Professional Documents
Culture Documents
Part-A
Part-B
1. Explain the AJM process with neat sketch, write its applications and advantages.
2. Compare between USM and conventional machining.
3. Draw a schematic layout of AJM and explain its operational characteristics. What are
the methods adopted to have an effective control over the mass flow rate of the
abrasive?
4. Explain the process of the WJM and the process parameters.
5. What are the methods of generating the ultrasonic, characteristics of the various type
of tool holder and the tool feed mechanism in USM process and the process
parameters.
6. Compare the USM, WJM, and AJM in terms of process capabilities and limitations.
7. Discuss the effect of the following parameters on the MRR and surface finish in USM
1)amplitude& frequency 2)abrasive size 3)concentration of abrasive 4)material
hardness.
8. Explain the process of AWJM and the process parameters.
9. Explain the various Process parameters of WJM& AJM
10. Explain the functions of the transducer and horns used in USM. List the tool materials.
PART A
1.Explain the process of Wire cut EDM and list its advantages and disadvantages,
applications, limitations?
2.Explain the process of EDM , its process parameters, advantages, disadvantages and
applications?
3.Explain the servo system used to control the feed rate in EDM process?
4.List out the three types of spark generators used in EDM and describe them?
5.List the recent developments in EDM process and state the limitations of EDM process?
6.Explain how MRR and quality is controlled in EDM process?
7.Explain the classification and characteristics of various spark erosion generators?
8.Explain the different types of control circuits used in EDM process?
9.Write the various types of flushing system employed in EDM process?
10.What are the basic requirements of tool materials in EDM process? Name any 4 tool
Materials?
Part A
Part B
1. Explain ECM process with sketch and discuss influences of process parameters in
machining output.
2. Explain ECG process with sketch and state the process capabilities and applications.
3. What are the characteristics of electrolyte used in ECM, factors influencing the
selection of maskants in chemical machining process.
4. What does the MRR by ECG comprise? What are the functions of abrasive particles?
What type of material can be grounded in ECG?
5. Discuss about the effect of high temperature and pressure of the electrolyte on the
ECM process.
6. Describe the working principle of chemical machining. What are the factors on
which the selection of a resist for use in chemical machining.
7. Explain ECH process with sketch and discuss the applications.
8. Explain the process parameters, MRR and surface finish in CHM.
9. Explain the process parameters, MRR and surface finish in ECM.
10. Compare CHM and ECM.
Unit 5Thermal energy based processes
Part A
PART B