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SCAFFOLDING BIN
STRUCTURAL INTEGRITY REPORT
REVISION SHEET
Details of revisions made to this document after approval shall be recorded on this sheet.
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................................... 5
1.1 GENERAL ..................................................................................................................................... 5
1.2 SCOPE .......................................................................................................................................... 6
1.3 REFERENCE DOCUMENTS ........................................................................................................ 7
1.4 LOAD SUMMARY ......................................................................................................................... 8
1.5 RESULT SUMMARY ..................................................................................................................... 8
1.5.1 MAXIMUM MEMBER UNITY RATIO ............................................................................................ 8
1.5.2 MAXIMUM DEFLECTIONS ........................................................................................................... 9
1.6 LOAD CASES................................................................................................................................ 9
1.6.1 BASIC LOAD CASES .................................................................................................................... 9
1.6.2 LOAD COMBINATIONS .............................................................................................................. 10
1.7 SOFTWARE ................................................................................................................................ 10
2. SACS MODEL PLOTS................................................................................................................ 11
2.1 4-POINT LIFT MODEL PLOTS ................................................................................................... 11
3. SACS RESULTS PLOTS ............................................................................................................ 14
3.1 SCAFFOLD BIN 4-POINT LIFT RESULT PLOTS ...................................................................... 14
3.2 SCAFFOLD BIN SIDE LOAD RESULT PLOTS .......................................................................... 15
3.3 FORK POCKET LIFT RESULT PLOTS ...................................................................................... 16
4. SACS OUTPUT LISTING ........................................................................................................... 17
4.1 4-PONIT LIFT .............................................................................................................................. 17
4.2 SIDE LOAD ................................................................................................................................. 18
4.3 FORK POCKET LIFT .................................................................................................................. 19
APPENDIX
Document Identification Number
FIGURES
Figure 1-1: Scaffolding Bin 4-Point Lift SACS Model ..................................................................................... 5
Figure 1-2: Scaffolding Bin Side Loading SACS Model ................................................................................. 6
Figure 1-3: Scaffolding Bin Fork Lift SACS Model ......................................................................................... 6
Figure 2-1: Scaffold Bin SACS Joint Name .................................................................................................. 11
Figure 2-2: Scaffold Bin SACS Member Group Plot .................................................................................... 11
Figure 2-3: Scaffold Bin SACS Member Length........................................................................................... 12
Figure 2-4: Scaffold Bin SACS Member Effective Length ............................................................................ 12
Figure 2-5: Scaffold Bin SACS Member Yield Stress .................................................................................. 13
Figure 2-6: Scaffold Bin SACS Member Section.......................................................................................... 13
Figure 3-1: Scaffold Bin 4-Point Lift SACS Member UC .............................................................................. 14
Figure 3-2: Scaffold Bin 4-Point Lift SACS Joint Deflections ....................................................................... 14
Figure 3-3: Scaffold Bin Side Load SACS Member UC ............................................................................... 15
Figure 3-4: Scaffold Bin Side Load SACS Joint Deflection .......................................................................... 15
Figure 3-5: Fork Lift SACS Member UC ....................................................................................................... 16
Figure 3-6: Fork Lift SACS Joint Deflection ................................................................................................. 16
TABLES
Table 1-1: Maximum Member Unity Ratio. ..................................................................................................... 8
Table 1-2: Maximum Deflections. ................................................................................................................... 9
Table 1-3: Basic Load Cases ......................................................................................................................... 9
Table 1-4: Combined Load Cases................................................................................................................ 10
Appendix
Document Identification Number
1. INTRODUCTION
1.1 GENERAL
This report presents the structural integrity check of the Scaffolding Bin for 4-point lift; fork pocket
lift, Impact (Vertical & horizontal) and Side Loading condition. With the exception of the impact
load check, which has been carried out with DNV spreadsheet offcon 1.001 (See Appendix) all
other analysis has been carried out in SACS software. The 4-point lift and the four pocket lift
conditions have carried out excluding door. All design has been checked in accordance with
DNV Standard for Certification for offshore containers-DNV 2.7.1, EN12079-1:2006 and EN
1993-1:2005-1.
The Scaffolding Bin is a 6.54m x 2.24m x 1.45m depth container with a Tare Mass of 4.42MT
and Payload of 6MT. Figure 1-1, Figure 1-2 & Figure 1-3 below shows the SACS model of the
various conditions respectively.
1.2 SCOPE
To check the structural integrity of the Scaffolding Bin for Lifting, Impact, Side Load and Fork
Pocket lift conditions.
Document Identification Number
DEFLECTION
S/NO DESCRIPTION JOINT REMARK
(mm)
1 4-Point Lift Condition 0012 20.60 OK
2 Side Load 37 1.42 OK
3. Fork Pocket Lift Condition 21 3.85 OK
Basic
Load Case Load Factor
Case
100 1
2000
200 1
100 1
3000
300 1
100 1
4000
400 1
100 1
5000
500 1
100 1
6000
600 1
100 1.6
7000
700 1
1.7 SOFTWARE
SACS 5.4 software has been used for this analysis.
Document Identification Number
LOAD LOAD ********* X - DIRECTION ********* ********* Y - DIRECTION ********* ********* Z - DIRECTION *********
(KN) (M) (M) (M) (KN) (M) (M) (M) (KN) (M) (M) (M)
NUMBER CASE
LOAD *** X-DIRECTION *** *** Y-DIRECTION *** *** Z-DIRECTION ***
CM CM CM
* * * M E M B E R G R O U P S U M M A R Y * * *
GRUP CRITICAL LOAD UNITY FROM * APPLIED STRESSES * *** ALLOWABLE STRESSES *** CRIT LENGTHS * VALUES *
ID MEMBER COND CHECK END AXIAL BEND-Y BEND-Z AXIAL EULER BEND-Y BEND-Z COND KLY KLZ Y Z
G02 0006-0008 1000 0.21 0.0 -16.52 -31.19 4.91 149.78 280.66 252.15 252.15 C>.15A 1.5 1.5 1.00 1.00
G03 2- 11 1000 0.59 0.0 -7.95 45.07 84.85 91.87 111.38 244.19 244.19 C>.15A 6.5 1.0 1.00 1.00
G04 0030-0025 1000 0.13 0.0 3.40 -2.47 35.40 206.591848.10 233.92 330.54 C>.15B 1.1 1.1 1.00 1.00
G05 0010-0009 1000 0.51 0.0 0.61 14.06 42.48 206.59******* 242.87 242.87 C<.15 0.2 0.2 1.00 1.00
G06 0022-0012 1000 0.86 0.7 -47.35 72.96 1.27 113.62 150.96 213.77 242.75 C>.15A 6.5 0.7 1.00 1.00
G07 0003-0009 1000 0.31 1.2 4.73 62.92 39.41 207.002012.78 258.75 258.75 TN+BN 1.2 1.2 0.85 0.85
G08 0028- 17 1000 0.56 1.2 11.90 25.57-109.45 206.59 401.37 252.15 252.15 C>.15B 1.2 1.2 1.00 1.00
Document Identification Number
LOAD LOAD ********* X - DIRECTION ********* ********* Y - DIRECTION ********* ********* Z - DIRECTION *********
(KN) (M) (M) (M) (KN) (M) (M) (M) (KN) (M) (M) (M)
6 3000 0.00 35.32 3.27 -0.12 0.75 -43.36 3.27 -1.39 0.43
7 4000 0.00 -34.56 3.32 -2.36 0.80 -43.36 3.27 -1.39 0.43
8 5000 35.32 6.54 -1.24 0.76 0.00 -43.36 3.27 -1.39 0.43
9 6000 -35.32 0.00 -1.24 0.75 0.00 -43.36 3.27 -1.39 0.43
NUMBER CASE
LOAD *** X-DIRECTION *** *** Y-DIRECTION *** *** Z-DIRECTION ***
CM CM CM
* * * M E M B E R G R O U P S U M M A R Y * * *
GRUP CRITICAL LOAD UNITY FROM * APPLIED STRESSES * *** ALLOWABLE STRESSES *** CRIT LENGTHS * VALUES *
ID MEMBER COND CHECK END AXIAL BEND-Y BEND-Z AXIAL EULER BEND-Y BEND-Z COND KLY KLZ Y Z
G02 0009-0007 4000 0.04 0.0 9.66 -3.90 -0.39 206.59 303.79 252.15 252.15 C>.15B 1.4 1.4 1.00 1.00
G03 2- 11 3000 0.13 0.0 -0.57 13.00 -18.74 91.87 111.38 244.19 244.19 C>.15A 6.5 0.9 1.00 1.00
G04 0038-0020 4000 0.01 0.0 -0.09 -0.25 -2.95 186.741848.10 233.92 311.27 C>.15A 1.1 1.1 1.00 1.00
G05 5- 12 6000 0.17 0.0 -0.61 24.91 -4.05 94.20 142.53 174.58 174.58 C>.15A 6.5 0.9 1.00 1.00
G06 0008-0033 6000 0.05 0.0 -1.60 -7.24 -2.57 113.62 150.96 213.77 242.75 C>.15A 6.5 0.9 1.00 1.00
G07 0042-0009 4000 0.06 0.1 0.14 -14.46 -5.75 207.00******* 258.75 258.75 TN+BN 0.1 0.1 0.85 0.85
G08 2008-2009 4000 0.45 1.1 -3.05 3.66 107.33 172.44 499.56 252.15 252.15 C>.15A 1.1 1.1 1.00 1.00
LOAD LOAD ********* X - DIRECTION ********* ********* Y - DIRECTION ********* ********* Z - DIRECTION *********
(KN) (M) (M) (M) (KN) (M) (M) (M) (KN) (M) (M) (M)
CASE
LOAD *** X-DIRECTION *** *** Y-DIRECTION *** *** Z-DIRECTION ***
CM CM CM
NUMBER CASE
* * * M E M B E R G R O U P S U M M A R Y * * *
GRUP CRITICAL LOAD UNITY FROM * APPLIED STRESSES * *** ALLOWABLE STRESSES *** CRIT LENGTHS * VALUES *
ID MEMBER COND CHECK END AXIAL BEND-Y BEND-Z AXIAL EULER BEND-Y BEND-Z COND KLY KLZ Y Z
M M
G02 0009-0007 1000 0.02 1.5 1.86 2.22 -0.94 206.59 280.66 252.15 252.15 C>.15B 1.5 1.5 1.00 1.00
G03 13- 3 1000 0.13 1.0 2.97 -26.77 -4.16 206.59 111.38 244.19 244.19 C>.15B 6.5 1.0 1.00 1.00
G04 0037-0030 1000 0.08 1.1 -0.99 3.70 21.92 186.741848.10 233.92 330.54 C>.15A 1.1 1.1 1.00 1.00
G05 0010-0009 1000 0.28 0.0 -1.68 1.96 -23.79 148.45******* 174.58 174.58 C<.15 0.2 0.2 1.00 1.00
G06 0014-0029 1000 0.19 0.0 12.00 -34.86 -0.13 206.59 150.96 213.77 242.75 C>.15B 6.5 0.8 1.00 1.00
G07 0003-0009 1000 0.05 1.2 -0.88 -12.01 2.56 193.312012.78 258.75 258.75 C<.15 1.2 1.2 0.85 0.85
G08 0032- 15 1000 0.31 1.2 0.72 3.18 -51.77 148.50 401.37 181.26 181.26 C>.15B 1.2 1.2 1.00 1.00
Appendix
OffCon Time: 11:56
Version 1.001 July 2006 Date: 23.02.16
About OffCon: OffCon is an MS EXCEL based checklist and calculation tool for verification of the design of
offshore containers. This program does not include any detailed analysis of the container framework. Detailed
frame analysis may be performed using DNV 3-D Beam or other beam calculation programs.
The program is copyright by Det Norske Veritas, and is based on the rule requirements of DNV Standard for Certification 2.7
1 January 2006. The program is available for clients applying for offshore container certification at DNV. Feedback and
comments are appreciated: e-mail: MTPNO876@dnv.com.
Identification
Client NIGERDOCK PLC Project No.
Project Name SCAFOLDING BIN 0
Calculations
14. Four point lift: 2,5xR (Only primary structure included)
15. Two point lift: 1,5xR for open frames (incl. all structure)
16. Fork pocket lift: 1,6xR
17. Frame analysis carried out (computer analysis)
18. Padeye stresses
19. Impact loads
20. Floor plate stress from internal loading: 2,5xP/A
21. Wall stress from internal loading: 0,6xP/A
22. Strength of intermediate deck
23. IMDG Requirements (DG tank containers)
Other Comments:
User Engineering
Design Loads
Client: NIGERDOCK PLC Time: 11:56
Project: SCAFOLDING BIN Date:
23.02.16
Project No.: 0
Beam span
L= 6540 mm
Yield strength of material
Re = 355 N/mm2
Maximum bending stress and deflections due to simulated impact in middle of span
Other frame members of the side structure, including top rails: F = 0,15*R*g
Length Bending stress (N/mm2) Deflections (mm) Max. Allowable
deflection L/250 (mm) *
fixed - fixed fixed - free free-free fixed - fixed fixed - free free-free
6040 38.31 57.46 76.62 3.08 5.51 12.32 24.16
6540 41.48 62.22 82.96 3.91 7.00 15.65 26.16
7040 44.65 66.98 89.30 4.88 8.73 19.51 28.16
Impact Loads
Client: NIGERDOCK PLC Time: 11:56
Project: SCAFOLDING BIN Date: 23.02.16
Project No.: 0
Beam span
L= 6540 mm
Yield strength of material
Re = 355 N/mm2
Maximum bending stress and deflections due to simulated impact in middle of span
Other frame members of the side structure, including top rails: F = 0,15*R*g
Length Bending stress (N/mm2) Deflections (mm) Max. Allowable
deflection L/250 (mm) *
fixed - fixed fixed - free free-free fixed - fixed fixed - free free-free
6040 49.31 73.96 98.62 4.46 7.98 17.85 24.16
6540 53.39 80.09 106.78 5.66 10.13 22.66 26.16
7040 57.47 86.21 114.95 7.06 12.64 28.26 28.16
Padeye Design
Client: NIGERDOCK PLC Time: 11:56
Project: SCAFOLDING BIN Date: 23.02.16
Project No.: 0
Reference: Section 4.2.3.1 Lifting with lifting set and Appendix D. Design of pad eye.
Calculated stresses
Tear out stress 255.11 N/mm2
Contact stress, 6% clearence 319.15 N/mm2 Steel only
Shackle dimensions
Minimum bolt diameter
Dmin = 0,94xDh = 30.08 mm
Check if the pad eye input is suitable to any shackle as listed in EN 13889:2000
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Client: NIGERDOCK PLC Time: 11:56
Project: SCAFOLDING BIN Date: 23.02.16
Project No.: 0
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