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Folker Renken
Automotive Systems Powertrain
Siemens VDO Automotive AG
Siemensstrae 12
D-93055 Regensburg
Phone: ++49 941 790 5385 Fax: ++49 941 790 90541 E-Mail: folker.renken@siemens.com http://www.siemensvdo.com
Abstract - For pulsed three-phase inverters with symmetrical load In figure 2 the pulsed control scheme of the three-phase
the capacitor current in the dc-link circuit is analytically inverter is presented. Above the three 120-shifted sinusoidal
calculated. These calculations can be applied for a constant dc- control voltages us1, us2, and us3 are compared with a higher
voltage as well as for sinusoidal modulated voltages and sinusoidal
frequency triangle shaped modulation voltage um. If one phase
currents at the output. The additional load of the dc-link capacitor
caused by harmonic currents of the filter circuit or by switching of the sinusoidal control voltages is higher than the
transitions of semiconductors is examined, too. At last, the modulation voltage the high-side switch of this phase is
calculations are examined by practical measurements. turned-on. In the other case the low-side switch of this bridge-
leg is connected through. In this way the frequency of the
I. INTRODUCTION
u um us1 us2 us3
Pulse inverters in uninterruptible power suppliers became
generally accepted with the further development of
disconnectible power semiconductors in the last years [1]. 1t
The dc-link capacitors contribute substantially to the volume,
to the weight and to the costs of these inverters. For this
reason the necessary expenditure of capacitors must be uP1- uP1- G
determined exactly to prohibit over design if possible. In most ud
applications the dc-link capacitor effort is dependent on the
load current. For pulsed three-phase inverters with
symmetrical load the capacitor current in the dc-link circuit is 1t
uP2- uP2- G
analytically calculated. The power stage of the pulse inverter ud
is presented in the following figure.
iE Ld id 1t
uP3- uP3- G
SH1 SH2 SH3 ud
iCd iP1 LP1 L1
uE iP2 LP2 L2 1t
Cd
iP3 LP3 L3
uP12 uP12 G
ud
SL1 SL2 SL3 uP1-
uP2- CP1 CP2 CP3
uP3- Y 1t
Fig. 1: Power stage of a pulsed three-phase inverter
-ud
The power stage consists out of three inverter-legs, an input uP23
filter circuit with dc-link capacitors and a three-phase filter ud
circuit on the alternating voltage side.
1t
II. PULSE CONTROL SCHEME OF THE INVERTER
-ud
For the calculation of the dc-link capacitor current, three sine-
uP31 uP31 G
modulated phase voltages uP1-, uP2- and uP3- are assumed, ud
whose fundamental part has the same amplitude and a phase
shift angle of 120 to each other. Beyond that a symmetrical
load with any phase shift angle P1 as well as three-phase 1t
currents iP1, iP2 and iP3 at the output of the inverter are -ud
presupposed. The dc-link voltage ud at the dc-input of the 90 180 270 360
inverter bridge is assumed as constant. Fig. 2: Pulse control scheme of the three-phase inverter
triangle shaped modulation voltage um determines the pulse In figure 4 the pulse generation of the input current id in the
frequency of the inverter. The fundamental frequency is given inverter for different fundamental phase shift angles is
by the frequency of the control voltages. presented. From the drawn envelopes it is clearly
recognizable, that the waveforms of the curves after 1/6 of the
In the middle of the figure three half-bridge voltages uP1-, uP2-, fundamental period repeat always. The average value of the
and uP3- with the fundamental oscillation frequency are input current id- is positive with small phase shift angles
shown. The lower part of the figure shows the connected (motor operation), equal to zero with P1 = 90 and takes with
voltages uP12, uP23 and uP31 between the phases. It can clearly larger angles to negative values (generator operation). The
be seen - that with subtraction of the phase voltages during difference between the input current id and their average value
one period - two pulses are formed. These voltage waveforms id- flows in the dc-link capacitors [2].
at the load have approximately sinusoidal output currents in
the individual phases of the inverter as consequence. P1 = 0 id id-
iP
For ideal sinusoidal phase currents the generation of the input
current id in a three-phase inverter is presented in figure 3.
The modulation factor amounts thereby to m = 0.8 and the 1t
fundamental phase shift angle is P1 = 45. Above the output P1 = 45 id id-
voltages uP1-, uP2- and uP3- are shown with the sinusoidal iP
output currents iP1, iP2 and iP3 of the inverter bridge-legs.
These sinusoidal currents divide themselves in each case in
the high side and low side transistor of the bridge-legs. In the 1t
figure the current pulses are shown, while the high side
transistor of the respective bridge-leg leads. The sum of the
current pulses of all three-phases results in the input current id iP P1 = 90 id id-
of the inverter bridge.
uP1- uP1- G
1t
ud
-iP
1 t
1t 1t
-iP
-iP
uP2- uP2- G
ud
P1 = 180 id id-
1 t 1t
iP iP2 -iP
30 60 90 120 150 180
1t Fig. 4: Input current id with different phase shift angles P1
-iP
te1(TPX)
u um us1 us2 us3
1t te2(TPX)
0.5
P1 iP1 iP2 iP3 In table I the input currents in the different time durations of
i the elementary period TPX of figure 6 are summarized. If all
high side switches are in the blocking state, the current in the
dc-input is zero. If only high side switch SH1 is turned on, the
1t
phase current iP1 flows in the dc-input. If the elements SH1 and
SH2 switched on, the input current id can be calculated from
90 120 150 180 210 240 the sum of phase current iP1 and iP2. If all high side switches
Fig. 5: Duty cycle waveforms and output currents are switched on, then the current in the dc input consists out
of the three-phase inverter
of the sum of all three-phase currents. With not connected
neutral point the input current becomes zero.
Duty cycle waveforms of the phase voltages:
[ ]
t e1 (t ) 1 Table I
= 1 + m sin( 1 t ) (1) Current id in the different time durations of TPX
TP 2
[ ]
t e 2 (t ) 1 Time durations Input current id:
= 1 + m sin( 1 t 120) (2)
TP 2 TPX te1 (TPX ) 0
t e3 (t ) 1
TP
[
= 1 + m sin( 1 t + 120)
2
] (3) te1 (TPX ) te 2 (TPX ) iP1 (TPX )
In the figure below the three currents at the output of the te 2 (TPX ) te3 (TPX ) iP1 (TPX ) + iP2 (TPX )
As shown in chapter II the waveform of the bridge input 1. te 31 (t ) = TP te1 (t ) + te3 (t ) (8)
currents id repeats after 1/6 of fundamental period. For this
id 31 (t ) = 0 (9)
reason the dc-link current in the range 90 = t = 150 can be
calculated. Within this range the following condition applies: 2. te12 (t ) = te1 (t ) te 2 (t ) (10)
te1 (t ) te 2 (t ) te3 (t ) id 12 (t ) = iP1 (t ) (11)
1 (7)
TP TP TP
3. te 23 (t ) = te 2 (t ) te3 (t ) (12)
Now for the elementary pulse period TPX the input current id
of the inverter within the range 90 = t = 150 is derived. In id 23 (t ) = iP 3 (t ) (13)
iP1 (t ) + iP 2 (t ) + iP 3 (t ) = 0
figure 6 the time durations of the different output currents in
with
the high side switches of the bridge-legs in the elementary
The duty cycles can be calculated by the switching on times In figure 6 the current in the dc-link capacitors normalized to
regarded to the elementary period TP. Using the duty cycle the peak value of output current as a function of the phase
and the current waveform during the fundamental period the shift angle is presented for different modulation factors.
three ranges results in the following equations:
0.5
t e 31 (t )
m cos ( 1 t + 60)
3 ICd
1. = 1+ (14) iP
0.4
TP 2
id 31 (t ) = 0 (15)
0.3
t e12 (t )
m cos( 1 t 60)
3 m = 1.0
2. = (16) 0.2 m = 0.8
m = 0.6
TP 2 m = 0.4
id 12 (t ) = iP sin ( 1 t P1 )
m = 0.2
(17) 0.1
t e 23 (t )
m cos ( 1 t )
3
3. = (18) 0.0
-180 -135 -90 -45 0 45 90 135 180
TP 2 P1
id 23 (t ) = iP sin ( 1 t + 120 P1 ) (19) Fig. 7: Current in the dc-link capacitors as a function
of the fundamental phase shift angle
Now with these equations the rms input current Id of the It can clearly be recognized that with small modulation
inverter bridge can be determined. First the rms-value at the factors the load of the dc-link capacitor current is much larger
elementary pulse periods is determined (parentheses). The with ohmic load as with inductive or capacitive load. With
total rms-current can by calculated by integration of the rms- increasing modulation factor m the rms-value of the dc-link
values of all pulse periods.
capacitor current for all phase angles P1 becomes larger.
e 12 (t ) t e 23 (t ) (20)
t = 150 Only if the capacitor current with more rising modulation
[ ] [ (t )]
2 t
i d 12 (t )
3 2
Id =
t = 90
TP
+ id 23
TP
dt factor reaches its maximum, the current reduces again with
ohmic load but with inductive or capacitive load continues to
m 3 rise.
1 + 4 cos ( P1 )
2
I d = iP (21)
4 IV. CAPACITOR LOAD WITH HARMONICS
The dc-component of the current flows over the dc input of The calculated dc-link capacitor current in chapter III is made
the inverter bridge. This component can be calculated if at for a sinusoidal current iP at the output of the inverter bridge.
first the average value at the elementary pulse periods is But by the pulse width modulated voltage however also
determined (parentheses). Subsequently the average value harmonic current in the filter circuit occurs. This currents and
within the range 90 = t = 150 will be determinate. the fundamental currents together forms the output current of
t = 150
t e 12 (t ) t e 23 (t ) the inverter bridge. The additional load in the dc-link
I d =
3
[
i d 12 (t ) ] [
+ i d 23 (t ) ] dt (22) capacitors of these higher-frequency currents must to be
t = 90
T P T P
determined with the help of the Fourier analysis.
I d = iP m cos ( P1 )
3 (23)
4 LP1 iP1 LP1 L1
For ideally smoothed current in the dc-input of the inverter LP2 iP2 LP2 L2 Symmetrical
Load
bridge iE = id-, which occurs arises by the geometrical LP3 iP3 LP3 L3
subtraction of total rms-current Id and dc-component Id-
uP1- uP1Y
results in the current of the dc-link circuit capacitors. uP2Y CP1 CP2 CP3
uP2- uP3Y
I Cd = I d I d
2 2
(24) uP3- uPY- Y
3 m 3 m 9 m2
cos ( P1 )
2
I Cd = iP + (25)
4 16 LP1 iP1 LP1 L1
The result shows: The rms-value of the current in the dc-link LP2 iP2 LP2 L2
capacitors is depended on the modulation factor, the LP3 iP3 LP3 L3
fundamental phase shift angle and the height of output
current. The maximum rms-current in the dc-link capacitors uP1- uP1Y iSou1 iSou2 iSou3
uP2Y CP1 CP2 CP3
mounts to: uP2- uP3Y
25 uP3- uPY- Y
I Cd = iP 0.46 iP 0.65 I P (26)
12 2
with P1 =0 10 3 Fig. 8: Filter circuit with symmetrical load (above) and filter circuit
and m= 0.613 with zero load and substitute load at the input (below)
9
In figure 8 (above) the filter circuit of the three-phase inverter With the pulse width modulation the pulse width 2 changes
is presented. During the design of the filter circuit elements a over the fundamental period. This is shown by the duty cycle
compromise between large losses with large inductance and waveform in equation 1. With this function the waveform of
small capacity as well as with better rule dynamics of the the pulse width 2 (1t) can be determined.
inverter with small inductance and large filter circuit capacity te1 m
must be reached. For the inductance design it is usual to use ( 1 t ) = = + cos(1 t ) (32)
the permissible maximum current in the inductance during the TP 2 2
pulse period referred to the peak value of the nominal output The pulse waveform in an elementary period is indicated by
current. the size t. This size can be calculated as a function of the
iLP = (0.1 0.3) iAN (27) fundamental period t(1t). The factor indicates the
number of pulses per fundamental period = P/1.
max
u 2
0.0
-0.2
0 45 90 135
1t 180
ud
0.6
u uP1- m = 0.8
0 2 3 4 t ud
0.5
In the figure a pulse waveform with the constant pulse width 0.3
2 ud
+ sin ( ) cos( t )
1 (31) Fig. 10: Half-bridge voltages uP1- with the fundamental
u ( t ) =
2 =1
oscillation frequency uP1- G
cos [ cos( )] = cos
The voltage at the neutral point uPY- can be determined as the
k J ( ) cos( )
(40)
sum of all three half bridge voltages divided by three. To =0 2
calculate this voltage first the voltage uP2- and uP3- must be
with 1 if = 0
determined. These voltages have a phase angle of 120 to the k =
voltage uP1-. However it must be noted with the calculation 2 if = 1, 2, 3, ...
that the pulse position is equal. For this reason the expression With the help of these Bessel functions now first the phase
1t must stay unchanged. In such a way the same pulse voltage uP1Y can be calculated. With the result that in the
position is reached as shown in figure 2 and 3. following equation is presented the individual spectra are
recognizably. This makes the following calculation of the
[ u P1 (1 t ) + u P2 (1 t ) + u P3 (1 t )]
1
u PY (1 t ) = (35)
phase current possible.
3
Ud m (41)
u PY (1 t ) = [uP1 (1 t ) + u P1 (1 t 120) + u P1 (1 t + 120)] (36) uP1Y (1 t ) = cos(1 t ) +
1
3 2
2 U d 2 ( + ) m
0.0
3 1 cos 3
sin
k J
2
-0.2
=1 = 0 2
0 45 90 135
1t 180
cos [( ) 1 + PO (, )] +
1
PO (, )
0.6
u Z
uPY- m = 0.8
ud
0.5
cos [( + ) 1 + PO + (, )]
1
0.4 Z PO + (, )
0.3
In equation 42 the following absolute values of the resistances
0.2 ZP1 and ZPO(, ) as well as the phase shift angles P1 and
PO(, ) are to be used:
0.1
2
0.0 1
0 45 90 135 180 P/1 225 Z PF = RLP
2
+ 2 LP
2 CP
Fig. 11: Neutral point voltage uPY- with the average value
1
The phase voltage uP1Y is the difference between half bridge - 2 LP
2 CP
and neutral point voltage. Exactly as with the calculation of PF = arctan
RLP
the neutral point voltage there also must paid attention to the
correct phase shift angle and pulse position.
2
+ ( ) 2 LP
1
u P1Y (1 t ) = u P1 (1 t ) u PY (1 t ) (37) Z PO (, ) = RLP
2
( ) 2 C P
(38)
u P1Y (1 t ) = [2 u P1 (1 t ) u P1 (1 t 120) u P1 (1 t + 120)]
1
( ) 2 LP ( ) 2 C
1
3
To calculate the phase current iP1 with the voltage uP1Y the PO (, ) = arctan P
RLP
cosine function in the argument of the sine - and cosine
functions by means of the Bessel functions must be dissolved.
The following relations apply: In figure 12 the phase voltage uP1Y and the phase current iP1 is
presented with half nominal load and with a phase shift angle
sin [ cos( )] = sin k J ( ) cos( )
(39)
of P1 = 45. The fundamental current with superimposed
=0 2
harmonics, is clearly recognizable thereby. In the figure below
the individual spectra of the voltage uP1Y and the current iP1 after 1/6 of the fundamental period. This is also shown by the
can to be seen. spectra in the figure below, which are divisible by six in each
case. The dc-component corresponds to equation 23 (half
From the spectra presented in figure 10 only the not by three nominal current). Beyond that, frequency bands occur with
divisible voltage spectra remain. Each of these harmonics the pulse number and with multiples of the pulse numbers.
produced a current in the filter circuit. The more largely the
harmonic is the more the current is absorbed by the filter 0.6
id m = 0.8
i
circuit. iP1 G
0.4
u 0.8
ud m = 0.8
0.6
iP1 0.2
i 0.4
iP1G uP1Y
0.2
0.0
0.0
-0.2
-0.2
-0.4
0 45 90 135
1t 180
-0.6
0.6
i id m = 0.8
-0.8
iP1 G 0.5
0 45 90 135
1t 180
0.6 0.4
u
ud uP1Y m = 0.8
0.5 0.3
i
iP1G iP1
0.4 0.2
0.3 0.1
0.2 0.0
0 45 90 135 180 P/1 225
With the phase current and the output voltages of the bridge-
legs now the current id in the input of the inverter bridge can 0.2
be calculated. As graphically presented in figure 3, the
respective phase current is thereby multiplied in each case by
0.0
the appropriate pulse pattern of the bridge-leg voltages and
the results afterwards added. For this calculation first the
-0.2
currents iP2 and iP3 and the voltages uP2- and uP3- must be 0 45 90 135
1t 180
4.0
Figure 16 above shows the current waveforms in three
iLP max = 0.3 iAN
capacitors of the inverter with an output current of IP = 158A
and with a phase shift angle of P1 = 130. At this phase angle
ICd LC
ICd Sin 1 = 45
m = 1.0 the electrical machine works in the generator operation.
m = 0.8
m = 0.6
2.0
The rms-value of the current in each individual capacitor
1.0
amounts to ICd1 12A. Beyond that the respective portions of
the peak output current P 1 32A and of the dc-current
0.0
Id- 1 -12A can be seen in the diagram waveforms apart from
0.0 0.2 0.4 0.6 0.8 IP 1.0 the period duration T1 10.2ms. The sum of the current
IP N
components in all 7 capacitors results in each case in the total
Fig. 15: Influence of the harmonic output filter current
on the dc-link capacitor current
current value. Below the current diagrams the most important
electrical parameter of the inverter are presented.
In the figure is clearly recognizable, that the harmonic ripple
current of the filter circuit only stresses the dc-link capacitors Below in the figure the current waveforms in the individual
considerable with small output currents iP < 0.3 iAN capacitors with an output current of IP = 238A and a phase
additionally. With larger output current the dc-link capacitor shift angle of P1 = 125 are presented. During this mode the
load corresponds to that with sinusoidal output current of the rms-current in each individual capacitors amounts to
inverter bridge in very good approximation. For the ICd1 18.5A. The duration of the fundamental period is
dimensioning of the capacitors in the dc-link circuit for T1 11.8ms, each peak value of output current is P 1 48A
and each input dc-current is Id- 1 -19A. Below the current necessary size of capacitors must be determined exactly to
waveforms also the most important electrical parameters of avoid over design. In most applications the dc-link capacitor
the inverter are presented. size is dependent by the current load.
40A
In chapter IV the influence by current harmonics, which result
from the output filter circuit and from switching processes in
the inverter bridge is examined. It shows that with small
output power a clear capacitor load results by these
harmonics. But with higher output power again the calculated
UPY = 13.9 V Ud = 48 V f1 = 100 Hz P1 = 130
load caused by sine wave current dominates. The load of the
dc-link capacitors by this harmonics can be neglected.
IP = 158 A Id- = -86 A ICd = 84 A m = 0.8
At the end the calculated dc-link currents are compared with
40A iCd 3 practical measurements of an MOSFET inverter. The current
of the practical measurements corresponds in principle to the
theoretical waveforms. Beyond that a very good agreement
between the calculated and measured values exists.
iCd 2 800s
REFERENCES
40A