Moreover, the simulated leakage current values
C. Experimental results
Two cascaded qZSI modules using GaN devices are built
in the laboratory, as shown in Fig. 8, to validate the
performance of the proposed method. The parameters of the
qZSI module are the same as in the simulation. C pv1 and
C pv 2 were purposely chosen to be different, C pv1 = 30 nF and
C pv2 = 1nF . Fig. 9 shows the measured waveforms and the
spectrums of vcpv1 and vcpv2 without the CM filters added in
the system. It is seen that vcpv1 and vcpv2 contained around
0.3pu 100kHz harmonics (normalized values with respect to
the input dc voltage). When the leakage current suppression
was applied, the 100kHz harmonics in vcpv1 and vcpv2 were
Fig. 8 Photograph of the two cascaded qZSI modules built in the laboratory.
readily reduced to 0.003pu and 0.023pu respectively as

(a) (a)

(b) (b)
Fig. 9 The experimental results without the leakage current Fig. 10 The experimental results with leakage current suppression
suppression : (a) voltage across the parasitic capacitors and (b) the solution 1, Cpv1=30nF and Cpv2=1nF: (a) voltage across the
corresponding spectrums. parasitic capacitors and (b) the corresponding spectrums.

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shown in Fig. 10. Obviously, the carrier harmonics across photovoltaic systems, IEEE Trans. Ind. Electron., vol. 56, no. 11,
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