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BasisandPointofResistanceWelding(2)
Knowledgeofresistance
welding
BasisandPointofResistance
.Correctchoiceoftheelectrodeofthespotwelding
Welding(1) Theidealelectrodematerialisahighstrengthmaterialwhichwibeabletobeendureda
highstrengthmaterialhavinghighhardnessandenduranceagainstthedeformation
BasisandPointofResistance pressureunderhightemperaturesecuringthehighthermalconductivityandelectric
Welding(2) conductivity.However,itmeanstoseekthematerialofconictingqualityphysicallyandit
isnotexistthematerialprovidedwithbothfunctions.Accordingly,itisrealitytousethem
BasisandPointofArc
correspondingtothepurpose.Inthecaseofthegalvanizedsteelsheetweldingwhichwill
Welding
becomehigherthetemperatureoftipportionelectrode,theselectionoftheelectrode
emphasizedthethermalconductivity.Incaseofhightensionsteelsheetandstainlesssteel
sheetemphasizedthepressurecondition,thehardnessoftheroomtemperature.
Thepayattentiontothetipshapeoftheelectrodeisnotonlythenuggetformation.Itis
importantexaminationitemsoftheelectrodeaboutthenecessitythermalcapacitywhichis
hardtodeformwhentheheatisecientlytransmittedandthevolumeofselfadjustment
operationofthedierencefromexpulsionlimitcurrent.Itmeansthattheselfadjustment
operationisthepreventionoftheoccurenceofweldingexpulsion,whenthecurrentpathis
expandedbitingofthetipportionoftheelectrodetotheplate.Theelectrodeoftheradius
shapeofthesphericalsurfaceofthelargecurvatureradiushaslargeactionandthe
expulsionlimitcurrentisincreasedlargelyduetoincreaseofpressurizingforce.
Theelectrodeofradiusshapeoftipportionisconsideredtobeunsuitableforthespot
weldingofthegalvanizedsteelsheetwhichisnarrowweldingconditionrangeduetothe
reasonoflargevariationwidthofthecurrentpath.However,theincreaseofbitingamount
ofthetipportionoftheelectrodeisoccurredbythesof tenedplatesurfaceofthe
temperatureriseofthefusionzone.Therefore,itwillbeconsideredaspreferablechangefro
thepreventionofunevenheatingofthefusionzone.Infact,theDR(domeradius)
electrodewhichissuperiortothenuggetformationhavingaboutR40radiusshapeoftip
portionftheelectrode.Asitselectrodehaslargethermalcapacityandhasexcellent
electrodeshapingbythetipdresser,itisrecognizedasmainelectrodeofalmostofall
bodyfactoryofautomotivemakers.
Duetowantofpagespace,wetakelibertytoomitthewearformoftheelectrodeorthe
approachtothecoolingsystem.Asaspecializedmakeroftheelectrodeforthewelding,
wearetryingtoresponsetoourcustomer squestionorrequirementsthroughevery
opportunity.
(41)Functionofthespotweldingelectrodeanddesiredquality
(42)Shapeandmaterialforelectrodeusingspotwelding
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(43)Dierenceofexpulsionofdemarcationcurrentcausedbyself
adustmentofelectrode
(Fig10)Inuencebyvariationoftheelectrodetipedshapeonmarginalcoditionforex
pulsion
Rtypeelectrodehavigselfadjustmentfacilitywillextendcontactingdiameterlargerbyi
nuenceofincreaseofpressureetcandincreaseexplosionandashofdemarcationcurr
ent.
.Thedeterminemethodofthespotweldingcondition
(51)Studyonweldingconditionrelatedwiththermalquality
Inthethinplateregionwhichthenu
ggetformationiscompletedwithinsho
rttime,theunevenelementisbecome
largefactor.Itissaidthatitisbettert
ogiveprioritytothestabilityofweldin
gnugget,applyingthestationaryweld
ingportionformingmethodwhichisd
esignedtonishtheweldingworkatt
hetimeofthermalequilibriumofnon
temperaturechange.
Theoretically,thethickplatezoneis
neededextremelylongertimeuntilthe
rmalequilibriumisxed.
(Fig11)Dierentnuggetformationmethodam
Thelongertimeoftacttimeisprotect
ongthermalquality
edapplyingthenonstationarywelding
portionformingmethodwhichisnish
edtheweldingworkduringintheproc
essoftemperaturerise.
(52)Listofsoftsteelsheetspotweldigcondition
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The3classofA,B,Cisnotshowntherankofweldingstrengt
h,buttherankofunevendistributionrate(uneven)oftheweldi
ngstrength.SinceAclassofhighpressurestrength,shorttim
e,largecurrentconditioniseasytogainequalcontactmeltingp
ointdistributionabsorbedtheinuenceofpressprecision,theeve
nnuggetformationwillbesmallnally.Therefore,ithassuperiori
tyintherankofunevendistributioncomparedtoB,Cclass.
(53)Theweldingconditionledtothecombinationofsheetthickness
andelectrodeshape
(Fig12)Thecombinationofsheetthicknessandelectrodeshape
Whenthethinsheetandthethickplatearespotweldeditisbettertosetuptheweldig
conditionbaseonthecriterionofthesmallerthermalvolume.However,theinuenceof
thethermalvolumeofelectrodeisbiggerthanthesteelsheet,itissetupthewelding
conditionasabaseofthethickplatecontacttothesideofsmallthermalvolumeconvex
shapeelectrode.
AppendixWordandtermsonspotweldingparts
(Fig13)Crosssectionatspotweldingpar
ts
BasisandPointofArcWelding
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